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APC 6000 - page 1
6739389EN/FB - Page 1 MGE TM Galaxy TM 6000 50, 60 Hz 250 - 600 kV A "GTC link" communication interface User manual GALAXY 6000 400 kVA SALLE IQ Lo ad p rotec ted 12 5 kVA 120% 100% 5 0% 80% 0 0 Hour 50 Min. 100% 5 0% 0 Ava ilab le B ac kup Tim e L oa d le vel Normal AC Byp ass AC L oad e quipm ent Q 1 Q 5N QF1 Q4S Q 3BP 1 5:24:32 30/05/2 ...
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APC 6000 - page 2
Page 2 - 6739389EN/FB ...
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APC 6000 - page 3
6739389EN/FB - Page 3 Contents Presentation ...................................................................................................... 4 Introduction ................................................................................................................ 4 "GTCZ" and "GT2Z" boards features ................... ...
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APC 6000 - page 4
Page 4 - 6739389EN/FB Presentation Introduction The "GTC link" communication interface is designed to transmit MGE TM Galaxy TM 6000 UPS operating information and remote "on/off" commands (if available) to an external computer . The JBUS hexadecimal communication protocol is used (the JBUS ASCII mode is not used in this applicat ...
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APC 6000 - page 5
6739389EN/FB - Page 5 Communication settings ◗ command masks ; ◗ other parameters (modem type, telephone number , handshaking, modem protocol, password) reserved for later use. ◗ slave address: 20H to F8H in increments of 8H; ◗ interface: ◗ ◗ 0 = RS232 simplified, ◗ ◗ 1 = RS232 complete (not implemented), ◗ ◗ 2 = RS485; The COM1 ...
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APC 6000 - page 6
Page 6 - 6739389EN/FB JBUS protocol Introduction JBUS protocol can be used to read or write one or more bits or words. In the interest of simplicity , this document describes only the procedures necessary for operation and monitoring of the APC by Schneider Electric unit. Communications are initiated by the master and include a request from the mas ...
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APC 6000 - page 7
6739389EN/FB - Page 7 JBUS protocol (continued) Principle A full understanding of the protocol is only required if the master is a computer that must be programmed. All communications include 2 messages: a request from the master and a response from the slave. Each message or frame containes 4 types of information: ◗ slave address (1 byte) The sl ...
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APC 6000 - page 8
Page 8 - 6739389EN/FB Checking received messages on the slave side After the master sends a request containing the slave address, the function code and data, it computes the CRC and sends it as the check word (CRC 16). When the slave receives the request, it stores the message in memory and calculates the CRC 16 to compare it to the received CRC 16 ...
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APC 6000 - page 9
6739389EN/FB - Page 9 Functions Function 1 and 2: read N bits ◗ function 1: read output or internal bits; ◗ function 4: read input bits. The number of bits must be less than or equal to the bit field size (see memory board). response request 20 01 02 20 01 0404 66 FE example 0E 404 40B request: response: last bit transmitted first bit transmitt ...
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APC 6000 - page 10
Page 10 - 6739389EN/FB Function 3 and 4: read N words The number of words must be less than or equal to the word field size (see memory board). ◗ function 3: read output or internal words; ◗ function 4: read input words. request 1 byte 1 byte 1 byte 1 byte 1 byte 2 bytes 2 bytes 2 bytes slave address 3 or 4 slave address 3 or 4 CRC 16 CRC 16 re ...
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APC 6000 - page 11
6739389EN/FB - Page 11 Function 6: writing a word request slave address 6 word address CRC 16 word 1 byte 1 byte 2 bytes 2 bytes 2 bytes response slave address 6 word address CRC 16 word The response is echoed acknowledging that the word sent has been received. example 06 08 10 10 00 50 8A 2E Writing the value 1000 into the word location 810H of sl ...
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APC 6000 - page 12
Page 12 - 6739389EN/FB Function 1 1: reading event counters The master and each slave have one event counter . This counter is incremented each time a frame is received and interpreted correctly by the slave (except for function 1 1 itself). A correctly transmitted message increments the counter . If the slave sends an exception response, the count ...
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APC 6000 - page 13
6739389EN/FB - Page 13 Function 16: writing n consecutive words request CRC 16 1 byte 1 byte 2 bytes 2 bytes 1 byte 2 bytes slave address response 1 byte 2 bytes 1 byte 2 bytes 2 bytes CRC 16 first word last word n bytes 10 (*) 10 (*) Note: if the slave address is 0, all units execute the write command without sending a response Writing words 00 an ...
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APC 6000 - page 14
Page 14 - 6739389EN/FB CRC 16 algorithm If the CRC 16 is calculated using the above algorithm, the least significant byte is transmitted first. = exclusive or n = number of data bits poly = CRC 16 polynomial = 2 15 + 2 13 + 2 0 = $ A001 Hex FFFF --> CRC 16 CRC 16 BYTE --> CRC 16 n = 0 yes no yes no remainder CRC 16 poly --> CRC 16 n = n+1 ...
