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Manual Polaris 550 EPS

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Summary
  • Polaris 550 EPS - page 1

    PMS 419 Read this manual carefully . It contains important safety information. This is an adult vehicle only . Operation is prohibited for those under 16 years of age. Owner's Manual for Maintenance and Safet y Spor tsman X2 550 EPS ...

  • Polaris 550 EPS - page 2

    A card containi ng importan t A TV safety information should be attach ed to the owner's manua l on the next p age. If you cannot locate this car d, or if it has be en removed, plea se call 1-800- 342-3764 for assist ance. W ARNING The engine exhaust from this pr oduct contains chemica ls known to the S tate of California to cause ca ncer , bi ...

  • Polaris 550 EPS - page 3

    1 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www .polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products. ? ...

  • Polaris 550 EPS - page 4

    2 POLARIS® and SPOR TSMAN® are registered trademarks of POLARIS Industries Inc. Copyright 2013 POLARIS Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may res ...

  • Polaris 550 EPS - page 5

    3 T ABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Features and Controls . . . . . . . . . . . . . . . . . . . 28 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Winch Guide . . . . . . . . . . . . . . . . . . . ...

  • Polaris 550 EPS - page 6

    4 INTRODUCTION The following signal words and symbol s appear througho ut this manual and on your vehicle. Y our safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symb ol ind icates a potential personal injury haza rd. DANGER A DANGER indicates a hazardous situa ...

  • Polaris 550 EPS - page 7

    5 INTRODUCTION Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. A POLARIS A TV is not a toy and can be hazardous to operate. Thi s vehicle handles differently than other vehicle s, such as motorcycles and cars. A collision or rollover can occur quickly , even during routine maneuvers ...

  • Polaris 550 EPS - page 8

    6 INTRODUCTION V ehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARI S key blank (using your key number) and mating it with one of your existing keys. The ignition switch m ...

  • Polaris 550 EPS - page 9

    7 SAFETY Safety T raining A TV safety training is a top priority for POLARIS. POLARIS strongly encourages you and any family members who will be riding the A TV to take a training course. If you purchased a new POLARIS A TV in the United States, your dealer provided information about the authorized A TV RiderCourse sm that is available to you and y ...

  • Polaris 550 EPS - page 10

    8 SAFETY Safe Riding Gear Always wear appropriate clothing when riding an A TV . W ear protective clothing for comfort and to reduce the chance of injury . Helmet W earing a helmet can prevent a severe head injury . Whenever riding a POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. A passenger (on approved m ...

  • Polaris 550 EPS - page 11

    9 SAFETY Safe Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding a POLARIS veh icle, always wear shatterproof goggles or use a shatterproof helmet face shield. POLARIS recommends wearing approved Personal Prot ective Equipment (PPE) bearing markings such as VESC 8, V -8, Z8 7.1, or CE. Make sure ...

  • Polaris 550 EPS - page 12

    10 SAFETY Safety W arnings Failure to operate the A TV properly can resul t in a coll ision , loss of control, accident or overturn, which may result i n serious injury or d eath. Heed all safety warnings outlined in this section of the owner ’s manual. See th e OPERA TION section of the owner ’s manual for proper operating procedures. Operatin ...

  • Polaris 550 EPS - page 13

    11 SAFETY Safety W arnings Handling Gasoline Gasoline is highl y flammable and explosive u nder certain conditions. • Always exercise extreme cau tion whenever handling gasol ine. • Always refuel wi th the engine stopped, and o utdoors or in a well ven tilated area. • Do not smoke or allow open flames or sparks in or near the area where refue ...

  • Polaris 550 EPS - page 14

    12 SAFETY Safety W arnings Protective App arel Riding in this vehicle without wea ring an approved helmet and protective eyewear increases the risk of a seri ous injuries in the event of an accident. Operator and passenger must always wear an approved helmet that fits properly and eye protection (goggles or face shie ld). Carrying a Passenger Do no ...

  • Polaris 550 EPS - page 15

    13 SAFETY Safety W arnings Carrying a Passenger in the Cargo Box A passenger riding in the cargo box could fall from the vehicle unexpectedly or may contact moving components, both of which can result in severe injury or death. N ever allow a passenger to ride in the cargo box. Operating on Pavement Operating an A TV on paved surfaces (including si ...

  • Polaris 550 EPS - page 16

    14 SAFETY Safety W arnings Physical Control of the A TV Removing even one hand or foot can reduce ability to control the vehicle or co uld cause loss of balance and ejection from the A TV . If a person's feet are not firmly planted on the footrests, they could come into contact with the wheels or other moving parts and lead to accident or inju ...

  • Polaris 550 EPS - page 17

    15 SAFETY Safety W arnings Improper Hill Climbing Improper hill climbing could cause loss of control or overturn. Always follow proper procedures for climbing hills as described i n the owner's manual. See page 65. Never operate in TURF mode while operating on a hill or other irre gular terrain. Always move the 4X4 switch to ADC 4X4 before asc ...

  • Polaris 550 EPS - page 18

    16 SAFETY Safety W arnings St alling While Climbing a Hill S talling, roll ing backwards or improperly dismounting while climbing a hil l could cause an overturn. • Always maintain a steady speed when climbing a hill. • Never operate in TURF mode while operating on a hill or other irregular terrain. Always move the 4X4 switch to ADC 4X4 before ...

  • Polaris 550 EPS - page 19

    17 SAFETY Safety W arnings Operating on Slippery T errain Failure to use extra caution when operati ng on excessively rough, slipp ery or loose terrain could cause loss of traction, loss of control, accident or overturn. Do not operate on excessively roug h, slippery or loose terrain until you've learned and practiced the skills necessary to c ...

  • Polaris 550 EPS - page 20

    18 SAFETY Safety W arnings Improper Tire Maintenance Operating this A TV with improper tires or with improper or uneven tire pressure could cause loss of control or accident. Always use the size and type of tires specified for your A TV . Always maintain proper tire pressure as described in the owner's manual and on safety labels. Operating Ov ...

  • Polaris 550 EPS - page 21

    19 SAFETY Safety W arnings Operating Through Deep W ater Operating the A TV through deep or fast- flowing water could cause the tires to floa t, causing loss of control or overturn. Avoid operating the A TV through deep or fast-flowing water . If it's unavoidable to enter water that exceeds the recommended maximum depth (see page 70): • T ra ...

  • Polaris 550 EPS - page 22

    20 SAFETY Safety W arnings Operating on Frozen Bodies of Wa t e r Operating on frozen bodie s of water may result in serious injury or death if the A TV and/or riders fall through the ice. Never operate the A TV on a frozen body of water unless you have ind ependently verified that the ice is sufficiently thick to support the weight and moving forc ...

  • Polaris 550 EPS - page 23

    21 SAFETY Safety W arnings Operating a Damaged A TV Operating a damaged A TV can result in a n accident. After any overturn or accident, have a qualifi ed service dealer inspect the entire ma chine for possible damage, including (but not limited to) brakes, th rottle and steering systems. Physical Skills Safe operation of this rider-active vehicle ...

