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Manual Frymaster 8196692

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  • Frymaster 8196692 - page 1

    Frymaster, a member of the Co mmercial Food Equipm ent Serv ice Association, recommends using CFESA Certified Tec hnicians. 24-Hour Service Hotline 1-800-551-8633 NOV 2010 *8196692* Pasta Magic Gas Cooker Models GPC, GPCB, GPCR and GPCRB Service and Parts Manual ...

  • Frymaster 8196692 - page 2

    DANGER IMPROPER INSTALLATION, A DJ USTMENT, ALTERATION, SERVICE, OR MAINTENA NCE CAN CAUSE PROPERTY DAMAGE, I NJURY, OR DEATH. READ TH E INSTALLATION, OPERATING, AND SERVICE INSTRUCTION S THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPM ENT. DANGER FOR YOUR SAFETY, DO NOT ST ORE OR USE GASOLINE OR OT HER FLAMMABLE LIQUIDS OR VAPORS IN THE VICI ...

  • Frymaster 8196692 - page 3

    i GAS COOKERS GPC, GPCB, GPCR and GPCRB SERVICE & PARTS MANUAL TABLE OF CONTENTS CHAPTER 1: Service Procedures 1.1 Functional Description .................................................................................................... ... 1-1 1.2 Accessing Equipment for Servicing ............................................................. ...

  • Frymaster 8196692 - page 4

    1-1 GAS COOKERS GPC, GPCB, GPCR AND GPCRB SERVICE AND PARTS CHAPTER 1: SERVICE PROCEDURES 1.1 Functional Description The GPC, GPCB, GPCR and GPCRB Gas Cookers a ll have a 12.7-gallon (48.1-liter) stainless steel cookpot. The water in the cookpot is heated by a high-efficiency infrared heating system that requires approximately 43% less energy than ...

  • Frymaster 8196692 - page 5

    1-2 SMS III Controller The GPC, GPCB, GPCR and GPCRB controllers do not have a ten-time warm up cycle as previous models did, but instead use a Fenwal ignition m odule (807-4943). The m odule will try to light for four seconds. If unsuccessful, th e blower will remain on for 15 seconds and try again. Once the burner is lit and the flame is proved, ...

  • Frymaster 8196692 - page 6

    1-3 the basket lift arms down, a cam a ttached to the lef t motor eventually loses contact with a roller- activated microswitch and power to the motors are cu t. W hen the controller times out, logic circuits reverse the switch positions so that the motor circu it is again com pleted and the motors are restarted, raising the basket from the cookpot ...

  • Frymaster 8196692 - page 7

    1-4 1.2 Accessing Equipment for Servicing DANGER Moving this equipment while it is fille d with hot w ater may cause spilling or splattering of the hot water. Alw ays drain the cookpot before attempting to relocate this equipment for servicing. 1. Disconnect the unit from the electrical power supply, the gas supply and the water supply. 2. Disconne ...

  • Frymaster 8196692 - page 8

    1-5 1.3.3 Replacing a Water-Level Sens or or the Temperature Probe 1. Drain the cookpot and disconnect the cooke r from the electrical power supply. 2. Remove the screws in the upper edge of the c ontrol panel and swing the panel down. Disconnect the 15-pin connector, trouble light wires, and ground wire, and lift the panel out of the slots in the ...

  • Frymaster 8196692 - page 9

    1-6 2. Disconnect the solenoid leads at the push-on c onnectors. Disconnect solenoid and regulator subassembly at the compression fittings on th e water lines running to and from these components. Remove the two screws in the m ounting bracket and remove the solenoid and regulator subassembly from the unit. ( NOTE : If the cooker is not equipped wi ...

  • Frymaster 8196692 - page 10

    1-7 Remov e the six scre ws in the fau c et m ount i ng pl ate. Disc onnec t water line at this compre ssion fitti ng. Remov e this nu t to sepa rate the faucet from t he mounting plate. Loos en th is nut to separ ate th e faucet f rom the w ate r inle t manifold . 5. Separate the faucet from the water inlet m anifo ld and mounting plate as shown i ...

  • Frymaster 8196692 - page 11

    1-8 5. Remove the four bolts securing the motor m ount to the frame, then rem ove the “motor and mount assembly” from the unit. NOTE: It is possible to replace a motor or the m icroswitch without removing the “motor and m ount assembly”, but it is much m ore difficult. 6. Dismount the motor or m icroswitch as shown below and install the rep ...