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APC 6000 - page 15
6739389EN/FB - Page 15 Example of CRC computation CRC register initialization Shift 1 1111 1111 1111 1111 of 1st character 0000 0010 1111 1111 1111 1101 Shift 1 0111 1111 1111 1110 1 Set flag to 1, polynomial 1010 0000 0000 0001 1101 1111 1111 1111 Shift 2 0110 1111 1111 1111 1 Set flag to 1, polynomial 1010 0001 1100 1111 1111 1110 Shift 3 0110 01 ...
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APC 6000 - page 16
Page 16 - 6739389EN/FB Example of CRC 16 computation in "C" using table lookup #define CPH 0 /* most significant bytes */ #define CPL 1 /* least significant bytes */ /* T ABLE OF MOST SIGNIFICANT BYTES FOR CRC16 COMPUT A TION */ char tbcrch [ ] = { 0,193,129,64,1,192,128,65,1,192,128,65,0,193,129,64, 1,192,128,65,0,193,129,64,0,193,129,64 ...
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APC 6000 - page 17
6739389EN/FB - Page 17 / ***************************************************************************************************** */ /* FUNCTION CALL: crc = crc16 (message, length); */ /* with char *message; message = address of message */ /* */ /* int length; length of received message (including CRC) */ /* expressed in number of bytes */ /* int crc; ...
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APC 6000 - page 18
Page 18 - 6739389EN/FB UPS theory of operation Unitary UPS The unitary MGE TM Galaxy TM 6000 UPSs are made up of five modular sub-assemblies: ◗ rectifier-charger; ◗ battery; ◗ three-phase inverter; ◗ static switch; ◗ maintenance bypass. The load and Mains 2 operate at 50 or 60 Hz. Mains 1 power up ◗ the inverter receives power from the ...
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APC 6000 - page 19
6739389EN/FB - Page 19 UPS theory of operation (continued) Parallel connected UPS with "Static Switch" cubicle Up to six parallel connected rectifier-inverter cubicles can be combined with one "Static Switch" cubicle to form a system that operates like a unitary UPS system. Each parallel connected rectifier- inverter cubicle hou ...
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APC 6000 - page 20
Page 20 - 6739389EN/FB UPS theory of operation (continued) Operation with battery Mains 1 power up: ◗ the inverter receives power from the rectifier-charger and supplies power to the load. There is no direct connection between Mains 1 and the load. load Mains 1 rectifier- charger battery inverter Mains 1 power down: ◗ the inverter runs on batte ...
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APC 6000 - page 21
6739389EN/FB - Page 21 Unitary UPS This chapter presents the specific operating aspects and system data provided by the "GTCZ" and "GT2Z" boards in unitary UPSs. For more detailed information, please refer to the "system information " section. Block diagram Measured quantities Q1 Q5N QF1 Q3BP Q4S a b e c d K3N Mains 1 ...
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APC 6000 - page 22
Page 22 - 6739389EN/FB Unitary UPS (continued) Main status bits (UPS operating information) Normal : inverter powers load and full backup bit 4C4 = 1 time available Danger : inverter does not power load bit 4C6 = 1 Downgraded : malfunction or environment fault bit 4C5 = 1 Load on battery : fonctionnement en autonomie bit 4C7 = 1 Normal operation Op ...
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APC 6000 - page 23
6739389EN/FB - Page 23 Unitary UPS (continued) Load on Mains 2 Normal: bit 4C4 = 0 Danger: bit 4C6 = 1 Downgraded: bit 4C5 = X (N/A) Load on battery: bit 4C7 = X (N/A) Q1 indifferent: bit 40E = X (N/A) Rectifier/charger indifferent: bit 408 = X (N/A) QF1 indif ferent: bit 400 = X (N/A) Inverter disconnected: bit 484 = 0 Q5N closed: bit 498 = 1 Q3BP ...
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APC 6000 - page 24
Page 24 - 6739389EN/FB Parallel connected UPS This chapter presents the specific operating aspects and system data provided by the "GTCZ" and "GT2Z" boards in parallel connected UPSs. For more detailed information, please refer to the "system information" section. Q1 Q5N QF1 b e c d K3N Mains 1 rectifier- charger batte ...
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APC 6000 - page 25
6739389EN/FB - Page 25 Parallel connected UPS (continued) Main status bits of system operations Normal : inverter powers load and maximum bit 4C4 = 1 backup time available Danger : inverter does not power load bit 4C6 = 1 Downgraded : malfunction or environment fault bit 4C5 = 1 Load on battery : load on battery power bit 4C7 = 1 Operating modes Th ...
