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Manual Cornelius 000 PLUS

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  • Cornelius 000 PLUS - page 1

    AUR O RA R 10 , 000 P L U S C OO L I N G UN I T I n s t a ll a t i on M a nu a l P R I N T E D I N U . S . A IMI CORNELIUS INC; 1989 - -93 Ó P a r t N o . 300614000 N o v e m be r 8 , 1989 R e v i s ed : A p r il 12 , 1993 T H I S D O CU M E N T C O N T A I N S I M P O R T A N T I N F O R M A T I O N T h i s M anua l m u s t be r ead and unde r s ...

  • Cornelius 000 PLUS - page 2

    i 300614000 T AB L E O F C O N T E N T S P a g e G E N E RA L I N F O R M A T I O N 1 .................................................. G E N E R A L D ES CR I P T I O N 1 .............................................. C OO L I N G UN I T D ES CR I P T I O N 1 ......................................... SYS T E M T H E O R Y O F O PE R A T I O N 3 . ...

  • Cornelius 000 PLUS - page 3

    ii 300614000 T AB L E O F C O N T E N T S ( c on t ’ d ) P a g e A D J U S T I N G C O 2 R E G U L A T O R S 14 ................................... A D J U S T I N G D I SPE N S I N G V A L VES W A T E R F L O W R A T E 14 ............. A D J U S T I N G W A T E R - T O - SY RU P ‘‘ R A T I O ’ ’ O F D I SPE N SE D P R O DUC T 14 . A D J ...

  • Cornelius 000 PLUS - page 4

    iii 300614000 T AB L E O F C O N T E N T S ( c on t ’ d ) P a g e C OO L I N G UN I T C O 2 I N L E T L I N E C O 2 G AS CH E C K V A L VE 27 ........... T R O UB L ES H OO T I N G 30 ...................................................... W A T E R - T O - SY RU P ‘‘ R A T I O ’ ’ O F D I SPE N SE D DR I N K T OO L O W O R T OO H I G H . ...

  • Cornelius 000 PLUS - page 5

    1 300614000 G E N E RA L I N F O R M A T I O N I M P O R T AN T : T o t h e u se r o f t h i s m a nu a l - Th i s m a nu a l i sa gu i d e f o r i n s t a lli ng , op e r a t i ng , a nd m a i n t a i n i ng t h i s e qu i p m e n t . R e f e r t o T a b l e o f C on t e n t s f o r p a g e l o ca t i on o f d e t a il e d i n f o r m a t i on p e ...

  • Cornelius 000 PLUS - page 6

    2 300614000 T a b l e 1 . D es i gn D a t a C OO L I N G UN I T DA T A M ode l N o . 416654 O v e r a ll D i m en s i on s : H e i gh t 25 - i n c he s W i d t h 36 - 1 / 2 i n c he s D ep t h 24 - 1 / 2 i n c he s N O T E : O ve r a ll d i m e n s i on s i f C oo li ng U n i t i s p l ace d on op t i on a l C oo li ng U n i t S t a nd ( P / N 3093 ...

  • Cornelius 000 PLUS - page 7

    3 300614000 SYS T E M T H E O R Y O F O PE RA T I O N ( s ee F i gu r e 2 ) A C O 2 cy li nde r de li v e r s c a r bon d i o x i de ga s ( C O 2 ) t o p r i m a r y C O 2 r egu l a t o r a ss e m b l y w h i c h de li v e r r egu l a t ed C O 2 ga s t o ad j u s t ab l e s e c onda r y C O 2 r egu l a t o r s . S e c onda r y C O 2 r egu l a t o r ...

  • Cornelius 000 PLUS - page 8

    4 300614000 PLAIN W AT ER SOURCE SHUTOFF V AL VE W AT ER PRESSU RE REGULA T OR W AT ER FIL TER ASS’ Y DIET SYRUP CO 2 REGULA T OR SUGAR SYR UP CO 2 REGULA T OR CARBONAT O R CO 2 REGULA T OR CO 2 MANIFOLD CO 2 GAS CHE CK V AL VE(10) PRIMARY CO 2 REGULA T OR CO 2 CYLINDER SO F T DRINK T ANKS(10) CARBONAT ED W A TER T AN K ASS’ Y T O DISPENSING ST ...