  • Frymaster 8196692 - page 12

    1-9 Burners Blo w er and plenum remov ed 3. Reconnect the cooker to the gas supply and check all connections for leaks using a solution of soapy water. DANGER DO NOT use matches, candles, or othe r ignition methods to check for leaks. 4. When satisfied that there are no leaks, reconnect the unit to the electrical supply, and reconnect any restraint ...

  • Frymaster 8196692 - page 13

    1-10 Remove t hese f our scre ws. Remove s crews alon g the to p edge of control panel and di s mo unt the p an el. Remove the se scre ws (on bo th sides ) and rem ove backsplash and topcap . Remove th ese screw s to rele ase the pot s from the s tandoff brack ets. Remove t he top connec t i ng st rip . 8. If removing the cookpot, disconnect the en ...

  • Frymaster 8196692 - page 14

    1-11 1.4 Troubleshooting Problems with this equipment m aybe grouped into five broad categories: 1. Failure or malfunction of a Power-Supply System com ponent. 2. Failure or malfunction of the Controller. 3. Failure or malfunction of an Autofill/Autoskim System component. 4. Failure or malfunction of a Water Heating System component. 5. Failure or ...

  • Frymaster 8196692 - page 15

    1-12 used, add ⅛ -cup of baking soda to the water each time the cookpot is em ptied and refilled. NOTE: Do not use deliming solution to clean these units. Use of deliming solution will damage all stainless steel parts.) On units equipped with the Autoskim feature, a logi c circuit in the controller autom atically opens the solenoid valve for thre ...

  • Frymaster 8196692 - page 16

    1-13 1.4.5 How the Basket Lift System Works When the start switch is pressed to start the cooking cycle, logic circuits in the controller activate the basket lift motors, lowering the basket into the c ookpot. As the mo tors drive the basket lift arms down, a cam attached to the left mo tor (when viewed from the rear) eventually loses contact with ...

  • Frymaster 8196692 - page 17

    1-14 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Continued from previous page. C. Failed solenoid, failed computer, or broken/loose wiring. Test 1 : Check sensor-lead connections on outside of cookpot and at pin 9 of 15-pin connector and continuity of wire 71C. Test 2 : Check for AC voltage at Pin 6 of 15-pin connector. Test 3 : Check for at least 22 ...

  • Frymaster 8196692 - page 18

    1-15 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION B. Failed controller. B. Replace controller. Burner will not light; trouble light is on, blower is running continuously. A. Failed blower centrifugal switch. Test : Check for 24VAC at bottom 24VAC terminal of ignition module (wire 7C). A. If voltage is not present, replace blower. B. Failed ignition mo ...

  • Frymaster 8196692 - page 19

    1-16 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Water boils in simm er mode. A. Failed/shorted temperature probe. Test : Check for shorted probe circuit. Probe resistance should be approximately 552 Ohms @ 60°F (16°C), 655 Ohms @ 100°F (38°C), and 1000 Ohms @ 212°F (100°C). See probe resistance chart on page 1-17 for other temperatures. A. If ...

  • Frymaster 8196692 - page 20

    1-17 1.4.7 Probe Resistance Chart and Wiring Diagrams RESISTANCE CHART FOR USE WITH 806-4764 PROBE F OHMS C F OHMS C F OHMS C F OHMS C 32 486.0 0.0 83 610.0 28.3 134 751.0 56.7 185 909.1 85.0 33 488.3 0.6 84 612.6 28.9 135 754.0 57.2 186 912.4 85.7 34 490.5 1.1 85 615.2 29.4 136 756.9 57.8 187 915.6 86.1 35 492.8 1.7 86 617.8 30.0 137 759.9 58.3 18 ...

  • Frymaster 8196692 - page 21

    1-18 WIRING DIAGRAMS GPC, GPCB, GPCR and GPCRB ...

  • Frymaster 8196692 - page 22

    1-19 GPC, GPCB, GPCR and GPCRB (Noodles) ...

  • Frymaster 8196692 - page 23

    1-20 GPC, GPCB, GPCR and GPCRB (CE) ...

