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Cornelius 10 - page 1
AUR O RA R 10 , 000 P L U S C OO L I N G UN I T I n s t a ll a t i on M a nu a l P R I N T E D I N U . S . A IMI CORNELIUS INC; 1989 - -93 Ó P a r t N o . 300614000 N o v e m be r 8 , 1989 R e v i s ed : A p r il 12 , 1993 T H I S D O CU M E N T C O N T A I N S I M P O R T A N T I N F O R M A T I O N T h i s M anua l m u s t be r ead and unde r s ...
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Cornelius 10 - page 2
i 300614000 T AB L E O F C O N T E N T S P a g e G E N E RA L I N F O R M A T I O N 1 .................................................. G E N E R A L D ES CR I P T I O N 1 .............................................. C OO L I N G UN I T D ES CR I P T I O N 1 ......................................... SYS T E M T H E O R Y O F O PE R A T I O N 3 . ...
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Cornelius 10 - page 3
ii 300614000 T AB L E O F C O N T E N T S ( c on t ’ d ) P a g e A D J U S T I N G C O 2 R E G U L A T O R S 14 ................................... A D J U S T I N G D I SPE N S I N G V A L VES W A T E R F L O W R A T E 14 ............. A D J U S T I N G W A T E R - T O - SY RU P ‘‘ R A T I O ’ ’ O F D I SPE N SE D P R O DUC T 14 . A D J ...
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Cornelius 10 - page 4
iii 300614000 T AB L E O F C O N T E N T S ( c on t ’ d ) P a g e C OO L I N G UN I T C O 2 I N L E T L I N E C O 2 G AS CH E C K V A L VE 27 ........... T R O UB L ES H OO T I N G 30 ...................................................... W A T E R - T O - SY RU P ‘‘ R A T I O ’ ’ O F D I SPE N SE D DR I N K T OO L O W O R T OO H I G H . ...
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Cornelius 10 - page 5
1 300614000 G E N E RA L I N F O R M A T I O N I M P O R T AN T : T o t h e u se r o f t h i s m a nu a l - Th i s m a nu a l i sa gu i d e f o r i n s t a lli ng , op e r a t i ng , a nd m a i n t a i n i ng t h i s e qu i p m e n t . R e f e r t o T a b l e o f C on t e n t s f o r p a g e l o ca t i on o f d e t a il e d i n f o r m a t i on p e ...
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Cornelius 10 - page 6
2 300614000 T a b l e 1 . D es i gn D a t a C OO L I N G UN I T DA T A M ode l N o . 416654 O v e r a ll D i m en s i on s : H e i gh t 25 - i n c he s W i d t h 36 - 1 / 2 i n c he s D ep t h 24 - 1 / 2 i n c he s N O T E : O ve r a ll d i m e n s i on s i f C oo li ng U n i t i s p l ace d on op t i on a l C oo li ng U n i t S t a nd ( P / N 3093 ...
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Cornelius 10 - page 7
3 300614000 SYS T E M T H E O R Y O F O PE RA T I O N ( s ee F i gu r e 2 ) A C O 2 cy li nde r de li v e r s c a r bon d i o x i de ga s ( C O 2 ) t o p r i m a r y C O 2 r egu l a t o r a ss e m b l y w h i c h de li v e r r egu l a t ed C O 2 ga s t o ad j u s t ab l e s e c onda r y C O 2 r egu l a t o r s . S e c onda r y C O 2 r egu l a t o r ...
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Cornelius 10 - page 8
4 300614000 PLAIN W AT ER SOURCE SHUTOFF V AL VE W AT ER PRESSU RE REGULA T OR W AT ER FIL TER ASS’ Y DIET SYRUP CO 2 REGULA T OR SUGAR SYR UP CO 2 REGULA T OR CARBONAT O R CO 2 REGULA T OR CO 2 MANIFOLD CO 2 GAS CHE CK V AL VE(10) PRIMARY CO 2 REGULA T OR CO 2 CYLINDER SO F T DRINK T ANKS(10) CARBONAT ED W A TER T AN K ASS’ Y T O DISPENSING ST ...