  • Cornelius 000 PLUS - page 9

    5 300614000 I N S T A LL A T I O N T h i s s e c t i on c o v e r s unpa ck i ng and i n s pe c t i on , s e l e c t i ng l o c a t i on , i n s t a lli ng t he C oo li ng U n i t and t he R e m o t e C onden s e r C o il and F an A ss e m b l y p r epa r i ng f o r ope r a t i on , and ope r a t i on . UN P ACK I N G AND I N SPE C T I O N N O T E ...

  • Cornelius 000 PLUS - page 10

    6 300614000 f u s ed a s i nd i c a t ed on t he U n i t na m ep l a t e . T he po w e r c i r c u i t m a y a l s ob e w i r ed t h r ough an equ i v a l en t H A CR t y pe c i r c u i t b r ea k e r r a t he r t hen t he d i sc onne c t s w i t c h . T H E P O W E R C I RCU I T M U S T BE M A D E U P O F C O PPE R C O NDUC T O R S A ND A LL W I R ...

  • Cornelius 000 PLUS - page 11

    7 300614000 C O NNEC T I N G E L EC T R I CA L P O W ER C I RCU I T T O C OO L I N G U n it ( s ee F i gu r e s 5 and 9 ) I M P O R T AN T : B e f o r e 208 / 230 V AC s i ng l e - ph ase 60 H z e l ec t r i ca l po w e r c i r c u i t i s c onn ec t e d t o t h e c oo li ng un i t , se r v i ce po w e r v o l t a g e e n t e r i ng t h e bu il d i ...

  • Cornelius 000 PLUS - page 12

    8 300614000 C O NNEC T I N G E L EC T R I CA L P O W ER C I RCU I T T O RE M O T E C O NDENSER C O I L AND F AN ASS ’ Y ( s ee F i gu r e 5 and 9 ) CAU T I O N : Th e C oo li ng U n i t r e f r i g e r a t i on sys t e m i s c oo l e d b y a R e m o t e C ond e n se r C o il a nd F a n A sse m b l y ( P / N 309602000 ) t h a t i s a u t ho r i z ...

  • Cornelius 000 PLUS - page 13

    9 300614000 2 . C onne c t f l e x i b l e p l a i n w a t e r i n l e t s upp l y li ne ( 1 / 2 - i n c h I. D . m i n . ) , m ee t i ng w a t e r i n l e t s upp l y li ne r equ i r e m en t s o f p r e c ed i ng C A U T I O N no t e , t o C oo li ng U n i t 3 / 8 - i n . f l a r e ( 5 / 8 - 18 ) bu l k head f i tt i ng on ba ck o f U n i t l abe ...

  • Cornelius 000 PLUS - page 14

    10 300614000 18 - - I N . 18 - - I N . 18 - - I N . C OO L I N G UN I T A I R FL O W ( O PE N T O R OO M ) F I G UR E 4 . C OO L I N G UN I T SP AC E R E Q U I R E D P L AC I N G C OO L I N G UN I T I N O PE RA T I N G P O S I T I O N 1 . V e r y c a r e f u ll y , m o v e C oo li ng U n i t ba ck i n t o ope r a t i ng po s i t i on l ea v i ng s ...

  • Cornelius 000 PLUS - page 15

    1 1 300614000 5 . A d j u s t c a r bona t o r s e c onda r y C O 2 r egu l a t o r ( s ee F i gu r e 2 ) t o a no m i na l 90 - p s i . Loo s en C O 2 r egu l a t o r ad j u s t i ng sc r e w l o ck nu t. T u r n ad j u s t i ng sc r e w t o t he r i gh t ( c l o ck w i s e ) un t il r egu l a t o r gage r eg i s t e r s no m i na l 90 - p s i , t ...

  • Cornelius 000 PLUS - page 16

    12 300614000 Lo w - C a l o r i e ( d i e t ) S y r up S o ft D r i n k T an k C O 2 R egu l a t o r . A d j u s t l o w - c a l o r i e ( d i e t ) s o ft d r i n k t an k s e c onda r y C O 2 r egu l a t o r f o r l o w - c a l o r i e d r i n k a t 10 - p s i g f o r sy r up li ne s up t o 30 - f ee t i n l eng t h . S y r up li ne s l onge r t ...

  • Cornelius 000 PLUS - page 17

    13 300614000 O PE RA T O R S I N S T RUC T I O N S T h i s s e c t i on c o v e r s ope r a t i ng c on t r o l s , da il y p r e - ope r a t i on c he ck , ad j u s t m en t s , r ep l en i s h i ng C O 2 and sy r up s upp li e s , c l ean i ng and s an i t i z i ng , C oo li ng U n i t m a i n t enan c e , R e m o t e C onden s e r C o il and F a ...