  • Polaris 550 EPS - page 24

    22 SAFETY Safety Labels and Locations W arning labels have been placed on the vehicle for your protection. Read and follow the instructions on each label carefully . If any of the labels shown in this manual dif fer from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle. If an informational or graphic ...

  • Polaris 550 EPS - page 25

    23 SAFETY Safety Labels and Locations Age 16 W arning W ARNING Operating this A TV if yo u are under the age of 16 increases the chances of severe injury or death to both operator and passenger . NEVER operate this vehicle if you are under age 16. 7175375 Reverse Override W arning/A WD Caution W ARNING Improper use of override button can lead to lo ...

  • Polaris 550 EPS - page 26

    24 SAFETY Safety Labels and Locations Passenger Safety//Discretionary Warning W ARNING P ASSENGER SAFETY T o reduce the risk of SEVERE INJURY or DEA TH NEVER CARR Y MORE THAN ONE P ASSENGER NEVER RIDE AFTER USING DRUGS OR ALCOHOL NEVER carry a passenger too small to firmly plant feet on footrests and securely grasp hand holds. THE P ASSENGER MUST A ...

  • Polaris 550 EPS - page 27

    25 SAFETY Safety Labels and Locations Tire Pressure/Load W arning W ARNING Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death. • Cold tire pre ssure: Front: 7.0 psi (48.3 kPa) Rear: 7.0 psi (48.3 kPa) • Maximum weight capacity: 735 lbs. (333 kg) • Lug nut torq ue values: S tee ...

  • Polaris 550 EPS - page 28

    26 SAFETY Safety Labels and Locations Rack W a rning, Front W ARNING DO NOT TOW FROM RACK OR BUMPER. V ehicle damage or tipover ma y result causing severe injury or death. T ow only from tow hooks or hitch. Maximum combined Front Rack and Container Load: 120 lbs. (54 kg) 7175847 Clutch Cover W arning W ARNING NO STEP • Moving parts hazard under b ...

  • Polaris 550 EPS - page 29

    27 SAFETY Safety Labels and Locations Box W arning W ARNING Remove flammable material containers from box before filling. W ARNING Passengers can be thrown off. This can cause serious injury or death. Never carry passengers in cargo box. Maximum Box Load - 400 lbs. (181 kg ) 7173890 ...

  • Polaris 550 EPS - page 30

    28 FEA TURES AND CONTROLS Switches Mode/Reverse Override Switch This vehicle is equipped with a re verse speed limiter system.T o gain additional wheel speed while backing, depress the override swi tch. W ARNING! Pressing the override button whil e the throttle is open can cause loss of control, which may result in seri ous injury or death. Always ...

  • Polaris 550 EPS - page 31

    29 FEA TURES AND CONTROLS Switches Main Key Switch Use the main key switch to st art the engine. See page 59. 4X4 Switch Use the 4X4 switch to engage ADC 4X4, 4X4, 2X4 or TURF mode. See pages 38-39. The vehicle automatically engages 4X4 when operating in reverse if the switch is set to either 4X4 position. Headlight Switch Use the headlight switch ...

  • Polaris 550 EPS - page 32

    30 FEA TURES AND CONTROLS Throttle Lever Operating an A TV with sticking or improperly operating throttle controls could cause an accident. Never start or operate an A TV that has a sticking or improperly operating throttle . Always c ontact your dealer for service before operating the vehicle. Failure to check or maintain proper operation of the t ...

  • Polaris 550 EPS - page 33

    31 FEA TURES AND CONTROLS Brake Lever Operating the A TV with a spon gy brake lever can result in loss of braking, whi ch could cause an accident. Never operat e the A TV with a spongy-fee ling brake lever . Always contact your dealer for service before opera ting the vehicle. Squeeze the brake lever toward the handlebar to apply the front and rear ...

  • Polaris 550 EPS - page 34

    32 FEA TURES AND CONTROLS Master Cylinder/Brake Fluid An over-full master cyl inder may cause brake drag or brake lock-up, which could result in an accident. Maintain brake fluid at the recommended level. Do not overfill. Never store or use a partial bottle of brake fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air ...

  • Polaris 550 EPS - page 35

    33 FEA TURES AND CONTROLS Parking Brake Locking the Parking Brake 1. Place the transmission in PA R K . 2. Squeeze and release the brake lever two or three times, then squeeze and hold. 3. Push the parking brake lock forward to engage the lock. 4. Release the brake lever . 5. T o release the parking brake lock, squeeze and release the brake lever . ...

  • Polaris 550 EPS - page 36

    34 FEA TURES AND CONTROLS Auxiliary Foot Brake Never back down a hill. Applying the auxi liary brake when backing down a hill may cause rear tipover, which could result in serious inj ury or death. Use caution when ap plying the auxiliary brake. Do not aggressivel y apply the auxiliary brake when going forward. The rear wheels may skid and slid e s ...

  • Polaris 550 EPS - page 37

    35 FEA TURES AND CONTROLS Auxiliary Foot Brake Brake Fluid Level Check the brake fluid level frequently for the auxiliary brake system. The reservoir is located under the front storage box. See page 43. Maintain the fluid level between the maximum and minimum marks. Use DOT 4 brak e fluid only . NOTICE: Do not use ADC fluid in the brake fluid reser ...

  • Polaris 550 EPS - page 38

    36 FEA TURES AND CONTROLS Automatic T ransmission Gear Selector The transmission gear selector is located on the right side of the vehicle. H: High Gear L: Low Gear N: Neutral R: Reverse P: Park T o shift gears, brake to a complete stop. When the engine is idling, move the lever to the desired gear . NOTICE: Shifting gears with the engine speed abo ...

  • Polaris 550 EPS - page 39

    37 FEA TURES AND CONTROLS Fuel T ank Cap Remove the fuel tank cap to add fuel to the fuel tank. Use either leaded or unleaded gasoline with a minimum pump octane number of 87=(R+ M/2) octane. Do not use fuel with ethanol content gr eater than 10 per cent, such as E-85 fuel . Always refuel with the engine stopped, and outdoors or in a well ventilate ...

  • Polaris 550 EPS - page 40

    38 FEA TURES AND CONTROLS All Wheel Drive System The All Wheel Drive system is controlled by the 4X4 switch. ADC 4X4 Mode When the switch is on ADC 4X4, the ADC system allows engine braking to all four wheels when the vehicle descends a hill or incline. Always move the 4X4 switch to ADC 4X4 before ascending or descending a hill. See page 40. 4X4 Mo ...

  • Polaris 550 EPS - page 41

    39 FEA TURES AND CONTROLS All Wheel Drive System 2X4 Mode When the switch is on 2X4, the A TV is in two-wheel drive at all times. TURF Mode When operating in TURF mode, the inside rear wheel will rotate independently from the outside wheel during turns. Operate in TURF mode only as needed to protect smooth, level surfaces from tire damage. DO NOT o ...