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Cornelius 10 - page 9
5 300614000 I N S T A LL A T I O N T h i s s e c t i on c o v e r s unpa ck i ng and i n s pe c t i on , s e l e c t i ng l o c a t i on , i n s t a lli ng t he C oo li ng U n i t and t he R e m o t e C onden s e r C o il and F an A ss e m b l y p r epa r i ng f o r ope r a t i on , and ope r a t i on . UN P ACK I N G AND I N SPE C T I O N N O T E ...
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Cornelius 10 - page 10
6 300614000 f u s ed a s i nd i c a t ed on t he U n i t na m ep l a t e . T he po w e r c i r c u i t m a y a l s ob e w i r ed t h r ough an equ i v a l en t H A CR t y pe c i r c u i t b r ea k e r r a t he r t hen t he d i sc onne c t s w i t c h . T H E P O W E R C I RCU I T M U S T BE M A D E U P O F C O PPE R C O NDUC T O R S A ND A LL W I R ...
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Cornelius 10 - page 11
7 300614000 C O NNEC T I N G E L EC T R I CA L P O W ER C I RCU I T T O C OO L I N G U n it ( s ee F i gu r e s 5 and 9 ) I M P O R T AN T : B e f o r e 208 / 230 V AC s i ng l e - ph ase 60 H z e l ec t r i ca l po w e r c i r c u i t i s c onn ec t e d t o t h e c oo li ng un i t , se r v i ce po w e r v o l t a g e e n t e r i ng t h e bu il d i ...
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Cornelius 10 - page 12
8 300614000 C O NNEC T I N G E L EC T R I CA L P O W ER C I RCU I T T O RE M O T E C O NDENSER C O I L AND F AN ASS ’ Y ( s ee F i gu r e 5 and 9 ) CAU T I O N : Th e C oo li ng U n i t r e f r i g e r a t i on sys t e m i s c oo l e d b y a R e m o t e C ond e n se r C o il a nd F a n A sse m b l y ( P / N 309602000 ) t h a t i s a u t ho r i z ...
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Cornelius 10 - page 13
9 300614000 2 . C onne c t f l e x i b l e p l a i n w a t e r i n l e t s upp l y li ne ( 1 / 2 - i n c h I. D . m i n . ) , m ee t i ng w a t e r i n l e t s upp l y li ne r equ i r e m en t s o f p r e c ed i ng C A U T I O N no t e , t o C oo li ng U n i t 3 / 8 - i n . f l a r e ( 5 / 8 - 18 ) bu l k head f i tt i ng on ba ck o f U n i t l abe ...
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Cornelius 10 - page 14
10 300614000 18 - - I N . 18 - - I N . 18 - - I N . C OO L I N G UN I T A I R FL O W ( O PE N T O R OO M ) F I G UR E 4 . C OO L I N G UN I T SP AC E R E Q U I R E D P L AC I N G C OO L I N G UN I T I N O PE RA T I N G P O S I T I O N 1 . V e r y c a r e f u ll y , m o v e C oo li ng U n i t ba ck i n t o ope r a t i ng po s i t i on l ea v i ng s ...
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Cornelius 10 - page 15
1 1 300614000 5 . A d j u s t c a r bona t o r s e c onda r y C O 2 r egu l a t o r ( s ee F i gu r e 2 ) t o a no m i na l 90 - p s i . Loo s en C O 2 r egu l a t o r ad j u s t i ng sc r e w l o ck nu t. T u r n ad j u s t i ng sc r e w t o t he r i gh t ( c l o ck w i s e ) un t il r egu l a t o r gage r eg i s t e r s no m i na l 90 - p s i , t ...
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Cornelius 10 - page 16
12 300614000 Lo w - C a l o r i e ( d i e t ) S y r up S o ft D r i n k T an k C O 2 R egu l a t o r . A d j u s t l o w - c a l o r i e ( d i e t ) s o ft d r i n k t an k s e c onda r y C O 2 r egu l a t o r f o r l o w - c a l o r i e d r i n k a t 10 - p s i g f o r sy r up li ne s up t o 30 - f ee t i n l eng t h . S y r up li ne s l onge r t ...
