English dropdown-ico

Manual Carrier V2203-DI (26--00128)

73 pages 2.02 mb
Download

Go to site of 73

Summary
  • Carrier V2203-DI (26--00128) - page 1

    Diesel Engine 62 - - 1 1362 Rev - - WORKSHOP MA NUAL for V2203 - DI (26 - - 00128) T ier 4i R ...

  • Carrier V2203-DI (26--00128) - page 2

    WORKSHOP MANUAL DIESEL ENGINE V2203 - DI (26 - 001 18) T ier 4i ...

  • Carrier V2203-DI (26--00128) - page 3

    i 62- - 1 1362 T ABLE OF CONTENTS P ARAG RAPH NUMBER Page SAF ETY PRECA UTIO NS iv ................................................................... SPECIFIC WAR NING AND CAUTION ST A TEMENTS iv .......................................... Gene ra l 1- - 1 ...................................................................................... 1.1 EN ...

  • Carrier V2203-DI (26--00128) - page 4

    ii 62-1 1362 P ARAG RAPH NUMBER Page ENGIN E BOD Y 2- -1 ............................................................................... 2.1 CHECKI NG AND ADJUS TING 2- - 1 ......................................................... 2.1. 1 Compres sion Pressur e 2- - 1 ............................................................. 2.1. 2 T op Clearanc ...

  • Carrier V2203-DI (26--00128) - page 5

    iii 62- - 1 1362 P ARAG RAPH NUMBER Page FUEL SYSTEM 5- -1 ............................................................................... 5.1 CHECKI NG AND ADJUS TING 5- - 1 ......................................................... 5.1. 1 Injec tion T iming 5- - 1 ................................................................... 5.1. 2 Shim Iden ...

  • Carrier V2203-DI (26--00128) - page 6

    iv 62-1 1362 SA FETY SAFE TY PRECAUT IONS Y our Carrier T ransic old unit has been designed wit h the safet y of t he operator in m ind. During norm al operation, all moving parts ar e fully enclos ed to help prevent injur y . During all pre-t rip inspect ions, daily inspec tions, and problem troubles hooting, you may be exposed to moving part s. P ...

  • Carrier V2203-DI (26--00128) - page 7

    v 62-1 1362 The st atement s listed below ar e specifically applicable t o this unit and appear els ewhere in this m anual. These recom mended prec autions must be unders tood and applied dur ing operat ion and maint enance of the equipm ent cover ed herein. W ARNI NG Be war e of mov ing V - - be lt and belt dr ive n compone nts W ARNI NG Wh en rem ...

  • Carrier V2203-DI (26--00128) - page 8

    1- - 1 62- - 1 1362 SECTI ON 1 General 1.1 ENGIN E IDE NTIFICA TION S/N When c ontacting Car rier T ransic old, always spec ify your engine m odel number and serial number. The engine m odel and it s s erial number need to be identif ied before t he engine can be serviced or parts replaced. Engine Se ria l Numbe r The engine ser ial number is an id ...

  • Carrier V2203-DI (26--00128) - page 9

    1- - 2 62- - 1 1632 1.2 ENGINE SPECIFICA TIO N S T ab le 1 - 2. S pecifi catio n Chart MODEL NUM BER 26- - 00128 - - 00 26 - - 00128 - - 01 26- - 00128 - - 02 26 - - 00128 - - 04 26- - 00128 - - 05 TYPE V ert ica l, W ate r- - coo le d, 4 cycl e di ese l engine NUMBE R OF CYLINDERS 4 B O R EXS T R O K E m mXm m( i n .Xi n . ) 83 X 102.4 (3. 27 X 4. ...

  • Carrier V2203-DI (26--00128) - page 10

    1- - 3 62- - 1 1362 1.3 CYL INDER NUMBER The c ylinder num bers of V2203 - - DI s eries engine ar e designated as s hown above. T he sequence of c ylinder numbers is given as No.1, No. 2, No. 3, and No. 4 st arting fr om the gear cas e end of the engine. 1.4 GE NERAL PRECAUTI ONS 1 2 3 2 3 1. Gr ease 2. Forc e 3. Place t he Sharp Edge against t he ...

  • Carrier V2203-DI (26--00128) - page 11

    1- - 4 62- - 1 1632 1.5 TORQUE SPECIFI C A TIO N S Scr ews, bolts and nuts mus t be t ightened t o the s pecified tor que using a torque wrenc h. S everal screws , bolt s and nuts such as t hose used on the c ylinder head must be tight ened in the proper s equence and at t he proper torque. 1.5. 1 T o rque S pecifi catio ns Fo r Speci al Use Screws ...

  • Carrier V2203-DI (26--00128) - page 12

    1- - 5 62- - 1 1362 1.6 T ROUBLES HOOT ING Symptom Pr obable Ca use Soluti on Reference Engine Doe s Not Start (Starte r Does Not Run) No fuel Air in the fuel system W ater in the fuel system Fuel pipe c logged Fuel f ilter clogged Exces sively high vis cosity f o fuel or engine oil at low t emperatur e Fuel wit h low cetane number Incor rect injec ...