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APC 6000 - page 26
Page 26 - 6739389EN/FB Static Switch cubicle This chapter presents the specific operating aspects and system data provided by the "GTCZ" and "GT2Z" boards for MGE TM Galaxy TM 6000 "Static Switch" cubicles. For more detailed information, please refer to the "system information" section. inverter 1 Q5N Q3BP Q4 ...
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APC 6000 - page 27
6739389EN/FB - Page 27 Static Switch (continued) Main indicators of system operations Normal : charge alimentée par l'onduleur bit 4C4 = 1 Danger : charge non alimentée par l'onduleur bit 4C6 = 1 Downgraded : anomalie de fonctionnement bit 4C5 = 1 ou défaut d'environnement Operating modes The following section describes the differ ...
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APC 6000 - page 28
Page 28 - 6739389EN/FB System information Message format This section describes the messages exchanged between the "GTC link" communication interface and the external computer based on the JBUS protocol. The length of time after which a message must be interpreted as "not understood" depends on the type of command sent. The tabl ...
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APC 6000 - page 29
6739389EN/FB - Page 29 System information (continued) General definitions object 0 1 switch open closed unit off on fault no fault fault control device not activated activated signaling units data JBUS address hex. word synchronisation counter 0 (MSB) synchronisation counter ms 0 4294967295 1 (LSB) binary times N/A 2 binary times N/A 3 binary times ...
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APC 6000 - page 30
Page 30 - 6739389EN/FB System information (continued) V oltage fields Legend: ◗ yes: available in this cubicle; ◗ no entry: not available. measured voltage units JBUS address type hex. word unitary parallel SS U12 Mains 1 V 140 yes yes U23 Mains 1 V 141 yes yes U31 Mains 1 V 142 yes yes U1N inverter V 143 yes yes U2N inverter V 144 yes yes U3N ...
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APC 6000 - page 31
6739389EN/FB - Page 31 System information (continued) Battery and adjustments fields Legend: ◗ no entry: not available; ◗ yes: available in this cubicle; ◗ bat: available in this cubicle if battery installed; ◗ bat/opt: available if option installed. Inverter type: ◗ 0: unitary; ◗ 1: parallel without static switch; ◗ 2: parallel with ...
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APC 6000 - page 32
Page 32 - 6739389EN/FB Inverter Legend: ◗ no entry: not available; ◗ yes: available in this cubicle. inverter bit meaning JBUS type information address hex. bit=0 bit=1 bit word unit. para. SS B_Etat_Su_Mut no overload overload 440 44 yes yes B_Etat_Def_Maj_Ond no fault fault 441 yes yes B_Etat_Lim_Ond no limitation limitation 445 yes yes B_Eta ...
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APC 6000 - page 33
6739389EN/FB - Page 33 Global information Legend: ◗ no entry: not available; ◗ yes: available in this cubicle; T able of control devices Legend: ◗ no entry: not available; ◗ yes: available in this cubicle. T elemonitoring information Legend: ◗ no entry: not available; ◗ yes: available in this cubicle. information bit meaning JBUS addres ...
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APC 6000 - page 34
Page 34 - 6739389EN/FB System information (continued) Glossary of information descriptors (data words at address 40 to 4E) Every bit is listed according to the following format: bit address: description (bit = 0 / bit = 1) . Word address: 40 400: battery circuit breaker (0=open/1=closed) Battery protection circuit breaker "QF1" is located ...
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APC 6000 - page 35
6739389EN/FB - Page 35 System information (continued) 41B: battery equalization (0=not active/1=active) The rectifier-charger has been manually switched to equalization mode, to equalize battery cell voltages. This action stops all inverters powered by the battery (if they were not already stopped). 41E: operation on engine- generator set (0=not ac ...
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APC 6000 - page 36
Page 36 - 6739389EN/FB Word address: 49 494: contactor K2S (0=open/ 1=closed) Indicates the position of contactor K2S . Contactor K2S is connected in parallel with the static switch on the Mains 2 line on certain high output units. It is installed in static- switch cubicles with power ratings over 400 kV A. 496: Mains 2 input switch (0=open/1=close ...
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APC 6000 - page 37
6739389EN/FB - Page 37 ◗ malfunctions: ◗ ◗ static switch cubicle ventilation fault, ◗ ◗ static switch control fault, ◗ ◗ environment faults: ◗ ◗ battery temperature outside tolerances, ◗ ◗ overload exceeding 5%, ◗ ◗ Mains 2 voltage, frequency or phase outside tolerances with respect to inverter . 4C6: unsafe operation, loa ...
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APC 6000 - page 38
Page 38 - 6739389EN/FB System information (continued) The telephone number is reinstated: ◗ on reception of a new communication configuration using the Soft T unor after-sales-support computer tool, ◗ when the "GTCZ" or "GT2Z" communication board is de- energised. Word address: C1 C10: call reset (0= not activated / 1=activa ...
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