  • Polaris 550 EPS - page 42

    40 FEA TURES AND CONTROLS Active Descent Control (ADC) System The ADC system allows engine braking to all four wheels when the vehicle descends a hill or incline. Always move the 4X4 switch to ADC 4X4 before ascending or descending a hill. Engaging Active Descent Control The ADC system will automatically engage when all four of the following condit ...

  • Polaris 550 EPS - page 43

    41 FEA TURES AND CONTROLS Passenger Seat Always make sure the passenger seat lock-out is functioning properly before operating with a passenger . Do not operate the vehicle with the seat in the 2-up position when operating without a passenger . Al ways return the seat to the 1-up position for single-rider operation. Never carry car go in the rear b ...

  • Polaris 550 EPS - page 44

    42 FEA TURES AND CONTROLS Passenger Seat Seat Conversion 5. Lift the adjustment latch at the top of the passenger backrest. Raise the backrest to the desired position. Release the latch, making sure it locks into one of the three operating positions. Tip : The backrest must be moved out of the lowest position before it can be secured in the uprigh ...

  • Polaris 550 EPS - page 45

    43 FEA TURES AND CONTROLS Front Box/Comp artment Release the front box anchor latches and remove the box as sembly to gain access to the front compartment. T o reinstall the box, hold the box as shown in the rack illustration. Position the front edge in the tabs, then push the box downward and secure the latches. Access the following components in ...

  • Polaris 550 EPS - page 46

    44 FEA TURES AND CONTROLS Instrument Cluster NOTICE: High water pressure may d amage A TV components. Wash the A TV by hand or with a garden ho se using mild soap. Certain products, including insect repellents and chemicals, will damage the speedometer len s and other plasti c surfaces. Do not u se alcohol to clean the instrument cluster . Do not a ...

  • Polaris 550 EPS - page 47

    45 FEA TURES AND CONTROLS Instrument Cluster Digit al/Analog Gauge Indicator Lamp s Lamp Indicates Condition V ehicle S p eed When standard mode is selected, speed displays in miles per hour . When metric mode is selected, speed displays in kilometers per hour . Over T emperature Thi s lamp flashes to indicate an overheated engine. If the indicator ...

  • Polaris 550 EPS - page 48

    46 FEA TURES AND CONTROLS Instrument Cluster Digit al/Analog Gauge Rider Information Center The rider information center is located in the instrument cluster . All segments will light up for one second at start-up. If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and the instrument cluster may have shut of f t ...

  • Polaris 550 EPS - page 49

    47 FEA TURES AND CONTROLS Instrument Cluster Digit al/Analog Gauge Rider Information Center 1. Gear Display - This area displays gear shifter position. H = High Gear L = Low Gear N = Neutral R = Reverse Gear P = Park -- = Gear Signal Error (or shifter between gears) 2. Fuel Gauge Display - The segments of the fuel gauge show the level of fuel in th ...

  • Polaris 550 EPS - page 50

    48 FEA TURES AND CONTROLS Instrument Cluster Digit al/Analog Gauge Rider Information Center The reverse override button acts as the MODE button when pressed and released quickly . The transmission cannot be in reverse when using the override button as a MODE button. This feature does not contain a vehicle speed lockout function and can be used at a ...

  • Polaris 550 EPS - page 51

    49 FEA TURES AND CONTROLS Instrument Cluster Digit al/Analog Gauge Rider Information Center Clock Mode Tip : The clock must be reset any time the battery has been disconn ected or discharged. 1. T urn the key to the ON position. Use the MODE button to toggle to the odometer display . 2. Press and hold the MODE button until the hour segment flashes. ...

  • Polaris 550 EPS - page 52

    50 FEA TURES AND CONTROLS Instrument Cluster Digit al/Analog Gauge Rider Information Center Programmable Service Interval When the hours of engine oper ation equal the programmed service interval setting, the wrench icon will flash for 5 seconds each time the engine is started. When this feature is enabled, it provides a convenient reminder to perf ...

  • Polaris 550 EPS - page 53

    51 FEA TURES AND CONTROLS Instrument Cluster Digit al/Analog Gauge Rider Information Center Engine Error Codes The error screen displays only when the CHECK ENGINE light is on or when it goes on and off during one ignition cycle. Error codes are not stored in the gauge when the key is turned off. The code and message is lost, but will reappear if t ...

  • Polaris 550 EPS - page 54

    52 FEA TURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions Open Load: There is a break in the wires that lead to the item listed in the chart (injector , fuel pump, etc.), or the item has failed. Short-to-Gr ound: The wire is shorted to ground between the electronic control unit and the item listed in the chart. Shorted Load: ...

  • Polaris 550 EPS - page 55

    53 FEA TURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions *Assumes unipolar configuration of ste ppe r motor Sport sman X2 550 EPS Diagnostic Codes Component Condition SPN FMI Throttle Position Sensor V oltage T oo High 51 3 V oltage T oo Low 51 4 Engine T emperature Sensor V oltage T oo High 1 10 3 V oltage T oo Low 1 10 4 T ...

  • Polaris 550 EPS - page 56

    54 FEA TURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions Sport sman X2 550 EPS Diagnostic Codes EPS Models Only S teering Over Current Shut Down Current Above Norma l or Grounded 520221 6 S teering Excessive Current Error Current Above Normal or Grounded 520222 6 S teering T orque Sensor T1 Pa rtial Failure T1 Shorted to Gro ...

  • Polaris 550 EPS - page 57

    55 OPERA TION Failure to operate the A TV properly can result in a collision, loss of co ntrol, accident or overturn, which may result in serious injury or death . Read and understand all safety warnings outlined in the safety section of this owner ’s manual. Break-In Period The break-in period for your new POLARIS A TV is the first 25 hours of o ...

  • Polaris 550 EPS - page 58

    56 OPERA TION Pre-Ride Checklist Failure to inspect and verify that the A TV is in safe operating condition before operating increases the risk of an accident. Always inspect the A TV before each use to make sure it's in safe operating condition. Item Remarks Page Passenger seat lock-out Ensure proper operation 41 Brake system/lever travel Ens ...

  • Polaris 550 EPS - page 59

    57 OPERA TION Safe Operation Practices 1. Complete the recommended safety training before operating this vehicle. See page 7. 2. Do not allow anyone under 16 year s of age to operate this vehicle. Do not allow anyone with cognitive or physical di sabilities to operate this vehicle. 3. Engine exhaust fumes are poisonous. Never start the engine or le ...

  • Polaris 550 EPS - page 60

    58 OPERA TION Know Y our Riding Area/T read Lightly Familiarize yourself with all laws and regulations concerning the operation of this off-road vehicle in your area. Respect the environment in which you ride. Find out where the designated riding areas are by contacting your POLARIS dealer , a local riding club or local officials. Help keep our tra ...

  • Polaris 550 EPS - page 61

    59 OPERA TION S t arting the Engine 1. Position the vehicle on a level surface outdoors or in a well- ventilated area. 2. Place the transmission in P ARK. 3. Lock the parking brake. Tip : The starter interlock will prevent the engine from starting if the brake is not engaged. 4. Sit on the vehicle and move the engine stop switch to RUN. Tip : Do no ...