  • Frymaster 8196692 - page 24

    PASTA MAGIC GAS COOKERS GPC, GPCB, GPCR AND GPCRB SERVICE AND PARTS CHAPTER 2: PARTS LIST 2-1 2.1 Accessories 5 3 4 8 2 7 6 1 ITEM PART # COMPONENT 1 803-0018 Cup, Single Pasta Portion (Beige) 2 810-2229 Hanger, Wire-Form Basket 3 803-0205 Rack, Support 4 806-5848SP Kit, Hose (Swirl and Straight w/Fittings) 5 809-0985 Thumbscrew, ¼-20 x 1 ⅛ 6 82 ...

  • Frymaster 8196692 - page 25

    2-2 2.2 Basket Lift Components 11 DETA IL A 23 16 20 39 31 29 16 4 35 21 36 27 33 13 41 38 28 37 44 26 2 8 14 42 40 15 18 19 18 30 10 3 19 25 22 17 7 43 1 6 12 5 32 24 9 SEE DETAIL A 34 ...

  • Frymaster 8196692 - page 26

    2-3 2.2 Basket Lift Components cont. ITEM PART # COMPONENT 1 Motor, Basket Lift 807-0107 120 VAC 807-0108 240 VAC 2 807-0124 Bushing, Plastic 3 807-0240 Microswitch, BA-2RV22-D6 4 809-0047 Nut, ¼-20 Hex Head Cap 5 826-1358 Nut, 6-32 Hex Head (Pkg. of 25) 6 809-0050 Nut, 8-32 Hex Head 7 809-0063 Nut, ¾-inch Jam 8 809-0076 Nut, ¼-20 Expansion 9 80 ...

  • Frymaster 8196692 - page 27

    2-4 2.3 Cabinetry 2.3.1 GPC/GPCB ...

  • Frymaster 8196692 - page 28

    2-5 2.3.1 GPC/GPCB cont. ITEM PART # COMPONENT 1 108-1434 Door Assembly, 18.66-i nch x 19.85-inch (does not include handle) 106-4067 Door Pin Assembly 826-1343 Spring, Door Hinge (Pkg. of 10) A 230-4963 Handle, Wireform Door 2 809-0193 Washer, ¼-inch Nylon Flat 3 826-1371 Screw, #8 x ½-inch Drill Point Hex Head Zinc Plated (Pkg. of 25) 4 230-7192 ...

  • Frymaster 8196692 - page 29

    2-6 2.3.2 GPCR/GPCRB Batteries ...

  • Frymaster 8196692 - page 30

    2-7 2.3.2 GPCR/GPCRB Batteries cont. ITEM PART # COMPONENT Cabinet Assemblies 108-2146 Double GPC Cooker/Cooker Stainless ( Use 108-2154 for CR) 108-1831 Double Cooker on left/Rinse on right ( Use 108-1832 for CR) 108-1838 Double Rinse on left/Cooker on right ( Use 108-1839 for CR) 108-1976 Triple Cooker on left/Rinse in middle/Cooker on right (Use ...

  • Frymaster 8196692 - page 31

    2-8 2.4 Combustion System Components ...

  • Frymaster 8196692 - page 32

    2-9 2.4 Combustion System Components cont. ITEM PART # COMPONENT Cookpot Com plete Assemblies (does not include burner (see item 20)) 108-1420SP GPC Natural Gas 108-1422 GPC Propane 108-1655 GPC Natural Gas (Noodle’s) 108-1656 GPC Propane (Noodle’s) 1 108-1419 Support Assembly, Plenum 2 220-6994 Bracket, Retainer Burner 3 220-6995 Bracket, Supp ...

  • Frymaster 8196692 - page 33

    2-10 2.5 Control Box and Related Components ...

  • Frymaster 8196692 - page 34

    2-11 2.5 Control Box and Related Components cont. ITEM PART # COMPONENT Com ponent Assembly Boxes 108-1506 Component Box Assy, 120V Non-BL GPC, GPCR 108-1625 Component Box Assy, 120V BL GPCB, GPCRB 108-1546 Component Box Assy, 230V Non-BL GPC, GPCR 108-1626 Component Box Assy,, 230V BL GPCB, GPCRB 1 106-3338SP Cable, Ignition 36” (used with Item ...