  • Carrier V2203-DI (26--00128) - page 13

    1- - 6 62- - 1 1632 1.6 TROU BLES HOOTING ( Continue d) Symptom Pr obable Ca use Soluti on Reference Excessive L ubricant Oi l Con sumpt i on Pist on ring’ s gap f acing the sam e direction O i lr i n gw o r no r s t u c k Pist on ring groove worn V alve s tem and valve guide wor n Cranks haft bearing, and crank pin bearing worn Oil leak ing due ...

  • Carrier V2203-DI (26--00128) - page 14

    1- - 7 62- - 1 1362 1.7 SERVICING SPECIFICA TIONS 1.7 .1 Engine Body Item Factory S pecifi catio n A llowable Limit Cylinder Head S urface Flat ness -- 0.05 mm /500mm 0.0020 in. / 19.69 in. Comp ression Pressu re Differenc e Among Cylinders 2.95 t o 3.23 MPa/ 290 rpm 30 to 3 3 kgf/c m 2 290 rpm 427 to 469 psi/ 290 rpm -- 2.35 M Pa/ 290 rpm 24kgf /c ...

  • Carrier V2203-DI (26--00128) - page 15

    1- - 8 62- - 1 1632 1.7 .1 Engine Body ( Continue d) Item Factory S pecifi catio n A llowable Limit V alve S pring Fr ee Length Sett ing Load/ Sett ing Length T ilt 41.7 t o 42.2 mm 1.65 t o 1.66 in. 1 1 8N/ 3 5 . 0m m 12.0 k gf / 35. 0 mm 26.5 lbs . / 1. 38 in. -- 41.2 m m 1.62 in. 100.0N / 35.0 m m 10.2k gf / 35.0 mm 22.5lbs / 1.38 in 1.0 m m 0.0 ...

  • Carrier V2203-DI (26--00128) - page 16

    1- - 9 62- - 1 1362 1.7 .1 Engine Body ( Continue d) Item Factory S pecifi catio n A llowable Limit Camshaf t Side Clearance 0.07 to 0. 22 mm 0.0028 t o 0.0086 in. 0.3 m m 0.012 I n. Camshaf t Alignment -- 0.01 m m 0.0004 in. Cam (Lobe) Height (I ntake) Height (Ex haust) 33.27 m m 1.310 in. 33.47 m m 1.318 in. 33.22 m m 1.308 in. 33.42 1.316 in. Ca ...

  • Carrier V2203-DI (26--00128) - page 17

    1- - 1 0 62- - 1 1632 1.7 .1 Engine Body ( Continue d) Item Factory S pecifi catio n A llowable Limit Cranks haft Journal to Crankshaf t Bearing2 Cranks haft Journal Cranks haft Bearing2 Oil Clear ance O.D. I.D. 0.040 t o 0.104 mm 0.00158 t o 0.00409 in. 59.921 t o 59.940 mm 2.3591 t o 2.3598 in. 59.980 t o 60.025 mm 2.3615 t o 2.3631 in. 0.2 m m 0 ...

  • Carrier V2203-DI (26--00128) - page 18

    1- - 1 1 62- - 1 1362 1.7 .2 Lubric ating Sy st em Item Factory S pecifi catio n A llowable Limit Engine Oi l Pressure At I dle Speed At Rat ed Speed More T han 98 kPa 1.0 k gf/cm 2 14 psi 300 to 440 k Pa 3.0 to 4 .5kg f/cm 2 43 to 64 ps i 50 kPa 0.5 k gf/cm 2 7p s i 250 kPa 2.5 k gf/cm 2 36 psi Engine Oil Press ure Switch Work ing Pressure 5 0 kPa ...

  • Carrier V2203-DI (26--00128) - page 19

    1- - 1 2 62- - 1 1632 1.7. 5 El ectrical System Item Factory S pecifi catio n A llowable Limit Starter Co mmu tator Mica Brush Brus h Holder and Holder Support O.D. Undercut Length Resista nce 32.0 m m 1.26 in. 0.50 m m 0.020 in. 0.18 m m 0.709 in. Infi ni ty 31.4 m m 1.24 in. 0.20 m m 0.0079 in. 11 . 0 m m 0.433 in. -- Int ake Air Heat er Resista ...

  • Carrier V2203-DI (26--00128) - page 20

    1- - 13 62- - 1 1362 1.8 CHECK AND MAI NTENANCE 1.8. 1 Checki ng E ngi ne Oi l Level 1. Level t he engine. 2. T o check the oil level, draw out the dipstic k (1) , wipe it clean, reins ert it, and draw it out again. Check to see that the oil lev el lies between the t wo notches. 3. I f the level is too low , add new oil to t he specified level. NOT ...