  • Polaris 550 EPS - page 62

    60 OPERA TION Driving Procedures 1. W ear protective riding gear . See page 8. 2. Perform the pre-ride inspection. See page 56. 3. Place the transmission in P ARK. 4. Lock the parking brake. 5. Mount the vehicle from the left side. 6. Sit upright with both feet on the foo trests and both hands on the handlebars. 7. Star t the engine and allow it to ...

  • Polaris 550 EPS - page 63

    61 OPERA TION T urning the V ehicle Both rear wheels drive equally at all times (except when operating in TURF mode). This means that the outside wheel must travel a greater distance than the inside wheel when turning, and the inside tire must slip traction slightly . 1. Slow down. 2. Never turn quickly when carrying a passenger or cargo. 3. Steer ...

  • Polaris 550 EPS - page 64

    62 OPERA TION Driving with a Passenger 1. Never allow anyone under 12 years of age to ride as a passenger on this 2-up A TV . Make sure any passenger is tall enough to comfortably and safely reach the grab handles and footrests. 2. Do not carry a passenger until you have at least two hours of driving experience with this vehicle. 3. Make sure the p ...

  • Polaris 550 EPS - page 65

    63 OPERA TION Driving with a Passenger 12. Do not cross a hillside with a passenger on board. See page 66. 13. A passenger should always be seated in the passenger seat with both feet on the footrests and both hands on the passenger grab handles at all times. The passenger should never hold on to the operator . Never secure a passenger to the vehic ...

  • Polaris 550 EPS - page 66

    64 OPERA TION Driving on Slippery Surfaces Whenever riding on slippery surfaces su ch as wet trails or loose gravel, or during freezing weather , follow these precautions: 1. Do not operate on excessively rough, slippery or loose terrain. 2. Slow down when entering slippery areas. 3. Engage 4X4 before wheels begin to lose traction. NOTICE: Severe d ...

  • Polaris 550 EPS - page 67

    65 OPERA TION Driving Uphill Braking and handling are greatly af fected when operating in hilly terrain. Improper procedure could ca use loss of control or overturn. Whenever traveling uphill, follow these precautions: 1. Never operate in TURF mode while operating on a hill or other irregular terrain. Always move the 4X4 switch to ADC 4X4 before as ...

  • Polaris 550 EPS - page 68

    66 OPERA TION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not r ecommended. Improper procedure could cause loss of control or overturn. A void crossing the side of any hill unless absolutely necessary . If crossing a sidehill is unavoidable , follow these precautions: 1. Slow down. 2. A void crossing the side of a steep hill. 3. Do ...

  • Polaris 550 EPS - page 69

    67 OPERA TION Driving Downhill When driving downhill, follow these precautions: 1. Always check the terrain carefully before descending a hill. 2. Never operate in TURF mode while operating on a hill or other irregular terrain. Always move the 4X4 switch to ADC 4X4 before ascending or descending a hill. See page 40. 3. Always descend a hill with th ...

  • Polaris 550 EPS - page 70

    68 OPERA TION T urning Around on a Hill (K-T urn) If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around. 8 ft. (2.4 m) ...

  • Polaris 550 EPS - page 71

    69 OPERA TION T urning Around on a Hill (K-T urn) 1. Stop and lock the parking brake while keeping body weight uphill. 2. Never operate in TURF mode while operating on a hill or other irregular terrain. Always move the 4X4 switch to ADC 4X4 before ascending or descending a hill. See page 40. 3. Leave the transmission in forward and shut off the eng ...

  • Polaris 550 EPS - page 72

    70 OPERA TION Driving Through W ater Y our A TV can operate through water with a maximum recommended depth equal to the bottom of the footrests. Follow these procedures when operating through water: 1. Determine water depths and current before entering water . 2. Choose a crossing where both banks have gradual inclines. 3. A void operating through ...

  • Polaris 550 EPS - page 73

    71 OPERA TION Driving Over Obst acles Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3. T ravel slowly and use extra caution when operating on unfamiliar te ...

  • Polaris 550 EPS - page 74

    72 OPERA TION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. Be aware that a passenger can obstruct your view . 2. Always avoid backing downhill. 3. Back slowly . 4. Apply the brakes lightly for stopping. 5. A void turning at sharp angles. 6. Never open the throttle ...

  • Polaris 550 EPS - page 75

    73 OPERA TION Parking on an Incline A void parking on an incline if possible. If it's unavoidable, follow these precautions: 1. Stop the engine. 2. Place the transmission in P ARK. 3. Lock the parking brake. 4. Always block the rear wheels on the downhill side. ...

  • Polaris 550 EPS - page 76

    74 OPERA TION Hauling Cargo Overloading the vehicl e or carrying or tow ing cargo improperl y can alter vehicl e handling and may cause loss of control or brake instability . Always follow these precautions when hauling cargo : Never carry cargo in the rear box when operating the A TV in the 2-up mode with a passenger . REDUCE SPEED AND ALLOW GREA ...

  • Polaris 550 EPS - page 77

    75 OPERA TION Hauling Cargo 1. Never exceed the weight capacities specified for your A TV on warning labels and in the specifications section of this manual. 2. Cargo weight should be mounted as low as possible. 3. When operating over rough or hilly terrain, reduce speed and cargo weight to maintain stable driving conditions. 4. NEVER exceed 50 MPH ...

  • Polaris 550 EPS - page 78

    76 OPERA TION Hauling Cargo T owing Loads Always attach a towed load to the hitch point. Remove the hitch from the A TV when not towing a trailer . If towing a load, reduce rear box cargo weight by the amount of tongue weight. • The combination of rear box car go weight and tongue weight must not exceed the rear box capacity . • The total load ...

  • Polaris 550 EPS - page 79

    77 OPERA TION Hauling Cargo Dumping Cargo 1. Select a level site to dump the car go box. Do not attempt to dump or unload the vehicle while parked on an incline. 2. Place the transmission in P ARK. 3. Lock the parking brake. 4. Dismount the vehicle. 5. Lower the tailgate. W ARNING! If cargo weight is placed toward the rear of the cargo box, the loa ...

  • Polaris 550 EPS - page 80

    78 WINCH GUIDE These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. Improper winch use can result in SEVERE INJURY or DEA TH. Always follow all winch instructions and warnings in this manual. Your winch may have a cable made of either wire rope or special ...

  • Polaris 550 EPS - page 81

    79 WINCH GUIDE Winch Safety Precautions 1 1. Always align the vehicle and winch with the load directly in front of the vehicle as much as possible. A void winching with the winch cable at an ang le to the winching vehicle’ s centerline whenever possible. 12. If winching at an angle is unavoidable, follow these precautions: A. Look at the winch dr ...

  • Polaris 550 EPS - page 82

    80 WINCH GUIDE Winch Safety Precautions 20. Never use the winch to hoist or suspend a vertical load. 21. Never immerse or submerse your winch in water . T ake your winch to your dealer for service if this occurs. 22. Always inspect your winch and winch cable before each use. 23. Never winch the hook fully into the winch. This can cause damage to wi ...

