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Manual Taylor 028763- M

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  • Taylor 028763- M - page 1

    OPERA T OR’S MANUAL Model 220 Batch F reezer Original Operating Instructions 028763 - M 5/99 (Or igi nal Publicat ion) (Up da ted 8 /2 /14 ) ...

  • Taylor 028763- M - page 2

    Com plete this page for quick r efere nce when ser vice is r equired: T aylor Distri butor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mation found on the da ta label: Model Number: Seri al Number: Electrical S pecs: V oltage Cycle Phase Maximum Fuse Si ze: A Minimum Wi re Ampacity: A E 1999 Carrier Comm ercial Ref rigerat ion, I ...

  • Taylor 028763- M - page 3

    Model 2 20 T able of Conte nts T a ble of Contents Section 1 T o the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Air Cool ed Units 2 .................................................... ...

  • Taylor 028763- M - page 4

    Mode l 22 0 T able of C ontents T able of Contents - Page 2 Se ction 7 I mporta nt: Ope rator Che cklist 22 .............................. During Cl eaning and Sanitizing 22 ......................................... T roubleshooting Bacterial C ount 22 ........................................ Regular Maintenance Checks 22 .......................... ...

  • Taylor 028763- M - page 5

    1 Model 2 20 T o the I nstaller 131 122 Section 1 T o the Installer The f ollowing infor mation has been included in t he manual as saf ety and regulat ory guidelines. F or complet e inst allation inst ruct ions, please see t he Inst allat ion Checklist . Installer Safety In all ar eas of t he world, equipment s hould be installed i n acc ordance w ...

  • Taylor 028763- M - page 6

    2 Model 2 20 T o the I nstaller 120806 Air Cooled Units DO NOT obst ruc t air int ake and disc harge openings: Air cooled units r equire a minimum of 3” ( 76 mm ) of clearanc e around all s ides of the f reezer and 7 - 1/ 2” (191 m m) on t he bott om t o allow f or adequate air flow acros s the c ondenser(s ). Inst all the def lect or provided ...

  • Taylor 028763- M - page 7

    3 Model 2 20 T o the I nstaller 130821 S Stat ionary applianc es which are not equipped with a power cor d and a plug or anot her device to disc onnect t he appliance f rom t he power sourc e must have an all- pole disconnec ting device wit h a cont act gap of at least 3mm installed i n the ext ernal inst allation. S Appliances that are per manent ...

  • Taylor 028763- M - page 8

    4 Model 2 20 T o the O perator 131 122 Sec tion 2 T o the O perator The f reezer you have purchased has been carefully engineered and manuf act ured t o give you dependable operat ion. Y our T aylor freezer, when properly operated and cared f or , will produce a consist ent qualit y product. Like all mec hanical product s, t his machine will requir ...

  • Taylor 028763- M - page 9

    5 Model 2 20 Safety 130821 Se cti on 3 Sa fety We, at T aylor Company , are c oncerned about the safet y of t he operator at all t imes when t hey are coming in cont act with the unit and its part s. T aylor makes every effort to design and manuf actur e built - in saf ety f eatur es to pr otec t bot h operator s and ser vice technic ians. Inst all ...

  • Taylor 028763- M - page 10

    6 Model 2 20 Safety An equipotent ial grounding lug is provided wit h this unit. S ome count ries r equire the gr ounding lug be properly at tached t o the r ear of t he frame by the authoriz ed inst aller . T he inst allation locat ion is m arked by the equipot ent ial bonding symbol ( 5021 of IEC 60417-1) on bot h the r emovable panel and the uni ...

  • Taylor 028763- M - page 11

    7 Mo del 220 Op erato r Parts I den ti ficat io n Section 4 Operator Parts Identif ication ITE M DESCRIPTI ON P ART NO. 1 PAN-DRI P 027503 2 COVER A.- HOPPER-110-220 X24778 3 GASKET-HOPPER COVER 011412 4 PANEL-REAR 031749 5 FUNNEL A.- MIX X35636 6 L O U V E R - S I D EL&R 019566 7 PANEL-UPPER SI DE R. 033125 8 PANEL A.- SIDE *RI GHT* X49481 9 C ...