  • Carrier V2203-DI (26--00128) - page 21

    1- - 1 4 62- - 1 1632 1.8. 4 Bleed ing F uel System 1. Open t he air vent coc k (1) on top of the fuel injection pump. 2. Loosen t he priming pump handle ( 2), and pump the handle until bleeding is complet ed. 3. Depres s and twist the pr iming pump handle clock- w i s et ol o c ki n t op l a c e . 4. Clo se the air vent cock (1). NOTE Always k eep ...

  • Carrier V2203-DI (26--00128) - page 22

    1- - 15 62- - 1 1362 1.8. 7 V alve Cl earance 1.8. 8 Fu el Inj ectio n Refer to Sec tion 5.2 NOTE V alve c learance m ust be checked and adjusted when the engine is c old. 1. Remo ve the valve cove r . 2. Align t he “ 1TC ” mar k line (3) on t he flywheel and pro- jection (2) on the housing so that the Number 1 pis ton comes to compress ion or ...

  • Carrier V2203-DI (26--00128) - page 23

    1- - 1 6 62- - 1 1632 1.9 SPECI A L TOOLS Additi onal tools may be f ound in t he Carrier T ransic old Per formance P arts Serv ice T ool Cat alog Number 62- - 03213. 1.9. 1 Diesel Eng ine Compressi on T est er (Glo w Plug) Part No. 07- - 00179- - 01 ( Assembly ) Applicat ion: Use to meas ure diesel engine compr ession and diagnosis f or major over ...

  • Carrier V2203-DI (26--00128) - page 24

    1- - 17 62- - 1 1362 1.9 SPECI A L TOOL S (C on tinued) 1.9. 6 Oi l Pressu re T ester Code No. 07916- - 32032 Applicat ion: Use to meas ure lubricat ing oil pressu re. 1. Guage 2. Adapter 2 3. Cable 4. Adapte r 3 5. Threaded J oint 6. Adapter 4 7. Adaptor 1 8 . Adapto r 3 1.9 .7 Aux iliary So cket Fo r Fi xing Cran kshaft Sleeve Code No. 07916- - 3 ...

  • Carrier V2203-DI (26--00128) - page 25

    1- - 1 8 62- - 1 1632 1.9 SPECI A L TOOL S (C on tinued) The f ollowing are drawings f or special tools that may need t o be fabricat ed. 1.9 .13 V alv e Guide Re plac ing T ool Applicat ion: Use t o press out and pr ess fit the valv e guide. A 20 mm dia. (0.79 in. dia. ) B 1 1.7 to 1 1.9 mm dia. (0.460 to 0.468 in. dia. ) C 6.5 to 6.6 mm dia. (0. ...

  • Carrier V2203-DI (26--00128) - page 26

    1- - 19 62- - 1 1362 1.9 SPECI A L TOOL S (C on tinued) 1.9. 16 Cranksh aft Bearing 1 Repl acing T oo l Applicat ion: Use to pr ess out and press fit the cranks haft bearing No. 1 1. Ext racting tool A 130 mm (5.31 in.) B 72 mm (2.83 in.) C R40 m m (R1.5 7 in.) D 1 0 mm (0.39 in.) E 20 mm (0.79 in.) F 20 mm dia. (0.79 in. dia. ) G 64.8 to 64.9 mm d ...

  • Carrier V2203-DI (26--00128) - page 27

    2- - 1 62- - 1 1362 SECTI ON 2 ENGINE BODY 2.1 CHECKI NG AND ADJUSTI NG 2.1. 1 Comp ression P ressure 1. Run t he engine until it is war med up. 2. St op the engine and disconnec t the 2P c onnector fr om the st op solenoid to pr event f uel delivery t o t he engine. 3. Remov e the the air c leaner , the m uf fler and all t he in- jectio n nozzles. ...

  • Carrier V2203-DI (26--00128) - page 28

    2- - 2 62- - 1 1362 2.2 DISASSEMBLE AN D REASSEMBL Y 2.2 .1 Dr aining Coola nt And E ngine Oil CAUTI ON Never remove t he rad iato r cap u nti l coo lant tem per atur e is below its boiling point. Lo osen t he cap sl igh tly to th e first stop t o reli eve any excess pressu re befo re remov- ing the c ap c omple tely . 1. O pen the coolant drain c ...

  • Carrier V2203-DI (26--00128) - page 29

    2- - 3 62- - 1 1362 2.2. 3 Cyli nder Head And Valves 2.2.3. a V al ve Cover 1. Remov e the breather hose (2) . 2. Remo ve the valve cove r bolts (1). 3. Remo ve the valve cove r (3). Wh en Reassembli ng Check t o see that the valv e cover gas ket ( 4) is in good conditi on and in place. Tightening T orque Valve Cov er Bolts 6.87 to 1 1.2 N . m 0 . ...

