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Cisco 2654T6 - page 1
A-1 Cisco XR 12416 and Cisco XR 12816 Router Chassis Instal lation Guide OL-17440-01 APPENDIX A Repackaging the Router Revised: March 16, 2009, OL-17440-01 Introduction This appendix descri bes two separate b ut related router repackaging tasks: • Ho w to remo ve the router from th e equi pment rack and repackage the router for shipment if it bec ...
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Appendix A Repackagin g the Router Repackaging the Route rs A-2 Cisco XR 12416 and Cisco XR 12816 Router Chassis Installation Guide OL-17440-01 This section contains the follo wing information and procedures: • The Router Shipping P ack age, page A-2 • T ools and Equipment, page A-6 • Safety Recommendations, page A-6 • Remov ing the Router ...
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A-3 Cisco XR 12416 and Cisco XR 12816 Rout er Chassis Installation Guide OL-17440-01 Appendix A Re packaging the Router Repackaging the Routers When the router and scissor -jack platform are installed on the pallet, the router and scissor-jack platform are suspended over the well formed b y the pallet body and pallet front bar . When the sc issor- ...
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Appendix A Repackagin g the Router Repackaging the Route rs A-4 Cisco XR 12416 and Cisco XR 12816 Router Chassis Installation Guide OL-17440-01 Figure A -1 Router Shipping P ac kag e Component s 29660 Top cap U-shaped panel Foam cap Pallet Accessories package OPEN ...
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A-5 Cisco XR 12416 and Cisco XR 12816 Rout er Chassis Installation Guide OL-17440-01 Appendix A Re packaging the Router Repackaging the Routers The accessories for the router s hi p in five b o xes t ha t ar e assembled into a package. (See Figure A-2 .) The accessories package is pack ed agai nst the back panel of the router on the extend ed deck ...
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Appendix A Repackagin g the Router Repackaging the Route rs A-6 Cisco XR 12416 and Cisco XR 12816 Router Chassis Installation Guide OL-17440-01 Tools and Equipment Y ou need the f ollo wing items to remo v e the router from the equ ipment rack and repackage it for shipping: • ESD-pre v enti v e wrist strap • Flat-blade scre wdri v ers • Numbe ...
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Cisco 2654T6 - page 7
A-7 Cisco XR 12416 and Cisco XR 12816 Rout er Chassis Installation Guide OL-17440-01 Appendix A Re packaging the Router Repackaging the Routers Removing the Router from the Rack This section descri bes how to remo ve the router from the equipment rack. A fully-equipped router can wei gh as much as 415 lb (188 kg). Because of the weight and hei ght ...
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Cisco 2654T6 - page 8
Appendix A Repackaging the Router Repackaging the Route rs A-8 Cisco XR 12416 and Cisco XR 12816 Router Chassis Installation Guide OL-17440-01 Removing the Front Covers Remov e all of the front co vers from the chassis as instructed in the “Removing the Chassis Front Cov ers” section on page 3-7 . Y ou will inst all them on the chassis after it ...
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Cisco 2654T6 - page 9
A-9 Cisco XR 12416 and Cisco XR 12816 Rout er Chassis Installation Guide OL-17440-01 Appendix A Re packaging the Router Repackaging the Routers If your router i s equipped with the DC-input po wer shelf, disconnect the eight source DC po sitiv e an d negati ve power cables an d the sing le ground cab le from the terminal studs on t he back panel of ...
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Cisco 2654T6 - page 10
Appendix A Repackaging the Router Repackaging the Route rs A-10 Cisco XR 12416 and Cisco XR 12816 Router Chassis Installation Guide OL-17440-01 Removing the Blower Modules The blo wer module weighs 20.5 lb (9.3 kg ). By removing t he upper blo wer module from t he chassis, you reduce th e top-end wei ght of the chassis by th e weight of the blo wer ...
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Cisco 2654T6 - page 11
A-11 Cisco XR 12416 and Cisco XR 12816 Rout er Chassis Installation Guide OL-17440-01 Appendix A Re packaging the Router Repackaging the Routers Removing the Router from the Equipment Rack This section de scribes ho w to remove a fully-loaded router from the equipm ent rack using the scissor-jack platform. If you elected to empty the chassis before ...
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Cisco 2654T6 - page 12
Appendix A Repackaging the Router Repackaging the Route rs A-12 Cisco XR 12416 and Cisco XR 12816 Router Chassis Installation Guide OL-17440-01 Figur e A -3 Pr eparing the Scissor -Jac k Platfor m War n i ng Do not attempt to lift t he chassis with the handles on t he back and sides of the chassis. These han dles are not designed to sup port the we ...
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Cisco 2654T6 - page 13
A-13 Cisco XR 12416 and Cisco XR 12816 Rout er Chassis Installation Guide OL-17440-01 Appendix A Re packaging the Router Repackaging the Routers Figur e A -4 T ransf er ring the Rout er to the Scissor -Jac k Platfor m Step 5 W ith one person positioned o n the side of the router t o pre vent it from tipping, install the four chassi s anchor clips t ...