  • Polaris 550 EPS - page 83

    81 WINCH GUIDE Winch Operation Read the W inch Safety Precautions in the preceding pages before using your winch. Tip : Consider practicing the operation a nd use of your winch before you a ctually need to use it in the field. Improper winch use can result in SEVERE INJURY or DEA TH. Always follow all winch instructions and warnings in this manual. ...

  • Polaris 550 EPS - page 84

    82 WINCH GUIDE Winch Operation 4. Always use the hook strap when handling the hook. W ARNING! Never put your fi nge rs into the hook. This could lead to SEVERE INJURY . A. Attach the hook itself onto the load or use a tow strap or chain to secure the load to the winch cable. Tip : A “tow strap” is NOT intended to stretch. A “recovery strap” ...

  • Polaris 550 EPS - page 85

    83 WINCH GUIDE Winch Operation 5. Never remove the hook strap from the hook. 6. Release the winch clutch and pull out the winch cable. 7. Pulling out as much cable as possible maximizes the winch’ s pulling capacity . Always be sure that at least five (5) full turns of winch cable are wrapped around the winch drum at all times. The friction provi ...

  • Polaris 550 EPS - page 86

    84 WINCH GUIDE Winch Operation 1 1. The ONL Y time a winch-equipped vehicle should be moving when using the winch is when that vehicle itself is stuck. The winch- equipped vehicle should NEVER be in motion to “shock” load the winch cable in an attempt to move a second stuck vehicle. See the Shock Loading section on page 87. For your safety , al ...

  • Polaris 550 EPS - page 87

    85 WINCH GUIDE Winch Operation 13. Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle’ s engine run while operating the winch to prevent the battery from running low if winching for long periods. 14. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch ...

  • Polaris 550 EPS - page 88

    86 WINCH GUIDE Winch Cable Care For your safety , always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer . W ARNING! Use of worn or damaged ca ble could lead to sudden failure and SEVERE INJUR Y . 1. Always inspect your winch before each use. Inspect for worn or lo ...

  • Polaris 550 EPS - page 89

    87 WINCH GUIDE Shock Loading W ARNING! Y our winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to brea k. The end of a broke n winch cable under such hig h loading can cause SEVERE INJUR Y or DEA TH to you and other bystanders. W inc ...

  • Polaris 550 EPS - page 90

    88 WINCH GUIDE Shock Loading 4. Never use recovery straps with your winch. Recovery straps are designed to stretch and can store ener gy . This stored energy in the recovery strap is released if a winch cable fails making the event even more hazardous. Similarly , never use elastic “bungie” cords for winching. 5. Never use the winch to tie down ...

  • Polaris 550 EPS - page 91

    89 WINCH GUIDE Winch Maintenance and Service Safety W ARNING! Improper or lack of winch ma inten ance and service could lead to SEVERE INJUR Y or DEA TH. Always follow all winch instructions and warnings in this manual. 1. Always inspect your winch before each use. Inspect for worn or kinked winch cable. Also inspect for worn or loose parts includi ...

  • Polaris 550 EPS - page 92

    90 EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EP A noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Y our POLARIS vehicle has a spark arrester that was tested and qualif ...

  • Polaris 550 EPS - page 93

    91 MAINTENANCE Periodic Maintenance Chart Careful periodic maintenance will he lp keep your vehicle in safe, reliable condition. Inspect, clean, lubricate, adjust and replace parts as necessary . When inspection reveals the need for replacement parts, use genuine POLARIS parts available from your POLARIS dealer . Record maintenance and service in t ...

  • Polaris 550 EPS - page 94

    92 MAINTENANCE Periodic Maintenance Chart Maintenance Chart Key W ARNING! Improperly perf or ming th e procedures marked with a “D” could result in component failure and lead to serious injury or death. Have an authorized POLARIS dealer perform these services. Perform all services at whichever ma intenance interval is r eached first. Symbol Des ...

  • Polaris 550 EPS - page 95

    93 MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Remarks Hours Calendar Miles (Km) Ź E Air filter , main element - Weekly - Inspect; replace as needed Ź D Brake pad wear 10 H Monthly 100 (160) Inspect periodically Battery 20 H Monthly 200 (320) Check terminals; clean; test Ź Engine oil change 25 H 1 M 2 ...

  • Polaris 550 EPS - page 96

    94 MAINTENANCE Periodic Maintenance Chart Ź Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service D Have an authorized POLARIS dealer perform these services. Item Maintenance Interval (whichever comes first) Remarks Hours Calendar Miles (Km) Fuel system 100 H 12 M 1000 (1600) Ch eck for leaks at tank ...

  • Polaris 550 EPS - page 97

    95 MAINTENANCE Lubrication Guide Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 91. Items not listed in the chart should be lubricated at the General Lubr ication interval. The a-arms and upper control arms are lubricated at the factory , and no additional lubrication will be needed. ...

  • Polaris 550 EPS - page 98

    96 MAINTENANCE Engine Oil Oil Recommendations POLARIS recommends the use of POLARIS PS-4 Full Synthetic 5W - 50 4-cycle oil or a similar oil for this engi ne. Oil may need to be changed more frequently if POLARIS oil is not used. Always use 5W - 50 oil. Follow the manufacturer's recommendations for ambient temperature operation. See page 147 f ...

  • Polaris 550 EPS - page 99

    97 MAINTENANCE Engine Oil Oil Level Check the oil level when the engine is cold. Never check the oil with the engine running. 1. Position the vehicle on a level surface. 2. Access the oil dipstick and fill tube from the left side of the A TV . Remove the dipstick. W ipe it dry with a clean cloth. 3. Reinstall and tighten the dipstick. 4. Remove the ...

  • Polaris 550 EPS - page 100

    98 MAINTENANCE Engine Oil Oil and Filter Change See the table on page 95 for fluid recommendations, capacities and plug torques. Always change the oil and filter at the int ervals outlined in the Periodic Maintenance Chart beginning on page 91. Al ways change the oil filter whenever changing oil. 1. Position the vehicle on a level surface. 2. Star ...

  • Polaris 550 EPS - page 101

    99 MAINTENANCE Engine Oil Oil and Filter Change 9. Place shop towels beneath the oil filte r . Using an oil filter wrench (available from your POLARIS dealer), turn the filter counter-clockwise to remove it. 10. Using a clean dry cloth, clean the filter sealing surface on the crankcase. 1 1. Lubricate the o-ring on the new filter with a film of fre ...

  • Polaris 550 EPS - page 102

    100 MAINTENANCE T ransmission Oil Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 91. See the table on page 95 for fluid recommendations , capacities and plug torques. See page 147 for the part nu mbers of POLARIS products. Maintain the oil level at the bottom of the fill pl ...