  • Taylor 028763- M - page 12

    8 Model 2 20 Op erato r Parts I den ti ficat io n Beater Door A ssembly ITE M DESCRIPTI ON P ART NO. 1 ROD A.- DRAW X30079 2 HOLDER A.- BEARING X30078 3 O-RI NG-2- 1/8 OD X .139W- #225 020051 4 PISTON- VALVE 030083 5 PIN- HINGE X04329 6 PIN A. -PIVOT X34737 7 DOOR A.- PARTIAL SPOUT X32938 8 CAP A.- COVER X29667 ITE M DESCRIPTI ON P ART NO. 9 O-RI N ...

  • Taylor 028763- M - page 13

    9 Mo del 220 Op erato r Parts I den ti ficat io n 140717 Accessor ies ITE M DESCRIPTI ON P ART NO. 1 PA I L - 1 0 Q T. 013163 2 LUBRICANT- T A YLOR 047518 3 B R U S H - M I XT A N KB O D Y3X7 023316 4 FUNNEL - PLASTIC DOOR 029670 ITE M DESCRIPTI ON P ART NO. 5 BRUSH- REAR BRG 1 X 2 X 14 013071 6 BRUSH- DRAW V AL VE 1- 1/2 X 3 014753 7 PLUNGER A. X0 ...

  • Taylor 028763- M - page 14

    10 Model 2 20 Importa nt: T o the Oper ator Section 5 Important: T o the Operator Figur e 1 ITE M DESCRIPTI ON 1 Control Swit ch (Swit ch - Rocker ) 2 Dial Light (Light - O range - Round) 3 T emper ature Contr ol (Control - T emp.) Sym bol Defi nitions T o bett er communic ate in the I nter national arena, the words on many of our operator switches ...

  • Taylor 028763- M - page 15

    11 Model 2 20 Operati ng P roced ures Section 6 Operating Procedures The Model 220 f reezer can produc e all f lavors of ic e cream , including t hose wit h fruit s and nut s. The freezer is designed for f illing pints, quart s or gallons t o be placed in a hardening c abinet. T he unit has a 10 quart (9.5 lit er) mix hopper. The M odel 220 will pr ...

  • Taylor 028763- M - page 16

    12 Model 2 20 Op erati ng Pro cedu res Step 2 In stal l th e beat er assembl y . Firs t c heck the sc raper blades for any nic ks or signs of wear. If t he blades are in good conditi on, place the rear scr aper blade into the grooves on the beat er (knif e edge to the out side). The pins on the blades f it under t he pins on the beat er t o prevent ...

  • Taylor 028763- M - page 17

    13 Model 2 20 Operati ng P roced ures Slide the o - ring into the gr oove on the bearing holder , and lubricat e. Figur e 9 Lightly lubricat e the draw r od, and slide t he bearing holder ont o the rod, loc king st em f irst . Figur e 10 Thr ead the valv e piston on t he end of the draw rod until tight . Figur e 1 1 Lightly lubr icat e the inside o ...

  • Taylor 028763- M - page 18

    14 Model 2 20 Op erati ng Pro cedu res T urn t he bear ing holder s o the holes ar e aligned wit h the holes in the valve body . Secure wit h the keeper pin. Figur e 15 Step 4 Insta ll the fre ezer door . Align the hole in the cr oss bar with t he hole in either hinge, and ins ert t he hinge pin. The c ross bar can be as sembled f or either right o ...

  • Taylor 028763- M - page 19

    15 Model 2 20 Operati ng P roced ures 08091 1 Step 7 In stal l th e shel f. Choos e the level desired and align the groov es in the back of the shelf with t he holding collars . Slide t he shelf down over t he holding c ollars of the s ame height on t he left and right sides . Figur e 20 Sani tizing Step 1 Prepar e a pail of approv ed 100 PPM s ani ...

  • Taylor 028763- M - page 20

    16 Mode l 220 Op erati ng Pro ced ures 140717 Figur e 25 Step 5 Place t he cont rol swit ch in the “EJEC T ” position. T his will cause t he sanit izing solut ion in the freezing cylinder t o be agit ated. A llow t o agitat e for five minut es. Figur e 26 Step 6 Place t he cont rol swit ch in the “OFF” posit ion. Wit h an empt y pail beneat ...

  • Taylor 028763- M - page 21

    17 Mode l 220 Operati ng P roced ures 060425 Prim ing Step 1 Place t he funnel in t he mix inlet hole at t he rear of t he hopper . Turn the f unnel to t he right or lef t so t hat the opening in t he f unnel does not align with the opening in the mix inlet hole. Figur e 29 Step 2 Pour 10 quar ts ( 9.5 liter s) of FRESH mix int o t he hopper . T hi ...