  • Cornelius 000 PLUS - page 18

    14 300614000 DA I L Y P R E - O PE RA T I O N CH E CK 4 . M a k e s u r e C O 2 cy li nde r r egu l a t o r a ss e m b l y 1800 - p s i gage i nd i c a t o r i s no t i n s haded ( ‘‘ c hange C O 2 cy li nde r ’’ ) po r t i on o f d i a l .I f s o , C O 2 cy li nde r i s a l m o s t e m p t y and m u s t be r ep l a c ed . 5 . S u ff i c i ...

  • Cornelius 000 PLUS - page 19

    15 300614000 SAN I T I Z I N G SYRUP SYS T E M S S y r up sys t e m s s hou l db e s an i t i z ed e v e r y 90 da ys a s i n s t r u c t ed f o ll o w i ng S an i t i z e r M anu f a c t u r e r ’ s r e c o mm enda t i on s . C OO L I N G UN I T M A I N T E NANC E C OO L I N G UN I T A I R I N T AKE AND EXHAUS T F I L T ERS CAU T I O N : A i r f ...

  • Cornelius 000 PLUS - page 20

    16 300614000 R E M O T E C O ND E N SE R C O I L AND F AN A SS ’ Y M A I N T E NANC E ( s ee F i gu r e 5 ) CAU T I O N : R e m o t e C ond e n se r C o il a nd F a n A sse m b l y c onn ec t e d t o t h e C oo li ng U n i t i s e qu i pp e d w i t h a c ond e n se r c o il t h a t m u s t b e c l ea n e d eve r y 30 - d ays . A ll o w i ng c ond ...

  • Cornelius 000 PLUS - page 21

    17 300614000 SE R V I C E AND M A I N T E NANC E T he R e m o t e R oo ft op C onden s e r C o il and F an A ss e m b l y C onden s e r C o il m u s t be c l eaned e v e r y 30 da ys . C i r c u l a t i ng a i r , r equ i r ed t o c oo l t he c o il , i s d r a w n i n a t bo tt o m and i s e x hau s t ed ou t t h r ough t op o f U n i t. C l ean t ...

  • Cornelius 000 PLUS - page 22

    18 300614000 R E M O T E C O ND E N SE R C O I L AND F AN A SSE M B L Y M A I N T E NANC E CAU T I O N : R e m o t e C ond e n se r C o il a nd F a n A sse m b l y c onn ec t e d t o t h i s C oo li ng U n i t i s e qu i pp e d w i t h a c ond e n se r c o il t h a t m u s t b e c l ea n e d eve r y 30 - d ays . A ll o w i ng c ond e n se r c o il ...

  • Cornelius 000 PLUS - page 23

    19 300614000 N o t e : I f y ou r C oo li ng U n i t i s e qu i pp e d w i t h a w a t e r t a n k w a t e r l eve l f l o a t c on t r o l, c l o se s hu t o ff va l ve i n p l a i n w a t e r i n l e t s upp l y li n e . 3 . M a k e s u r e end o f w a t e r t an k d r a i n ho s e i s r ou t ed t o f l oo r d r a i n , t hen r e m o v e p l ug f ...

  • Cornelius 000 PLUS - page 24

    20 300614000 R E M O T E C O ND E N SE R C O I L AND F AN A SS ’ Y F I G UR E 5 . P AR T S I D E N T I F I CA T I O N ...

  • Cornelius 000 PLUS - page 25

    21 300614000 8 . W i pe ea c h pa r t w i t h c l ean li n t - f r ee c l o t h . I n s pe c t ea c h pa r t, e s pe c i a ll y t he ba ll , f o r bu rr s , n i cks , c o rr o s i on , de t e r i o r a t i on , and o t he r da m age . D i sc a r d ba ll s ea t and an y da m aged o r s u s p i c i ou s pa r t s and r ep l a c e w i t h ne w pa r t s ...

  • Cornelius 000 PLUS - page 26

    22 300614000 S uga r S y r up S o ft D r i n k T an ks C O 2 R egu l a t o r s . A d j u s t s uga r sy r up s o ft d r i n k t an ks s e c onda r y C O 2 r egu l a t o r a t 40 - p s i g f o r sy r up li ne s up t o 10 - f ee t i n l eng t h p l u s one pound f o r ea c h add i t i ona l l eng t h o f 10 - f ee t, p l u s one pound f o r ea c h 2 ...