  • Polaris 550 EPS - page 103

    101 MAINTENANCE T ransmission Oil Oil Change 1. Remove the footwell. 2. Place a drain pan under the gearcase. Remove the drain plug. Allow the oil to drain completely . 3. Clean and reinstall the drain plug. T orque to specification. 4. Remove the fill plug. Add the proper amount of the recommended oil. 5. Reinstall the fill plug. T orque to specif ...

  • Polaris 550 EPS - page 104

    102 MAINTENANCE Front Gearcase (Demand Drive) Fluid Always check and change the demand drive fluid at the intervals outlined in the Periodic Maintenance Chart beginning on page 91. See the table on page 95 for fluid r ecommendations, capacities and plug torques. NOTICE: Change the demand drive fluid every 25 hours if the ADC unit is exposed to extr ...

  • Polaris 550 EPS - page 105

    103 MAINTENANCE Front Gearcase (Demand Drive) Fluid Fluid Check 1. Position the vehicle on a level surface. Remove the fill plug. Check the fluid level. 2. Add the recommended fluid as needed to bring the level to the bottom of the fill hole threads. 3. Reinstall the fill plug. T orque to specification. Fluid Change 1. Position the vehicle on a lev ...

  • Polaris 550 EPS - page 106

    104 MAINTENANCE Active Descent Control (ADC) Fluid Fluid Level Check and change the ADC fluid level at the intervals outlined in the Periodic Maintenance Chart beginning on page 91. W e recommend the use of POLARIS Demand Drive Fluid for the ADC unit. Maintain the fluid level between the minimum and maximum marks on the reservoir . See page 147 for ...

  • Polaris 550 EPS - page 107

    105 MAINTENANCE Active Descent Control (ADC) Fluid Fluid Change 1. Position the vehicle on a level surface. Before performing the fluid change, allow the vehicle to sit for at least 30 minutes. 2. Thoroughly clean the areas around and on the ADC reservoir and bleeder valves (one on each side of the dif ferential). 3. Remove the reservoir cap and di ...

  • Polaris 550 EPS - page 108

    106 MAINTENANCE Rear Gearcase Oil Always check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 91. See the table on page 95 for fluid recommendations , capacities and plug torques. See page 147 for the part nu mbers of POLARIS products. The fill plug is located on the rear of the gearca ...

  • Polaris 550 EPS - page 109

    107 MAINTENANCE Rear Gearcase Oil Oil Change 1. Position the vehicle on a level surface. 2. Place a drain pan under the drain hole. 3. Remove the drain plug. Allow the oil to drain completely . 4. Clean and reinstall the drain plug with a new sealing washer . T orque to specification. 5. Remove the fill plug. Add the proper amount of the recommende ...

  • Polaris 550 EPS - page 110

    108 MAINTENANCE Cooling System The engine coolant le vel is controlled, or maintai ned, by the recovery system. The recovery system components are the reco very bottle, the radiator filler neck, the radiator pressure cap and the connecting hose. As coolant operating temperature increases, the expanding (heated) excess coolant is forced out of the e ...

  • Polaris 550 EPS - page 111

    109 MAINTENANCE Cooling System Recovery Bottle Coolant The recovery bottle fluid level can be viewed from inside the front right wheel well. Access the recovery bottle cap under the front storage compartment. 1. V iew the fluid level in the bottle. 2. If the level is low , remove the front box. 3. Remove the bot tle cap and ad d coolant as needed. ...

  • Polaris 550 EPS - page 112

    110 MAINTENANCE Cooling System Radiator Coolant T o ensure that the coolant maintains its ability to protect the engine, POLARIS recommends that you drain the system completely every two years and add a fresh mixture of antifreeze and water . Replace the coolant any time the cooling system has been drained for maintenance or repair . If the recover ...

  • Polaris 550 EPS - page 113

    111 MAINTENANCE Brakes Hand Brake The front and rear brakes are hydraulic disc brakes, activated by moving the single brake lever toward the handlebar . These brakes are self- adjusting. Under normal operation, the diaphragm extends into the reservoir as fluid level drops. If the fluid leve l is low and the diaphragm is not extended, a leak is like ...

  • Polaris 550 EPS - page 114

    112 MAINTENANCE T oe Alignment Use the following procedure to check the toe alignment of the vehicle. The recommended toe alignment is 1/4-1/2 inch (6-12 mm). W ARNING! Severe injury or death can result fro m improper toe alignment and adjustment. Do not attempt to adjust ti e rod alignment. All tie rod adjustments should be performed by an authori ...

  • Polaris 550 EPS - page 115

    113 MAINTENANCE Seat Removal 1. Remove any cargo from the cargo box before removing the seat. 2. Stand beside the vehicle. Pull the cargo box release strap upward. Lift the front of the carg o box . 3. Grasp edge of the seat near the opposite rear corner . 4. Pull upward abruptly to disengage the under-seat fasteners. 5. Remove the seat. Side Panel ...

  • Polaris 550 EPS - page 116

    114 MAINTENANCE Ti r es Operating your A TV with worn tires, impr operly inflated tires, no n-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death. Alwa ys follo w all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always ...

  • Polaris 550 EPS - page 117

    115 MAINTENANCE Ti r es Wheel Inst allation 1. Place the transmission in P ARK. 2. Lock the parking brake. 3. Place the wheel on the hub with the valve stem toward the outside and rotation arrows on the tire pointing t oward forward rotation (if equipped). 4. Install the wheel nuts and finger-tighten them. 5. Lower the vehicle to the ground. 6. T o ...

  • Polaris 550 EPS - page 118

    116 MAINTENANCE Air Filter 1. Remove the seat. See page 11 3 . 2. Remove the air box cover strap, and remove the air box cover . 3. Remove the filter . 4. Remove the fabric type pre- filter from the main filter . W ash the pre-filter in soapy water , then rinse and let dry . 5. Reinstall the pre-filter over the main filter . Install a new main filt ...

  • Polaris 550 EPS - page 119

    117 MAINTENANCE Fuse Replacement If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. Spare fuses are provided in the fuse box. 1. Remove the front box. 2. Remove the fuse box cover . 3. Re ...

  • Polaris 550 EPS - page 120

    118 MAINTENANCE Light s Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean lights frequently and replace burned out lamps promptly . Always make sure lights are adjusted properly for best visibility . Headlight Lamp Replacement When servicing a halogen lamp, avoid ...

  • Polaris 550 EPS - page 121

    119 MAINTENANCE Light s High Beam Adjustment The headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the adjustment. 1. Position the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. Place the transmission in PA R K . 2. Measure the distance from the floor to the cent ...

  • Polaris 550 EPS - page 122

    120 MAINTENANCE Light s Low Beam Adjustment The low beam can be adjusted slightly upward or downward. 1. Loosen the phillips screw located at the rear of the headlamp. 2. T ilt the headlamp upward or downward. 3. T ighten the screw . Headlight Housing Replacement 1. Remove the five (5) headlight pod screws. 2. Lift the pod cover and disconnect the ...