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Cornelius 10 - page 17
13 300614000 O PE RA T O R S I N S T RUC T I O N S T h i s s e c t i on c o v e r s ope r a t i ng c on t r o l s , da il y p r e - ope r a t i on c he ck , ad j u s t m en t s , r ep l en i s h i ng C O 2 and sy r up s upp li e s , c l ean i ng and s an i t i z i ng , C oo li ng U n i t m a i n t enan c e , R e m o t e C onden s e r C o il and F a ...
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Cornelius 10 - page 18
14 300614000 DA I L Y P R E - O PE RA T I O N CH E CK 4 . M a k e s u r e C O 2 cy li nde r r egu l a t o r a ss e m b l y 1800 - p s i gage i nd i c a t o r i s no t i n s haded ( ‘‘ c hange C O 2 cy li nde r ’’ ) po r t i on o f d i a l .I f s o , C O 2 cy li nde r i s a l m o s t e m p t y and m u s t be r ep l a c ed . 5 . S u ff i c i ...
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Cornelius 10 - page 19
15 300614000 SAN I T I Z I N G SYRUP SYS T E M S S y r up sys t e m s s hou l db e s an i t i z ed e v e r y 90 da ys a s i n s t r u c t ed f o ll o w i ng S an i t i z e r M anu f a c t u r e r ’ s r e c o mm enda t i on s . C OO L I N G UN I T M A I N T E NANC E C OO L I N G UN I T A I R I N T AKE AND EXHAUS T F I L T ERS CAU T I O N : A i r f ...
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Cornelius 10 - page 20
16 300614000 R E M O T E C O ND E N SE R C O I L AND F AN A SS ’ Y M A I N T E NANC E ( s ee F i gu r e 5 ) CAU T I O N : R e m o t e C ond e n se r C o il a nd F a n A sse m b l y c onn ec t e d t o t h e C oo li ng U n i t i s e qu i pp e d w i t h a c ond e n se r c o il t h a t m u s t b e c l ea n e d eve r y 30 - d ays . A ll o w i ng c ond ...
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Cornelius 10 - page 21
17 300614000 SE R V I C E AND M A I N T E NANC E T he R e m o t e R oo ft op C onden s e r C o il and F an A ss e m b l y C onden s e r C o il m u s t be c l eaned e v e r y 30 da ys . C i r c u l a t i ng a i r , r equ i r ed t o c oo l t he c o il , i s d r a w n i n a t bo tt o m and i s e x hau s t ed ou t t h r ough t op o f U n i t. C l ean t ...
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Cornelius 10 - page 22
18 300614000 R E M O T E C O ND E N SE R C O I L AND F AN A SSE M B L Y M A I N T E NANC E CAU T I O N : R e m o t e C ond e n se r C o il a nd F a n A sse m b l y c onn ec t e d t o t h i s C oo li ng U n i t i s e qu i pp e d w i t h a c ond e n se r c o il t h a t m u s t b e c l ea n e d eve r y 30 - d ays . A ll o w i ng c ond e n se r c o il ...
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Cornelius 10 - page 23
19 300614000 N o t e : I f y ou r C oo li ng U n i t i s e qu i pp e d w i t h a w a t e r t a n k w a t e r l eve l f l o a t c on t r o l, c l o se s hu t o ff va l ve i n p l a i n w a t e r i n l e t s upp l y li n e . 3 . M a k e s u r e end o f w a t e r t an k d r a i n ho s e i s r ou t ed t o f l oo r d r a i n , t hen r e m o v e p l ug f ...
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Cornelius 10 - page 24
20 300614000 R E M O T E C O ND E N SE R C O I L AND F AN A SS ’ Y F I G UR E 5 . P AR T S I D E N T I F I CA T I O N ...