  • Cornelius 000 PLUS - page 27

    23 300614000 2 . W a s h d r i p t r a y i n p l a c eo n t he U n i t, t hen r i n s e d r i p t r a y w i t h ho t w a t e r a ll o w i ng w a t e r t o d r a i n ou t t h r ough t he d r a i n ho s e . 3 . W a s h c up r e s t, t hen r i n s e t he c up r e s t w i t h c l ean w a t e r . I n s t a ll c up r e s t i n t he d r i p t r a y . 4 . ...

  • Cornelius 000 PLUS - page 28

    24 300614000 7 . R e m o v e de t e r gen t s o l u t i on s ou r c e f r o m t he sy r up sys t e m . S T EP 2 . F L U S H SY RU P SYS T E M S 8 . S y r up T an k S ys t e m s . C onne c t sy r up t an k c on t a i n i ng po t ab l e w a t e r , p r e ss u r i z ed a t 60 t o 80 - p s i , i n t o one o f t he sy r up sys t e m s . B ag - i n - B o ...

  • Cornelius 000 PLUS - page 29

    25 300614000 W ARN I N G : F l u s h sa n i t i z i ng s o l u t i on f r o m t h e sy r up sys t e m sa s i n s t r u c t e d . R es i du a l sa n i t i z i ng s o l u t i on l e ft i n t h e sy r up sys t e m s c ou l d c r ea t ea h ea l t h h a z a r d . 18 . F ill sy r up t an k ( sy r up t an k sys t e m ) o r a f i v e - ga ll on c on t a i ...

  • Cornelius 000 PLUS - page 30

    26 300614000 R EP L E N I S H I N G C O 2 S U PP L Y W ARN I N G : C O 2 d i s p l aces o xy g e n . S t r i c t a tt e n t i on m u s t b e ob se r ve d i n t h e p r eve n t i on o f C O 2 ( ca r bon d i o x i d e ) g as l eaks i n t h e e n t i r e C O 2 a nd s o ft d r i n k sys t e m . I f a C O 2 g as l eak i s s u s p ec t e d , p a r t i c ...

  • Cornelius 000 PLUS - page 31

    27 300614000 3 . C onne c t f u ll t an k o f sy r up i n t o sy r up sys t e m . SY RU P FL A V O R CHAN G E 1 . P e r f o r m s an i t i z i ng p r o c edu r eo n sy r up sys t e m sy r up f l a v o r c hange w ill be m ade on . 2 . C he ck s o ft d r i n k t an k qu i ck d i sc onne c t s f o r s t i cky o r r e s t r i c t ed ope r a t i on . W ...

  • Cornelius 000 PLUS - page 32

    28 300614000 R E M O T E C O ND E N SE R C O I L AND F AN A SS ’ Y R E F R I G E RA T I O N L I N ES C O NN E C T E D B E T W EE N C OO L I N G UN I T AND R E M O T E C O ND E N SE R C O I L AND F AN A SS ’ Y M U S T N O T EX C EE D 50 - - F EE T I N L E N G T H . R E F R I G E RA T I O N L I N ES VE R T I CA L R I SE M U S T N O T EX C EE D 20 ...

  • Cornelius 000 PLUS - page 33

    29 3 0 0 6 1 4 0 0 0 30 - - 0579 - - 000 REVISION C FIGURE 9. WIRI N G DIAGRAM ...

  • Cornelius 000 PLUS - page 34

    30 300614000 W ARN I N G : I f r e p a i r s a r e t o b e m a d e t o a p r odu c t sys t e m , r e m o ve qu i ck d i sc onn ec t s f r o m t h e a pp li ca b l e p r odu c t t a n k , t h e n r e li eve t h e sys t e m p r ess u r e b e f o r e p r o cee d i ng . I f r e p a i r s a r e t o b e m a d e t o t h e C O 2 sys t e m , s t op d i s p ...

  • Cornelius 000 PLUS - page 35

    31 300614000 T r oub l e R e m ed y P r obab l e C au s e A D J U S T M E N T O F D I SPE N S I N G V A L VE SY RU P F L O W R E G U L A T O R D O ES N O T D E CR EASE T O D ES I R E D W A T E R - T O - SY RU P ‘‘ R A T I O ’’ . A . D i r t y o r i nope r a t i v e p i s t on o r cy li nde r i n d i s pen s i ng v a l v e sy r up f l o w r ...