  • Taylor 028763- M - page 22

    18 Mode l 220 Op erati ng Pro ced ures 060425 Note: T he f unnel can be ret urned to it s closed position. Another m easure of mix c an be poured into the hopper in readiness f or t he next bat ch while the first batch of m ix is fr eezing. Figur e 33 Step 6 Place t he mix hopper cov er in posit ion. Figur e 34 Step 7 Place t he cont rol swit ch in ...

  • Taylor 028763- M - page 23

    19 Mode l 220 Operati ng P roced ures Ov errun With th e con trol switc h in the “EJECT” posit ion, take a sample of t he product to det ermi ne overr un. I f the overr un is not at the des ired level, leave the cont rol switc h in the “EJEC T ” position t o agitat e t he product and blend more air int o the mixt ure. Cont inue t o tak e sa ...

  • Taylor 028763- M - page 24

    20 Mode l 220 Op erati ng Pro ced ures 140717 Step 3 When t he fr eezing cylinder is empty of product , c lose the eject ion port and place t he contr ol switc h in t he “OFF” position. Note: T he shelf can be adjusted f or large or small container s. Lif t upwards on the front edge of the shelf to disengage f rom t he holding c ollars; then li ...

  • Taylor 028763- M - page 25

    21 Model 2 20 Operati ng P roced ures Disassem bly MAKE SURE T HE CONT ROL S WI TCH IS IN THE “OFF” POS ITION. F ailure t o follow t his instr uct ion may res ult in sev ere pers onal injury f rom hazardous mov ing part s. Step 1 Remove t he cros s bar screw assembly , t he hinges, pins, the c ross bar, the f reezer door, the beat er assem bly ...

  • Taylor 028763- M - page 26

    22 Model 2 20 Importa nt: Oper ator Che cklis t 051 101 Section 7 Important: Operator Checklist Dur ing Cleani ng and Sani tizing Cleaning and saniti zing schedules are gover ned by your S tat e or local regulator y agencies and must be followed acc ordingly . T he following c heck point s should be str essed during t he cleaning and sanitiz ing op ...

  • Taylor 028763- M - page 27

    23 Model 2 20 Impor tant: Ope rator C heck list 080221 Winter Stor age If the place of business is to be closed dur ing t he winter mont hs, it is import ant to prot ect the freezer by following cert ain prec autions, par ticular ly if t he building is subjec t t o freez ing conditions . Disconnec t the f reezer f rom t he main power source t o pre ...

  • Taylor 028763- M - page 28

    24 Model 2 20 T rouble shooting Guide Section 8 T roubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. Unit will not r un in the “AUTO” posit ion. a. Unit is unplugged. a. Plug in wall recept acle. -- b. Circ uit breaker is off . b. T ur n the break er on. -- c. Unit is off on res et. c. P lace cont rol swit ch in the “OFF” p ...

  • Taylor 028763- M - page 29

    25 Model 2 20 T rouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 7. O verrun is t oo low . a. The t emperat ure cont rol is set too cold. a. Adjus t it accordingly . 10 b. Not enough air is blended into t he product . b. Plac e the cont rol swit ch in the “EJEC T” pos ition t o blend in more air. Continue blending unt il the de ...

  • Taylor 028763- M - page 30

    26 Model 2 20 Parts Rep lacemen t Sch edu l e Section 9 Parts Replacement Schedule P ART DESCRIPTION EVER Y 3 MONTHS EVER Y 4 MONTHS EVER Y 6 MONTHS ANNUALL Y QTY . Fr ont Bearing X 1 Scr aper Blades X 3 Drive S haft Seal X 1 Funnel O - Ring X 1 Fr eezer Door O - Ring X 1 Bearing Holder and V alve Pist on O - Ring X 2 Black B rist le Brush, 1” x ...

  • Taylor 028763- M - page 31

    27 Model 2 20 Limite d War ranty on Equipm ent 131 122 Section 10 Limited Warranty on Equipment T A YL OR CO MP ANY LI MIT ED WARRANTY ON F REEZ ERS T aylor Company , a div ision of Car rier Com mercial Ref riger ation, I nc. (“ T aylor” ) is pleas ed to prov ide this lim ited warrant y on new T ay lor-branded f reez er equipment av ailable fro ...