  • Carrier V2203-DI (26--00128) - page 30

    2- - 4 62- - 1 1362 2.2. 3 Cyli nder Head And Valves (Cont inu ed) 3 4 1. Rocke r Arm Br acke t Mounting Bolt 2. R ocke r A rm A ss embl y 3. Push R od 4. T appet 2.2. 3.c Noz zle Hol der Assemb ly 1. Remov e the overf low pipe assembly . 2. Remov e the nozzle holder as semblies (1) . Wh en Reassembli ng Replace the c opper gasket with a new one. T ...

  • Carrier V2203-DI (26--00128) - page 31

    2- - 5 62- - 1 1362 2.2. 3 Cyli nder Head And Valves (Cont inu ed) 1 2 3 4 5 13 12 16 8 9 17 11 15 7 6 10 14 18 1. Hose Clam p 2. Filter - - D rier Inlet A: Gear Cas e Side B: Fly wheel Side 2.2. 3.e Cyli nder Head 1. Loosen t he hose clamp (1) , and remove the water re- turn pip e (2). 2. Remov e the cylinder head bolt s in the or der of ( 18 )t o ...

  • Carrier V2203-DI (26--00128) - page 32

    2- - 6 62- - 1 1362 2.2. 4 In jecti on Pump an d Gear Case 2.2. 4.a In jecti on Pu mp 1. Remov e the fuel speed solenoid (2) and hi- - idling body (3). 2. Remov e the engine stop lev er (5) and st op solenoid guide (6). 3. Remov e the fuel inject ion pump assembly (7). NOTE Remove t he injection pump assembly ( 7) afte r remov ing the f uel speed s ...

  • Carrier V2203-DI (26--00128) - page 33

    2- - 7 62- - 1 1362 2.2 .4 Injec tion Pump a nd Gea r C ase (Cont inued) 2.2.4. b Govern or Spri ngs and Sp eed Con trol Pl ate NOTE Speci fic T ool (1 ): A 1.2mm (.050 inch ) d iameter wire with a t otal lengt h of 200m m (8 inc h) with the t ip bent into a hook as depicted in the illustr ation is requir ed to hang the gover nor springs . 1. Remov ...

  • Carrier V2203-DI (26--00128) - page 34

    2- - 8 62- - 1 1362 2.2 .4 Injec tion Pump a nd Gea r C ase (Cont inued) 2.2.4. b Govern or Spri ngs and Sp eed Con trol Pl ate (Cont inued) Wh en Reassembli ng NOTE A lengt h of string pas sed t hru the governor spring c an be used to ret rieve t he spring if it un- hooks f rom both t he specific tool and the speed contr ol plate. Begin reas sembl ...

  • Carrier V2203-DI (26--00128) - page 35

    2- - 9 62- - 1 1362 2.2 .4 Injec tion Pump a nd Gea r C ase (Cont inued) 1. Nut 2. Fan Driv e Pulle y 3. 46 mm Deep Soc ket wr ench 4. Gear Puller 1. Gear Cas e 2. Gear C ase Gas ket 3. O - - r ing 4. O - - r ing 5. Oil s eal 2.2. 4.c Fan Drive P ull ey 1. Lock the f lywheel using the f lywheel stopper 2. Remov e the fan drive pulley mount ing nut ...

  • Carrier V2203-DI (26--00128) - page 36

    2- - 1 0 62- - 1 1362 2.2 .4 Injec tion Pump a nd Gea r C ase (Cont inued) 1. Crank shaft Collar 2. O - - r in g 3. Crank shaft O il Slinger 1. Injection P ump Gear 2. Idle Gear 3. Cam Gear 4. Crank G ear 5. Oil Pump D rive G ear 1. Cams haft Set Scr ew 2. Cams haft 1. Oil Pipe 2. Fuel Feed Pump 3. O - - ring 4. Fuel Feed Pump H older 2.2. 4.e Cran ...

  • Carrier V2203-DI (26--00128) - page 37

    2- - 1 1 62- - 1 1362 2.2 .4 Injec tion Pump a nd Gea r C ase (Cont inued) 1. Fuel Cams haft Stopper 2. Fork Lev er Holder Mounting Screws 3. Fork Lev er 1 4. Fork Lev er 2 5. Injection P ump Gear 6. Fuel Cams haft 7. Fork Lev er Holder 1. Oil Pump 2. Oil Pump D rive G ear 3 Gear Puller 2.2. 4.i Fu el Camshaft And F ork Lever Assembl y 1. Det ach t ...

  • Carrier V2203-DI (26--00128) - page 38

    2- - 1 2 62- - 1 1362 2.2 .5 Oil Pan a nd Oil Str ainer (7) 1. Oil Pan Mounting S crew 2. Oil Pan 3. Oil Pan C over G asket 4. Oil Pan C over 5. O - - r ing 6. Oil Str ainer 7. Oil Pan G ask et 2.2 .5.a Oil Pan a nd Oil Stra iner 1. Remov e the oil pan cover ( 4). 2. Remov e the oil pan mounting bolt s (1). 3. Remove the oil pan ( 2) by light ly t ...