  • Cornelius 000 PLUS - page 36

    32 300614000 T r oub l e R e m ed y P r obab l e C au s e O N L Y C A R B O N A T E D W A T E R D I SPE N SE D ( c on ’ t ) . E . D i s pen s i ng v a l v e sy r up f l o w r egu l a t o r , s o ft d r i n k t an k qu i ck d i sc onne c t, o r sy r up li ne s r e s t r i c t ed . E . S an i t i z e sy r up sys t e m a s i n s t r u c t ed . O N L ...

  • Cornelius 000 PLUS - page 37

    33 300614000 T r oub l e R e m ed y P r obab l e C au s e E RR A T I C C Y C L I N G O F C A R B O N A T O R ( c on ’ t ) . C . L i qu i d l e v e l s en s i ng p r obe w i r ed w r ong . C . C o rr e c t li qu i d l e v e l s en s i ng p r obe w i r i ng . D . D i r t y o r o il y li qu i d l e v e l s en s i ng p r obe . D . C l ean li qu i d l ...

  • Cornelius 000 PLUS - page 38

    34 300614000 T r oub l e R e m ed y P r obab l e C au s e C O M P R ESS O R D O ES N O T O PE R A T E ( c on ’ t ) . J . I nope r ab l e c on t r o l boa r d J . R ep l a c e c on t r o l boa r d . K . I nope r ab l e c on t a c t o r K . R ep l a c e c on t a c t o r . L . N o v o l t age t o c on t r o l boa r d . L . C he ck f o r l oo s e o r ...

  • Cornelius 000 PLUS - page 39

    35 300614000 T r oub l e R e m ed y P r obab l e C au s e C O M P R ESS O R O PE R A T ES C O N T I NU O U S L Y B U T D O ES N O T F O R M S U FF I C I E N T I C E BA N K ( c on ’ t ) . E . I nope r a t i v e c on t r o l boa r d . N o ou t pu t f r o m boa r d t o s o l eno i d s . E . C he ck L E D ’ s on c on t r o l boa r d t o s ee i f t ...

  • Cornelius 000 PLUS - page 40

    300614000 36 W ARRAN T Y I M I C o r n e li u s I n c . w a rr a n t s t h a t a ll e qu i p m e n t a nd p a r t s a r e fr ee fr o m d e f ec t s i n m a t e r i a l a nd w o r k m a n s h i p un - d e r no r m a l u s e a nd s e r v i ce . F o r a c opy o f t h e w a rr a n t y a pp li ca b l e t o you r C o r n e li u s , R e m c o r o r W il s ...

  • Cornelius 000 PLUS - page 41

    3 7 300614000 T H I S P A G E L E FT B L A N K I N T E N T I O N A LL Y ...

  • Cornelius 000 PLUS - page 42

    I M I C O RN E L I U S I NC . C O R P O RA T E H E AD Q UAR T E R S : O n e C o r n e li u s P l ace A nok a , M i nn e s o t a 55303 - 6234 ( 612 ) 421 - 6120 ( 800 ) 238 - 3600 ...

Manufacturer Cornelius Category Refrigerator

Documents that we receive from a manufacturer of a Cornelius 000 PLUS can be divided into several groups. They are, among others:
- Cornelius technical drawings
- 000 PLUS manuals
- Cornelius product data sheets
- information booklets
- or energy labels Cornelius 000 PLUS
All of them are important, but the most important information from the point of view of use of the device are in the user manual Cornelius 000 PLUS.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Cornelius 000 PLUS, service manual, brief instructions and user manuals Cornelius 000 PLUS. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Cornelius 000 PLUS.

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A complete manual for the device Cornelius 000 PLUS, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Cornelius 000 PLUS by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Cornelius 000 PLUS.

A complete Cornelius manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Cornelius 000 PLUS - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Cornelius 000 PLUS, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Cornelius 000 PLUS, that we can find in the current document
3. Tips how to use the basic functions of the device Cornelius 000 PLUS - which should help us in our first steps of using Cornelius 000 PLUS
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Cornelius 000 PLUS
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Cornelius 000 PLUS in a specific country, if it was not possible to solve the problem on our own.

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