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Cisco 2654T6 - page 14
Appendix A Repackaging the Router Repackaging the Route rs A-14 Cisco XR 12416 and Cisco XR 12816 Router Chassis Installation Guide OL-17440-01 Figure A -5 Installing the Chassi s Anchor Clips Step 6 W ith one person positioned o n the side o f the rout er to pre vent it from tipping, use the 3/4-inch (19 -mm) socket and ratchet wrench to turn the ...
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A-15 Cisco XR 12416 and Cisco XR 12816 Rout er Chassis Installation Guide OL-17440-01 Appendix A Re packaging the Router Repackaging the Routers Figure A -6 Closing the Sc issor -J ack Platf or m to Low er the Chassis Step 7 Position t he safety hand truck at on e side of the router, slide th e router and scissor -jack platform onto the safety hand ...
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Cisco 2654T6 - page 16
Appendix A Repackaging the Router Repackaging the Route rs A-16 Cisco XR 12416 and Cisco XR 12816 Router Chassis Installation Guide OL-17440-01 Installing the Router on the Shipping Pallet Figure A-7 sho ws how to install the router and scissor -jack platform on the shipping pallet. Figur e A -7 Installing the Rout er and Sciss or -Jac k Platf or m ...
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Cisco 2654T6 - page 17
A-17 Cisco XR 12416 and Cisco XR 12816 Rout er Chassis Installation Guide OL-17440-01 Appendix A Re packaging the Router Repackaging the Routers T o reinst all the router and scissor -jack platform on the shipping pallet, use Figure A-7 as a reference and follow these steps: Step 1 Use the hand truck to mo ve the chassis to a le vel, open space wit ...
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Cisco 2654T6 - page 18
Appendix A Repackaging the Router Repackaging the Route rs A-18 Cisco XR 12416 and Cisco XR 12816 Router Chassis Installation Guide OL-17440-01 Step 8 Shift the pallet to ensure that it i s positioned e venly all the w ay around the scissor -jack platform and the bolt holes in the hold-do wn brackets on the sides of the scissor -jack platform are a ...
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Cisco 2654T6 - page 19
A-19 Cisco XR 12416 and Cisco XR 12816 Rout er Chassis Installation Guide OL-17440-01 Appendix A Re packaging the Router Repackaging the Routers Reinstalling Componen ts in the Router If you elected to remov e components from the ch assis before remo ving it from t he rack, you must no w reinstall all the compo nents in the chassis. Reinstalling th ...
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Cisco 2654T6 - page 20
Appendix A Repackaging the Router Repackaging the Route rs A-20 Cisco XR 12416 and Cisco XR 12816 Router Chassis Installation Guide OL-17440-01 If you remo ved DC-input po wer entry modules, reinstall each po wer entry module as instructed in the “Installing DC-Inp ut Po wer Entry Modules” section on page 3-78 . Reinstalling the Front Covers Wh ...
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Cisco 2654T6 - page 21
A-21 Cisco XR 12416 and Cisco XR 12816 Rout er Chassis Installation Guide OL-17440-01 Appendix A Re packaging the Router Repackaging the Routers Repackaging the Vertica l Cable-Managemen t Troughs T o repackage the v ertical cable-manag e ment troughs, follo w these steps: Step 1 Place the six screws in a plastic bag. Step 2 Insert the t rough into ...
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Cisco 2654T6 - page 22
Appendix A Repackaging the Router Repackaging the Route rs A-22 Cisco XR 12416 and Cisco XR 12816 Router Chassis Installation Guide OL-17440-01 Repackaging the Miscella neous Accessories T o repackage the all of the miscellaneo us accessory pie ces, follo w these steps: Step 1 Put the box co ntaining the fron t cov er for the po wer shelf and upper ...
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Cisco 2654T6 - page 23
A-23 Cisco XR 12416 and Cisco XR 12816 Rout er Chassis Installation Guide OL-17440-01 Appendix A Re packaging the Router Repackaging the Routers Completing the Repackaging T o repackage the router , use Figure A-1 on page A-4 as a reference and follow these steps: Step 1 V erify that the ancho r clips fastening the chassis to the scisso r -jack pla ...
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Cisco 2654T6 - page 24
Appendix A Repackaging the Router Repackaging the Replaced Router Chassis A-24 Cisco XR 12416 and Cisco XR 12816 Router Chassis Installation Guide OL-17440-01 Step 7 T o fasten the two U-shaped side pane ls togeth er , use Figure A-1 on pa ge A-4 as a reference and follo w these steps. a. Starting at one of th e top holes on one narro w side panel, ...
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Cisco 2654T6 - page 25
A-25 Cisco XR 12416 and Cisco XR 12816 Rout er Chassis Installation Guide OL-17440-01 Appendix A Re packaging the Router Repackaging th e Replaced Router Chas sis This section contains the follo wing information and procedures: • The Router Replacement Chassis Shippin g Container, page A-25 • T ools and Equipment, page A- 25 • Safety Recommen ...
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Cisco 2654T6 - page 26
Appendix A Repackaging the Router Repackaging the Replaced Router Chassis A-26 Cisco XR 12416 and Cisco XR 12816 Router Chassis Installation Guide OL-17440-01 Repackaging the Replaced Chassis for Shipment Repackage the replaced chassis for shi pment as describe d in the “Com pleting t he Repackagi ng” sectio n on page A-23 , earlier in this app ...
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