  • Carrier V2203-DI (26--00128) - page 39

    2- - 1 3 62- - 1 1362 2.2. 6 Pi ston and Co nnect ing Ro d 6 2.2. 6.a Pi stons 1. Com pletely remov e the c arbon ridge ( 1) at the top of the cy linder walls. 2. Remov e the connect ing rod cap (3). 3. Turn the f lywheel and bring t he pist on to t op dead cent er . 4. Push t he piston out by light ly tapping t he connecting rod from t he bottom o ...

  • Carrier V2203-DI (26--00128) - page 40

    2- - 1 4 62- - 1 1362 2.2 .6 Pist on and Conne ct ing Rod (C ontinued) 7 8 7 2.2. 6.b Pi ston Rin g and Con necti ng Rod 1. Remo ve the piston rin gs (1), (2), (3). 2. Remov e the piston pin ( 8) and t hen seperat e the con- necti ng rod (6) fr om the pist on (5). NOTE Mark bot h the connec ting r od and pis ton s o that if t hey are to be re - - u ...

  • Carrier V2203-DI (26--00128) - page 41

    2- - 1 5 62- - 1 1362 2.2. 7 Crankshaf t 1. Fly wheel 2. Fl y wheel Bolt 3. Flyw heel Guide Bolts 1. Bearing Cas e Cov er Mounting Bolt 2. Bearing Cas e Cov er Mounting bolt 3. Bearing Cas e Cov er 4. Oil Seal 5. Bearing Cas e Gas ket 6. Bearing Cas e Cov er Gaske t ( a ). T op 2.2. 7.a Fl ywheel 1. Pr event the fly wheel (1) fr om rotating. 2. Rem ...

  • Carrier V2203-DI (26--00128) - page 42

    2- - 1 6 62- - 1 1362 2.2. 7 Cranksh aft (Con tin ued) 2.2. 7.c Cranksh aft Assembl y Removal NOTE Befor e disassembling, check the s ide clearanc e of the cr ankshaft . Check it during reas sembly . 1. Remov e the three m ain bearing case bolt s (1). 2. Pull out t he crankshaf t assem bly (2), being caref ul not to dam age the crankc ase bearings ...

  • Carrier V2203-DI (26--00128) - page 43

    2- - 1 7 62- - 1 1362 2.2. 7 Cranksh aft (Con tin ued) 7 8 8 2.2. 7.d Mai n Bearing Case Assembl y 1. Rem ove the two m ain bearing case bolts ( 7), and re- move t he main bearing case as sembly being caref ul with t he thrust bearing and cr ankshaft bearing. 2. Remove the rem aining main bearing cases as above. Wh en Reassembli ng Clean the oil pa ...

  • Carrier V2203-DI (26--00128) - page 44

    2- - 1 8 62- - 1 1362 2.3 SER VICING 2.3. 1 Cyli nder Head And Valves 1. Red Dy e 2. Deter g ent 3. White Dev eloper 2.3. 1.a Cyli nder Head Su rface Fl atness 1. Clean t he cylinder head surf ace. 2. Pl ace a straight edge on the cylinder head surf ace, in six loc ations as depict ed in the drawing. 3. Meas ure any c learance between the s traight ...

  • Carrier V2203-DI (26--00128) - page 45

    2- - 1 9 62- - 1 1362 2.3. 1 Cyli nder Head And Valves (Cont inu ed) 1. Cylinder H ead Surface (A) Re cess ( B ) Protr usion 2.3. 1.c V alve Recessi ng 1. Clean t he cylinder head surface ( 1), valve fac e and valve seat . 2. I nsert t he valve into t he head, making cert ain that the valve is fully s eated. 3. Meas ure the valve r ecessing wit h a ...

  • Carrier V2203-DI (26--00128) - page 46

    2- - 2 0 62- - 1 1362 2.3. 1 Cyli nder Head And Valves (Cont inu ed) (A) When Remov ing (B) When Installing 1. Corre ct 2. I nco rre ct 3. I nco rre ct 2.3. 1.e Repl acing V alve G uid e (A) (W hen remo ving ) 1. Pres s out the used v alve guide using a valve guide re- placing tool. (B) (W hen i nstall ing ) 1. Clean a new valv e guide and valve gu ...

  • Carrier V2203-DI (26--00128) - page 47

    2- - 2 1 62- - 1 1362 2.3. 1 Cyli nder Head And Valves (Cont inu ed) ab (1) (2) a. 0.26 rad.( 15 ° )o r 0.52 rad.( 30 ° ) b. 0.79 rad.( 45 ° )o r 1.0 rad.( 60 ° ) c. 0.52 rad.( 30 ° )o r 0.26 rad.( 15 ° ) A . C heck Contac t B . C orrect S eat Width C Chec k Contact 1 . V alve S eat Width 2. Identic al Dimensions 2.3. 1.g Correct ing V al ve ...