  • Polaris 550 EPS - page 123

    121 MAINTENANCE Light s Lower Headlamp Replacement 1. T urn the back of the headlight harness counter-clockwise and pull the harness assembly away from the headlight assembly . 2. Remove the headlamp and install the new headlamp. 3. Reinstall the harness assembly into the headlight assembly . 4. T urn the headlight harness clockwise to secure the h ...

  • Polaris 550 EPS - page 124

    122 MAINTENANCE Spar k P l u g s Sp ark Plug Recommendations Refer to the specifications section beginning on page 148 for the recommended spark plug type and gap for your vehicle. T orque spark plugs to specification. NOTICE: Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs. Sp ark P ...

  • Polaris 550 EPS - page 125

    123 MAINTENANCE Spar k P l u g s Sp ark Plug Inspection Normal Sp ark Plug The normal insulator tip is gray , tan or light brown. There will be few combustion deposits. The electrodes ar e not burned or eroded. This indicates the proper type and heat range for the engine and the service. The tip should not be flaky and white. A white insulator tip ...

  • Polaris 550 EPS - page 126

    124 MAINTENANCE V ehicle Immersion If your vehicle becomes immersed, major engine damage ca n result if the machine is not thoroughly inspected. T ake the vehicle to your dealer before starting the engine. If it's impossible to take your A TV to a dealer before starting it, follow the steps outlined below . 1. Move the A TV to dry land or at t ...

  • Polaris 550 EPS - page 127

    125 MAINTENANCE S p ark Arrester Failure to heed the following warnings whil e servicing the spark arrester could result in serious injury or death. Never run the engine in an enclosed area. Remove any combustible materials from the area. Wear eye protec tion and leather work gloves. Do not stand behind or in fro nt of the vehicle while purgi ng. N ...

  • Polaris 550 EPS - page 128

    126 MAINTENANCE PVT System Failure to comply with the instructions in this warning can result in severe injury or death. Do not modify any component of the PVT system. Doing so may reduce its strength so that a failure may occu r at a high speed. The PVT system has be en precision balanced. Any modification will cause the system to be out of balanc ...

  • Polaris 550 EPS - page 129

    127 MAINTENANCE PVT System The basic operation of the POLARIS PVT system is dependent on engine speed and vehicle torque requirements. As engine speed increases, the force exerted on the movable drive sheave by the flyweights also increases. This, in turn, increases the amount of pinch applied to the drive belt. Similarly , if the engine speed decr ...

  • Polaris 550 EPS - page 130

    128 MAINTENANCE PVT System When T o Use Low Range and High Range The air temperature in th e clutch cover is substan tially reduced by using low range while operating at low ground speeds. Reducing the temperature inside the clutch cover greatly extends the life of the PVT components (belt, cover , etc.). PVT Drying There may be some instances when ...

  • Polaris 550 EPS - page 131

    129 MAINTENANCE Battery Improperly connecting or disconnecting battery cables can result in an e xplosion and cause serious injury or death. When removing the battery , always disconnect the negative (black) cable first. When reinstalling the battery , always connect the negative (black) cable last. Y our A TV is equipped with a sealed battery , wh ...

  • Polaris 550 EPS - page 132

    130 MAINTENANCE Battery Battery Inst allation Using a new battery that has not been fully char ged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the battery char ging instructions on page 132 before installing the battery . If your factory-installed 18 AH battery cannot maintain a char ge becaus ...

  • Polaris 550 EPS - page 133

    131 MAINTENANCE Battery Battery S torage Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully char ged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and rechar ge as needed to maintain a full char ge. Tip : Power p ...

  • Polaris 550 EPS - page 134

    132 MAINTENANCE Battery Battery Charging The following battery char ging instructions apply only to the installation of a sealed battery . Read all instructions before proceeding with the installation of this battery . The sealed battery is already filled w ith electrolyte and has been sealed and fully char ged at the factory . Never pry the sealin ...

  • Polaris 550 EPS - page 135

    133 MAINTENANCE Battery Battery Charging Always verify battery condition before and 1-2 hours after the end of charging. St ate of Charge V oltage Action Charge Time (Using constant current charger @ standa rd amps specified on to p o f batt ery) 100% 12.8-13.0 volts Non e, check at 3 mos. from date of manufacture None required 75%-100% 12.5-12.8 v ...

  • Polaris 550 EPS - page 136

    134 MAINTENANCE Throttle Body/Idle RPM Idle RPM is preset by the manufacturer . If the engine idle speed is not satisfactory , please see your POLARIS dealer for adjustment. Throttle Cable Freeplay 1. Remove the four cover screws from the right handlebar control and remove the cover . 2. W ith the handlebars straight ahead, place very light pressur ...

  • Polaris 550 EPS - page 137

    135 MAINTENANCE Throttle Cable Freeplay 4. Place the transmission in P ARK. Lock the parking brake. 5. Star t the engine and allow the idle to stabilize. If necessary , tap the throttle lever to ensure the idle speed settles. 6. If idle speed remains above or below the recommended setting (see specification pages), verify the correct gap. If gap is ...

  • Polaris 550 EPS - page 138

    136 MAINTENANCE Handlebars The handlebars can be adjusted for rider preference. W ARNING! Improper adj ustment of the handlebars or incorrect torqui ng of the adjuster block tightening bolts can cause limi ted steering or loosenin g of the handlebars, resulting in loss of co ntrol and serious inju ry or death. Follow the adjustment procedures exact ...

  • Polaris 550 EPS - page 139

    137 MAINTENANCE Camber and Caster The camber and caster are non-adjustable. Front and Rear Springs The front and rear shock absorber springs are adjusted by rotating the adjuster either clockwise or counter - clockwise to increase or decrease spring tension. Accessory springs are available through your POLARIS dealer . Adjuster ...

  • Polaris 550 EPS - page 140

    138 MAINTENANCE T ransporting the A TV Follow these procedures when transporting the vehicle. 1. Stop the engine. 2. Place the transmission in P ARK. 3. Lock the parking brake. 4. Always secure the seat in the 1-up position to prevent loss during transporting. 5. Secure the fuel cap and oil cap. 6. Always tie the frame of the A TV to the transporti ...

  • Polaris 550 EPS - page 141

    139 MAINTENANCE Cleaning and St orage W ash ing the V ehicle Keeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the life of various components. NOTICE: High water pressure may dama ge components. POLARIS recommends washing the vehicle by han d or with a garden hose, using mild soap. Certain products, incl ...

  • Polaris 550 EPS - page 142

    140 MAINTENANCE Cleaning and St orage W ashing th e V ehicle If a high pressure water system is used for cleaning (not recommended), exercise extreme caution. The water may damage components and could remove paint and labels. A void directing the water stream at the following items: If an informational or graphic label becomes illegible or comes of ...

  • Polaris 550 EPS - page 143

    141 MAINTENANCE Cleaning and St orage Sto r ag e Ti ps NOTICE: S t arting the engine durin g the storage period w ill disturb the protective film created by fogging and damage could occur . Never start the engine during the storage peri od. Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. See page 139. Oil and Fil ...