  • Taylor 028763- M - page 32

    28 Model 2 20 Limite d War ranty on Equipm ent 3. Replacement of wear items des ignated as Class “ 000” parts in t he T ay lor Oper ator ’s Manual. 4. Ext ernal hoses, elect rical power s upplies, and mac hine grounding. 5. Part s not supplied or designat ed by T ay lor , or dam ages result ing from t heir use. 6. Return t rips or wait ing ti ...

  • Taylor 028763- M - page 33

    29 Model 2 20 Li mit ed Warran ty on Parts 131 122 Section 1 1 Limited Warranty on Parts T A YL OR CO MP ANY LI MIT ED WARRANTY ON T A YL OR G ENUINE P ARTS T aylor Company , a div ision of Car rier Com mercial Ref riger ation, I nc. (“ T aylor” ) is pleas ed to prov ide this lim ited warrant y on new T ay lor genuine replacem ent c omponents a ...

  • Taylor 028763- M - page 34

    30 Model 2 20 Li mit ed Warran ty on Parts LI MI TED WARRANTY EX CEPT IO NS This limit ed warrant y does not cover: 1. Labor or other cos ts incur red for diagnos ing, repairing, r emoving, ins talling, s hipping, serv icing or handling of defec tive Part s, replac ement Par ts, or new Part s. 2. Normal maint enance, c leaning and lubricat ion as o ...

  • Taylor 028763- M - page 35

    31 Model 2 20 Li mit ed Warran ty on Parts LI MI T A TI ON O F WARRANTY THI S LI MI TE D W ARRANT Y IS EX CLUSI VE AND I S I N LI EU O F AL L O THER WARRANTIE S, CO NDIT IO NS AND/O R REMEDI ES UNDER T HE LA W, INCLUDI NG ANY I MPL IED WARRANTIES O R CONDI TI ONS O F MERCHANT ABIL IT Y O R FI TNE SS F OR A P ARTI CULAR PURP OSE . T HE ORI GI NAL O ...

  • Taylor 028763- M - page 36

    Mod e l 220 030385 07/14 Taylor Company 2014 Carrier Commercial Refrigeration, Inc. c BLACK BLACK WHITE W/BLUE BLUE H P SWITCH WHITE YELLOW BLUE 95 96 DOOR SWITCH BUZZER DIAL LIGHT WHITE WHITE WHITE WHITE ORANGE 1 AUTO RED/BLK RED/BLK TEMP. CONT. A1 A2 A1 A2 COMP. RELAY BEATER RELAY BLACK COND. BLOWER (AIR COOLED ONLY) BEATER MOTOR L1 T1 T1 T2 T2 L ...

  • Taylor 028763- M - page 37

    Mod e l 220 030385-33 07/14 Taylor Company 2014 Carrier Commercial Refrigeration, Inc. c BLACK BLACK WHITE W/BLUE BLUE H P SWITCH WHITE YELLOW BLUE 95 96 DOOR SWITCH BUZZER DIAL LIGHT WHITE WHITE WHITE WHITE ORANGE 1 AUTO RED/BLK RED/BLK TEMP. CONT. A1 A2 A1 A2 COMP. RELAY BEATER RELAY BLACK COND. BLOWER (AIR COOLED ONLY) BEATER MOTOR L1 T1 T1 T3 T ...

  • Taylor 028763- M - page 38

    Mod e l 220 030385-62 07/14 Taylor Company 2014 Carrier Commercial Refrigeration, Inc. c BLACK BLACK WHITE W/BLUE BLUE H P SWITCH WHITE YELLOW BLUE 95 96 DOOR SWITCH BUZZER DIAL LIGHT WHITE WHITE WHITE WHITE ORANGE 1 AUTO RED/BLK RED/BLK TEMP. CONT. A1 A2 A1 A2 COMP. RELAY BEATER RELAY BLACK BEATER MOTOR L1 T1 T1 T3 T3 L3 T2 T2 L2 COMPRESSOR L1 T1 ...

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All of them are important, but the most important information from the point of view of use of the device are in the user manual Taylor 028763- M.

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A complete manual for the device Taylor 028763- M, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Taylor 028763- M by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Taylor 028763- M.

A complete Taylor manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Taylor 028763- M - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Taylor 028763- M, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Taylor 028763- M, that we can find in the current document
3. Tips how to use the basic functions of the device Taylor 028763- M - which should help us in our first steps of using Taylor 028763- M
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Taylor 028763- M
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Taylor 028763- M in a specific country, if it was not possible to solve the problem on our own.

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