  • Frymaster 8196692 - page 35

    2-12 2.6 Controllers and Control Panel Components ITEM PART # COMPONENT 1 108-1444 Controller, SMS III GPC/GPCB/GPCR/GPCRB 2 807-1704 Lamp, 24VAC Vertical Trouble 3 230-7002 Bezel, GPC 4 230-7297 Bezel, GPC Noodle’s 5 230-7798 Bezel, Double GPC Cooker/Cooker 6 230-7400 Bezel, Double Cooker on left/Rinse on right 7 230-7401 Bezel, Double Rinse on ...

  • Frymaster 8196692 - page 36

    2-13 2.7 Cookpot, Rinse Tank, and Associated Components 2.7.1 Cookpot and Rinse Tank Component s (Other than Cookpot Insulation) 5 6 3 2 17 8 12 9 12 10 11 13 12 1 4 7 12 14 15 16 ITEM PART # COMPONENT 1 823-7590 Cookpot, GPC 823-7629 Cookpot, GPC (Noodle’s) 2 806-5497SP Flue Assembly, GPC, GPCRB, GPCR, AND GPCRB 3 823-1994SP Tank, GPCR, GPCRB Ri ...

  • Frymaster 8196692 - page 37

    2-14 2.7.2 Cookpot Insulation 4 5 1 2 9 10 11 12 3 8 7 6 NOTE: Cookpot show n for reference only. Refer to Page 2-1 3 for cookpot components. Refer to P a ge 2-8 f or ig ni t or com p on en ts . ITEM PART # COMPONENT 1 900-4563 Retainer, Cookpot Front Insulation (19.7-inches x 7.5-inches) 2 816-0152 Insulation, Cookpot Front (19.5-inches x 7.5-inch ...

  • Frymaster 8196692 - page 38

    2-15 2.8 Drain Components ...

  • Frymaster 8196692 - page 39

    2-16 2.8 Drain Components cont. ITEM PART # COMPONENT 1 823-7996 Handle, Drain Valve GPC 2 814-0047 Sleeve, Handle Valve Red 3 810-1825 Valve, 1¼-inch x 1¼-inch SS Drain 4 813-0070 Elbow, 1¼-inch NPT BM 90° 5 813-0138 Nipple, 1-inch NPT Close BM 6 813-0202 Elbow, 1-inch NPT BM 90° 7 813-0391 Nipple, 1¼-inch x Close NPT BM 8 813-0394 Tee, 1¼- ...

  • Frymaster 8196692 - page 40

    2-17 2.9 Gas Supply Sy stem Components ...

  • Frymaster 8196692 - page 41

    2-18 2.9 Gas Components cont. ITEM PART # COMPONENT 1 810-0691 Tube, Vent 2 Valve, Honeywell Gas (Non-CE) 826-1122 Natural 826-1123 Propane Gas 3 810-1353 Flexline, ⅜ -inch x 9 inch SS 4 810-1355 Flexline, ⅜ -inch x 15 inch SS 5 811-0800 Tube, 12.50-inch Enrichment (See NOTE 1 .) 6 811-1197 Tube, 18-inch Enrichment (See NOTE 1 .) 7 813-0004 Elb ...

  • Frymaster 8196692 - page 42

    2-19 2.10 Water Supply System Components Item 6 (nipple) is threaded into item 1 (solenoid). Item 3 (nut) is threaded onto item 6 to secure item 14 (mou nt) to item 1. 1 6 2 3 14 Detail A 4 15 13 7 5 11 7 9 12 10 8 See Detail A. Autofill Piping Assembly with Faucet 4 15 5 11 7 1 16 17 Autofill Piping Assembly with out Faucet Manual Fill Piping Asse ...

  • Frymaster 8196692 - page 43

    2-20 ITEM PART # COMPONENT 1 806-5565 Valve Assembly, Solenoid 2 826-1374 Screw, #10 x ½-inch Hex Head (Pkg. of 25) 3 809-0454 Nut, ½-inch Conduit 4 810-0907 Elbow, ⅜ -inch NPT Compression 5 810-1208 Valve, Pressure Regulator 6 813-0022 Nipple, ½-inch NPT x Close BM 7 813-0302 Elbow, ¼-inch NPT x ⅜ -inch Tube Compression 8 813-0412 Faucet, ...

  • Frymaster 8196692 - page 44

    Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-219-7140 (Tech Support) 1 -318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 Price: $8.00 819-6692 NOV 2010 ...

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