  • Carrier V2203-DI (26--00128) - page 48

    2- - 2 2 62- - 1 1362 2.3. 1 Cyli nder Head And Valves (Cont inu ed) 2.3 .1.i Fre e Length and Tilt of V alve S pring 1. Measur e the free lengt h A of the valv e spring wit h ver- nier caliper s. If the m easurement is less than t he al- lowable limit, replac e the spring. 2. Put t he valv e spring on a surf ace plate, place a square on t he side ...

  • Carrier V2203-DI (26--00128) - page 49

    2- - 2 3 62- - 1 1362 2.3. 1 Cyli nder Head And Valves (Cont inu ed) 2.3. 1.m Oil Cl earance Between T app et and T app et Guide Bor e 1. Meas ure the tappet O .D. wit h a micromet er . 2. Meas ure t he I. D. of t he t appet guide bor e with a cylin- der gauge and calc ulate the clear ance. 3. I f the meas urement exc eeds the allowable limit, or t ...

  • Carrier V2203-DI (26--00128) - page 50

    2- - 2 4 62- - 1 1362 2.3. 2 Timi ng Gears, Camshaf t and F uel Camshaf t (Cont inu ed) 2.3. 2.c Camshaf t Sid e Clearance 1. Set a dial indicat or with it s tip on the c amshaft . 2. Move the c amshaft gear f ront to r ear to meas ure t he side clear ance. 3. I f the meas urement exc eeds the allowable limit, re- place t he camshaft st opper . Cam ...

  • Carrier V2203-DI (26--00128) - page 51

    2- - 2 5 62- - 1 1362 2.3. 2 Timi ng Gears, Camshaf t and F uel Camshaf t (Cont inu ed) 2.3. 2.f Camshaf t Alig nment 1. Support the cam shaft wit h V blocks on a surf ace plate at bot h end journals. 2. Set a dial indic ator with it s tip on the interm ediate jour- nal. 3. Rot ate the cam shaft and measure f or run - - out . 4. I f the meas uremen ...

  • Carrier V2203-DI (26--00128) - page 52

    2- - 2 6 62- - 1 1362 2.3. 3 Pi ston and Co nnect ing Ro d 2 .3.3.a P iston Pin Bore I.D . 1. Measur e the pist on pin bore I. D. in bot h t he horizontal and vert ical direct ions with a cylinder gauge. 2. I f the meas urement exc eeds the allowable limit, re- place the pis ton. Piston Pin Bore I.D. Factory Spec ification 25.000 to 25.013 mm 0.984 ...

  • Carrier V2203-DI (26--00128) - page 53

    2- - 2 7 62- - 1 1362 2.3 .3 Pist on and Conne ct ing Rod (C ontinued) 2.3. 3.d Pi ston Rin g Gap 1. Inser t t he pist on ring int o the lower part of t he cy linder (t he least worn sec tion). Us e the pis ton to squar e the ring in t he cylinder . 2. Meas ure the ring gap wit h a feeler gauge. 3. I f the gap exceeds t he allowable limit , replace ...

  • Carrier V2203-DI (26--00128) - page 54

    2- - 2 8 62- - 1 1362 2.3. 4 Crankshaf t A B 2.3. 4.a Cranksh aft En d Clearan ce 1. Push on the end of t he crank shaft t o seat it towar d the fly wheel end of the engine block . 2. Att ach, t hen zero a dial indicator on the for ward end of the cr an ksha ft. 3. Meas ure the end play by pulling t he cr ankshaft for - ward. 4. I f the measur emen ...

  • Carrier V2203-DI (26--00128) - page 55

    2- - 2 9 62- - 1 1362 2.3. 4 Cranksh aft (Con tin ued) 2.3. 4.c Crankpi n to Co nnect ing Ro d Beari ng Clear - ance 1. Clean t he crankpin and the c onnecting rod bear ing. 2. Put a st rip of plastigage on the cent er of t he crankpin in each direc tion as shown in t he figure. 3. I nstall the connect ing rod cap and tight en the bolt s to the spe ...

  • Carrier V2203-DI (26--00128) - page 56

    2- - 3 0 62- - 1 1362 2.3. 4 Cranksh aft (Con tin ued) 1. Seam 2. Crank shaft Bear in g #1 3. Cylinder B lock A Dimens ion 2.3. 4.d Cran kshaft Jou rnal to Cran kshaft Bearin g #1 Clearan ce 1. Meas ure the O. D. of t he crankshaf t journal with an outs ide micromet er . 2. M easure the I .D. of cranks haft bearing #1 wit h an in- side mic rometer ...

  • Carrier V2203-DI (26--00128) - page 57

    2- - 3 1 62- - 1 1362 2.3. 4 Cranksh aft (Con tin ued) 2.3. 4.f Cranksh aft Jou rnal to Cran kshaft Beari ng #2 Clearan ce 1. Put a st rip of plast igage on t he center of t he c rank- shaft j ournal. 2. I nstall the bear ing case and tight en the bolts to spe- cificatio n. 3. Remov e the bearing case again. 4. Measur e the amount of t he f latteni ...