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Cornelius 10 - page 25
21 300614000 8 . W i pe ea c h pa r t w i t h c l ean li n t - f r ee c l o t h . I n s pe c t ea c h pa r t, e s pe c i a ll y t he ba ll , f o r bu rr s , n i cks , c o rr o s i on , de t e r i o r a t i on , and o t he r da m age . D i sc a r d ba ll s ea t and an y da m aged o r s u s p i c i ou s pa r t s and r ep l a c e w i t h ne w pa r t s ...
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Cornelius 10 - page 26
22 300614000 S uga r S y r up S o ft D r i n k T an ks C O 2 R egu l a t o r s . A d j u s t s uga r sy r up s o ft d r i n k t an ks s e c onda r y C O 2 r egu l a t o r a t 40 - p s i g f o r sy r up li ne s up t o 10 - f ee t i n l eng t h p l u s one pound f o r ea c h add i t i ona l l eng t h o f 10 - f ee t, p l u s one pound f o r ea c h 2 ...
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Cornelius 10 - page 27
23 300614000 2 . W a s h d r i p t r a y i n p l a c eo n t he U n i t, t hen r i n s e d r i p t r a y w i t h ho t w a t e r a ll o w i ng w a t e r t o d r a i n ou t t h r ough t he d r a i n ho s e . 3 . W a s h c up r e s t, t hen r i n s e t he c up r e s t w i t h c l ean w a t e r . I n s t a ll c up r e s t i n t he d r i p t r a y . 4 . ...
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Cornelius 10 - page 28
24 300614000 7 . R e m o v e de t e r gen t s o l u t i on s ou r c e f r o m t he sy r up sys t e m . S T EP 2 . F L U S H SY RU P SYS T E M S 8 . S y r up T an k S ys t e m s . C onne c t sy r up t an k c on t a i n i ng po t ab l e w a t e r , p r e ss u r i z ed a t 60 t o 80 - p s i , i n t o one o f t he sy r up sys t e m s . B ag - i n - B o ...
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Cornelius 10 - page 29
25 300614000 W ARN I N G : F l u s h sa n i t i z i ng s o l u t i on f r o m t h e sy r up sys t e m sa s i n s t r u c t e d . R es i du a l sa n i t i z i ng s o l u t i on l e ft i n t h e sy r up sys t e m s c ou l d c r ea t ea h ea l t h h a z a r d . 18 . F ill sy r up t an k ( sy r up t an k sys t e m ) o r a f i v e - ga ll on c on t a i ...
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Cornelius 10 - page 30
26 300614000 R EP L E N I S H I N G C O 2 S U PP L Y W ARN I N G : C O 2 d i s p l aces o xy g e n . S t r i c t a tt e n t i on m u s t b e ob se r ve d i n t h e p r eve n t i on o f C O 2 ( ca r bon d i o x i d e ) g as l eaks i n t h e e n t i r e C O 2 a nd s o ft d r i n k sys t e m . I f a C O 2 g as l eak i s s u s p ec t e d , p a r t i c ...
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Cornelius 10 - page 31
27 300614000 3 . C onne c t f u ll t an k o f sy r up i n t o sy r up sys t e m . SY RU P FL A V O R CHAN G E 1 . P e r f o r m s an i t i z i ng p r o c edu r eo n sy r up sys t e m sy r up f l a v o r c hange w ill be m ade on . 2 . C he ck s o ft d r i n k t an k qu i ck d i sc onne c t s f o r s t i cky o r r e s t r i c t ed ope r a t i on . W ...
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Cornelius 10 - page 32
28 300614000 R E M O T E C O ND E N SE R C O I L AND F AN A SS ’ Y R E F R I G E RA T I O N L I N ES C O NN E C T E D B E T W EE N C OO L I N G UN I T AND R E M O T E C O ND E N SE R C O I L AND F AN A SS ’ Y M U S T N O T EX C EE D 50 - - F EE T I N L E N G T H . R E F R I G E RA T I O N L I N ES VE R T I CA L R I SE M U S T N O T EX C EE D 20 ...
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Cornelius 10 - page 33
29 3 0 0 6 1 4 0 0 0 30 - - 0579 - - 000 REVISION C FIGURE 9. WIRI N G DIAGRAM ...
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Cornelius 10 - page 34
30 300614000 W ARN I N G : I f r e p a i r s a r e t o b e m a d e t o a p r odu c t sys t e m , r e m o ve qu i ck d i sc onn ec t s f r o m t h e a pp li ca b l e p r odu c t t a n k , t h e n r e li eve t h e sys t e m p r ess u r e b e f o r e p r o cee d i ng . I f r e p a i r s a r e t o b e m a d e t o t h e C O 2 sys t e m , s t op d i s p ...
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Cornelius 10 - page 35
31 300614000 T r oub l e R e m ed y P r obab l e C au s e A D J U S T M E N T O F D I SPE N S I N G V A L VE SY RU P F L O W R E G U L A T O R D O ES N O T D E CR EASE T O D ES I R E D W A T E R - T O - SY RU P ‘‘ R A T I O ’’ . A . D i r t y o r i nope r a t i v e p i s t on o r cy li nde r i n d i s pen s i ng v a l v e sy r up f l o w r ...
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Cornelius 10 - page 36
32 300614000 T r oub l e R e m ed y P r obab l e C au s e O N L Y C A R B O N A T E D W A T E R D I SPE N SE D ( c on ’ t ) . E . D i s pen s i ng v a l v e sy r up f l o w r egu l a t o r , s o ft d r i n k t an k qu i ck d i sc onne c t, o r sy r up li ne s r e s t r i c t ed . E . S an i t i z e sy r up sys t e m a s i n s t r u c t ed . O N L ...
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Cornelius 10 - page 37
33 300614000 T r oub l e R e m ed y P r obab l e C au s e E RR A T I C C Y C L I N G O F C A R B O N A T O R ( c on ’ t ) . C . L i qu i d l e v e l s en s i ng p r obe w i r ed w r ong . C . C o rr e c t li qu i d l e v e l s en s i ng p r obe w i r i ng . D . D i r t y o r o il y li qu i d l e v e l s en s i ng p r obe . D . C l ean li qu i d l ...
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Cornelius 10 - page 38
34 300614000 T r oub l e R e m ed y P r obab l e C au s e C O M P R ESS O R D O ES N O T O PE R A T E ( c on ’ t ) . J . I nope r ab l e c on t r o l boa r d J . R ep l a c e c on t r o l boa r d . K . I nope r ab l e c on t a c t o r K . R ep l a c e c on t a c t o r . L . N o v o l t age t o c on t r o l boa r d . L . C he ck f o r l oo s e o r ...
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Cornelius 10 - page 39
35 300614000 T r oub l e R e m ed y P r obab l e C au s e C O M P R ESS O R O PE R A T ES C O N T I NU O U S L Y B U T D O ES N O T F O R M S U FF I C I E N T I C E BA N K ( c on ’ t ) . E . I nope r a t i v e c on t r o l boa r d . N o ou t pu t f r o m boa r d t o s o l eno i d s . E . C he ck L E D ’ s on c on t r o l boa r d t o s ee i f t ...
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Cornelius 10 - page 40
300614000 36 W ARRAN T Y I M I C o r n e li u s I n c . w a rr a n t s t h a t a ll e qu i p m e n t a nd p a r t s a r e fr ee fr o m d e f ec t s i n m a t e r i a l a nd w o r k m a n s h i p un - d e r no r m a l u s e a nd s e r v i ce . F o r a c opy o f t h e w a rr a n t y a pp li ca b l e t o you r C o r n e li u s , R e m c o r o r W il s ...
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Cornelius 10 - page 41
3 7 300614000 T H I S P A G E L E FT B L A N K I N T E N T I O N A LL Y ...
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Cornelius 10 - page 42
I M I C O RN E L I U S I NC . C O R P O RA T E H E AD Q UAR T E R S : O n e C o r n e li u s P l ace A nok a , M i nn e s o t a 55303 - 6234 ( 612 ) 421 - 6120 ( 800 ) 238 - 3600 ...
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