  • Carrier V2203-DI (26--00128) - page 58

    2- - 3 2 62- - 1 1362 2.3. 4 Cranksh aft (Con tin ued) 1. Stopper 2. Sleeve G uide 3. Crank shaft Sleev e 4. Auxiliar y Sock et For Pushing 5. Crank shaft 2.3. 4.g Repl acin g Crankshaf t Sleeve 1. Remov e the cranks haft s leeve (3) using a special - - use puller s et. 2. Set the s leeve guide (2) t o the cranks haft (5) . 3. Set t he stopper ( 1) ...

  • Carrier V2203-DI (26--00128) - page 59

    2- - 3 3 62- - 1 1362 2.3. 5 Cylin der a. To p b. Middle c. Bottom (skirt) a. Right - - angled t o Piston Pin b. Pis ton Pin Direc tion 1. Cylinder I .D. (before c orrec tion) 2. Ov ersiz e Cylinder I .D. 2.3. 5.a Cylin der Wear 1. Meas ure the I. D. of t he cylinder at t he six positions (see figure with a cy linder gauge to find t he maxim um and ...

  • Carrier V2203-DI (26--00128) - page 60

    3- - 1 62- - 1 1362 SECTI ON 3 LUBRICA TI NG SYSTEM 3.1 CHECKI NG AND ADJUSTI NG 3.1. 1 En gin e Oil Pressure 1. Remov e the engine oil pressur e switch, and inst all an oil press ure gauge. 2. Star t the engine. Aft er war ming up, read t he oil pres- sure at idling and at r ated speeds. 3. I f t he oil pr essure is less t han the allowable limit ...

  • Carrier V2203-DI (26--00128) - page 61

    3- - 2 62- - 1 1362 3.2 SER VICING 3.2 .1 Rotor Lobe C lea ra nce 1. Measur e the clearanc e between lobes of t he inner ro- tor and the out er rotor wit h a feeler gauge. 2. Meas ure the clear ance between the out er rotor and the pum p body with a feeler gauge. 3. I f the clearance exceeds t he fac tory spec ifications , replace t he oil pump rot ...

  • Carrier V2203-DI (26--00128) - page 62

    4- - 1 62- - 1 1362 SECTI ON 4 COOL ING SYSTEM 4.1 CHECKI NG AND ADJUSTI NG W ARNI NG Be war e of mov ing V - - belt and belt driv en com ponents 4.1. 1 Not ched V - - Bel t Service NOT E A fray ed, cracked or worn V - - belt must be re- placed. Af ter inst alling a new belt , it is advis able to chec k the adjust ment af ter running t he unit for ...

  • Carrier V2203-DI (26--00128) - page 63

    4- - 2 62- - 1 1362 FULL LOW 2. I f t he coolant level is too low , check the reason f or t he lost coolant . a. I f coolant loss is due to evaporation, add only clean soft w ate r . b. I f coolant los s is due to a leak, repair the leak , t hen add a coolant m ixture of the same t ype and spec ifi- cation t h at is in the system. If the coo lant b ...

  • Carrier V2203-DI (26--00128) - page 64

    4- - 3 62- - 1 1362 4.2 SER VICING 4.2. 1 Th ermostat Assemb ly 1. Thermos tat Cover B olt 2. Thermos tat Cover 3. Thermos tat Cover G ask et 4. Thermos tat Ass embly 5. Thermos tat Housing 1. Remove t he thermost at cover m ounting bolts (1) , and remove the the rmostat cover (2). 2. Remo ve the thermostat assembl y (4). (W hen Reassembl ing ) App ...

  • Carrier V2203-DI (26--00128) - page 65

    62- - 1 1362 5- - 1 SECTI ON 5 FU EL SYSTEM 5.1 CHECKI NG AND ADJUSTI NG 5.1. 1 In jecti on Timin g 1. Remov e the fuel speed s olenoid. 2. Remov e the injection pipes and nozzle. 3. M ove the speed cont rol lever t o the maxim um speed position. NOT E T urn t he flywheel with a s crewdriver. 4. Turn the fly wheel countercl ockwise (f acing the fly ...

  • Carrier V2203-DI (26--00128) - page 66

    62- - 1 1362 5- - 2 5.1 CHECKI NG AND ADJUSTI NG 1. Inj ect io n Pu mp P ressu re Te s t e r 2. Inj e ctio n No zzle 3. Protec tive Cov er 5.1. 3 Pu mp Pressure T est 1. Remov e the engine fuel speed s olenoid. 2. Remov e the injection pipes and nozzle. 3. Connect a press ure test er to the f uel inject ion pump. 4. Connect t he inject ion nozzle ( ...

  • Carrier V2203-DI (26--00128) - page 67

    62- - 1 1362 5- - 3 5.2 INJ ECTION N OZZLE W ARNI NG Che ck the inje ction nozzle only a fte r confir ming that nobody is ne ar the s pra y . If the s pray from t he nozzle c ontac ts the hum an body , cells m ay be de str oye d and blood poisoning ma y re sult. (a) GOOD (b) BAD 5.2. 1 Noz zle In jecti on P ressure 1. Set the injec tion nozzle in a ...

  • Carrier V2203-DI (26--00128) - page 68

    6- - 1 62- - 1 1362 SECTI ON 6 ELECT RICAL SYSTEM 6.1 ST ARTER TEST 1. C T erminal 2. Posit ive T erminal 3. Negativ e T erminal 1. S T erminal 2. Posit ive T erminal 3. Negativ e T erminal 6.1. 1 Mo tor T est W ARNI NG Secure th e start er to preven t it f rom movi ng when powe r is applied t o it. 1. Disc onnect the c able from t he negative ter ...

  • Carrier V2203-DI (26--00128) - page 69

    6- - 2 62- - 1 1362 6.2 F UEL SPEED SOLENOID 6.2. 1 So leno id T est W ARNI NG Th e sol enoi d can beco me very warm to th e touch whe n ene rgize d for any length in time. 1. Disc onnect t he plug from t he solenoid connec tor (2) . 2. Remov e the solenoid (1) f rom t he engine. 3. Supply power ( 12VDC) to t he solenoid thr u term inals (3) and (4 ...

  • Carrier V2203-DI (26--00128) - page 70

    6- - 3 62- - 1 1362 6.3 INT AKE AI R HEA T ER 6.3. 1 In take Air Heater T est 1. Disc onnect the lead f rom t he heater ter minal (1). 2. Meas ure the resis tance bet ween the heater positiv e ter minal (1) and the heat er body (2) . 3. I f the resist ance is infinity or s ignificantly diff erent than t he specific ation, replac e the heater . Inta ...

  • Carrier V2203-DI (26--00128) - page 71

    INDEX Index - - 1 62- - 1 1362 B Batte ry , iv bearing case, 2 - - 15, 2 - - 17 C cams haft, 2 - - 10, 2 - - 24, 2- - 25 compre ssion pressu re, 2 - - 1 connect ing rod, 2 - - 14, 2 - - 27 coolant, i v , 2 - - 2 coolant level, 1 - - 13, 4 - - 1 cool ing system, 4 - - 1 cranksh aft, 2 - - 28 crank shaft oil slinger , 2- - 10 cylinder, 2- - 33 cylind ...

  • Carrier V2203-DI (26--00128) - page 72

    INDEX Index - - 2 62- - 1 1362 S Safet y Precaut ions, iv specif ications, 1 - - 2 speed contr ol plat e, 2- - 7, 2 - - 8 st arter mot or , 6 - - 1 T tappet s, 2- - 5, 2 - - 23 ther mostat , 4- - 2 tim ing gear , 2- - 23 T orque Spec ification, 1 - - 4 V V - - belt , 1- - 14 valve clear ance, 1 - - 15 valve guide, 2 - - 20 valve seat , 2 - - 20 val ...

  • Carrier V2203-DI (26--00128) - page 73

    © 2008 Carrier Corporatio n D Printed in U. S. A. 0508 Carrier Transic old Div ision, Carrier Corporat ion Truck/ T railer P roducts Group P . O. Box 4805 Sy racuse, N. Y . 13221 U.S .A. www . carrier . transic old.c om North America Carrier Transic old 700 Oly mpic Driv e At hens, GA 30601 USA T el: 1 - - 706 - - 357 - -7223 Fax : 1 - - 706 - - 3 ...

Manufacturer Carrier Category Automobile Parts

Documents that we receive from a manufacturer of a Carrier V2203-DI (26--00128) can be divided into several groups. They are, among others:
- Carrier technical drawings
- V2203-DI (26--00128) manuals
- Carrier product data sheets
- information booklets
- or energy labels Carrier V2203-DI (26--00128)
All of them are important, but the most important information from the point of view of use of the device are in the user manual Carrier V2203-DI (26--00128).

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Carrier V2203-DI (26--00128), service manual, brief instructions and user manuals Carrier V2203-DI (26--00128). Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Carrier V2203-DI (26--00128).

Similar manuals

A complete manual for the device Carrier V2203-DI (26--00128), how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Carrier V2203-DI (26--00128) by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Carrier V2203-DI (26--00128).

A complete Carrier manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Carrier V2203-DI (26--00128) - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Carrier V2203-DI (26--00128), FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Carrier V2203-DI (26--00128), that we can find in the current document
3. Tips how to use the basic functions of the device Carrier V2203-DI (26--00128) - which should help us in our first steps of using Carrier V2203-DI (26--00128)
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Carrier V2203-DI (26--00128)
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Carrier V2203-DI (26--00128) in a specific country, if it was not possible to solve the problem on our own.

Do you have a question concerning Carrier V2203-DI (26--00128)?

Use the form below

If you did not solve your problem by using a manual Carrier V2203-DI (26--00128), ask a question using the form below. If a user had a similar problem with Carrier V2203-DI (26--00128) it is likely that he will want to share the way to solve it.

Copy the text from the picture

Captcha
New picture

Comments (0)