  • Polaris 550 EPS - page 144

    142 MAINTENANCE Cleaning and St orage Sto r ag e Ti ps Fog the Engine 1. After stabilizing the fuel, remove the spark plugs and add 2-3 tablespoons of engine oil. T o acc ess the plug holes, use a section of clear 1/4" hose and a small plastic squeeze bottle filled with the pre- measured amount of oil. 2. Reinstall the spark plugs. T orque to ...

  • Polaris 550 EPS - page 145

    143 TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Solution Driving onto a pickup or tall trailer in high range Use low range during loading. S tarting out going up a steep incline Use low range or turn around using the K-turn (see page 68). Driving at low RPM or ground speed (3-7 MPH) Drive at a higher speed or use low range more fre- quently ...

  • Polaris 550 EPS - page 146

    144 TROUBLESHOOTING Engine Doesn't T urn Over Engine T urns Over , Fails to St art Engine Backfires Possible Cause Solution Low battery volt age Recharge the battery to 12.8 VDC Loose battery connections Check all connection s and tighten Loose solenoid connectio ns Check all connections and tighten Possible Cause Solution Out of fuel Refuel, ...

  • Polaris 550 EPS - page 147

    145 TROUBLESHOOTING Engine Pings or Knocks Engine Runs Irregularly , St alls or Misfires Possible Cause Solution Poor quality or low octane fuel Replace with recommended fuel Incorrect ignition timing See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plug s Possible Cause Solution Fouled or defective spark plug(s) I ...

  • Polaris 550 EPS - page 148

    146 TROUBLESHOOTING Engine Stop s or Loses Power Engine Overheating Possible Cause Solution Out of fuel Refuel, cycle key to ON position three times for 5 seconds each, then start Kinked or plugged fuel vent line Inspect an d replace W ater is present in fuel Replace with new fuel Fouled or defective spark plug(s) Inspect, clean and/or replace spar ...

  • Polaris 550 EPS - page 149

    147 POLARIS PRODUCTS Part Number Description Engine Lub ricant 2870791 Fogging Oi l (12 oz. Aeroso l) 2876244 PS-4 Full Synthe tic 5W-50 4-Cycle Oil (qt./.95 l) 2876245 PS-4 Fu ll Synt hetic 5W -50 4-Cyc le Oil (gal./3. 8 l) 2878920 PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil (qt./.95 l) 2878919 PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil (ga ...

  • Polaris 550 EPS - page 150

    148 SPECIFICA TIONS * Based on EU Directive 76/432/EC Sport sman X2 550 EPS Maximum W eight Capacity 735 lbs. (333 kg) (includes operator , passenger , cargo, accessories) Dry W eight 813 lbs. (368.8 kg) Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) T ransmission Oil Capacity 37 oz. (1 100 ml) Dem ...

  • Polaris 550 EPS - page 151

    149 SPECIFICA TIONS Clutching *EBS models require no helix/spring adjustment Sport sman X2 550 EPS T ransmission H/L/N/R/P Gear Reduction, Low 5.034:1 Gear Reduction, Reverse 4.508:1 Gear Reduction, High 2.693:1 Drive Ratio, Front 3.818:1 T i res/Pressure, Front Maxxis A T 26 x 8 - 14 / 7 psi (48.3 kPa) T i res/Pressure, Rear Maxxis A T 26 x 10 - 1 ...

  • Polaris 550 EPS - page 152

    150 W ARRANTY LIMITED W ARRANTY POLARIS Sales Inc., 2100 Highway 55, Medina, MN 55340 (POLARIS) gives a SIX MONTH LIMITED W ARRANTY on all components of your POLARIS vehicle against defects in material or workmanship. POLARIS further warrants that the spark arrestor in this product will meet the efficiency requirements of USFS standard 5100-1C for ...

  • Polaris 550 EPS - page 153

    151 W ARRANTY LIMIT A TIONS OF W ARRANT IES AND REMEDIES This warranty excludes damages or failures caused by abuse, accident, fire, or any other cause other than a defect in materials or workmanship and provides no coverage for consumable components, general wear items, or any parts exposed to friction surfaces, stresses, environmental conditions ...

  • Polaris 550 EPS - page 154

    152 W ARRANTY LIMIT A TIONS OF W ARRANT IES AND REMEDIES THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS’ OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FOR TH IN THIS W ARRANTY ARE THE ONL Y REMEDIES A V AILABLE TO ANY PERSON FOR BREACH OF THIS W ARRANTY . POLARIS SHALL H ...

  • Polaris 550 EPS - page 155

    153 W ARRANTY HOW TO OBT AIN W ARRANTY SERVICE If your vehicle requires warranty service, you must take it to a POLARIS Servicing Dealer . When requesting warranty service you must present your copy of the W arranty Registration From to the dealer . (THE COST OF TRANSPOR T A TION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY). POLARIS suggests that ...

  • Polaris 550 EPS - page 156

    154 W ARRANTY EXPORTED PRODUCTS EXCEPT WHERE SPECIFICALL Y REQUIRED BY LA W , THERE IS NO W ARRANTY OR SER V ICE BULLETIN COVERAGE ON THIS PRODUCT IF IT IS SOLD OUTSIDE THE COUNTR Y OF THE SELLING DEALER’S AUTHORIZED LOCA TION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give au ...

  • Polaris 550 EPS - page 157

    155 W ARRANTY U.S.A. EP A Emissions Limited W arranty This emissions limi ted warranty is in addition to t he POLARIS standard limited warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehi cle is designed, built and equipped so it conforms with applicable U.S. Environmental ...

  • Polaris 550 EPS - page 158

    156 W ARRANTY U.S.A. EP A Emissions Limited W arranty The following parts are considered emission-related components for evaporative emissions: *As related to the evaporative emission cont rol sy stem. The exclusive remedy for breach of this limited warrant y shall be, at the exclusive option of POLARIS, repair or replacement of any defective mater ...

  • Polaris 550 EPS - page 159

    157 W ARRANTY U.S.A. EP A Emissions Limited W arranty Owners are responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty cl aims for failures that have been caused by the owner ’ s or operator ’ s improper maintenance or use, by accidents for which POLARIS has no responsibility , or ...

  • Polaris 550 EPS - page 160

    158 MAINTENANCE LOG Present this section of your manual to your dealer each ti me your vehicle is serviced. This will provide you and future owners with an accurate log of maintenance and services performed. DA TE MILES (KM) OR HOURS TEC HNICIAN SERVICE PERFORMED / COMMENTS ...

  • Polaris 550 EPS - page 161

    159 MAINTENANCE LOG DA TE MILES (KM) OR HOURS TEC HNICIAN SERVICE PERFORMED / COMMENTS ...

  • Polaris 550 EPS - page 162

    160 INDEX 0-9 4X4 Switch . . . . . . . . . . . . . . . . . . . 29 A Accessories . . . . . . . . . . . . . . . . . . 138 Active Descent Control Fluid . 104-105 Active Descen t Control System . . . . 40 ADC System . . . . . . . . . . . . . . . . . . 40 Air Filte r . . . . . . . . . . . . . . . . . . . . 116 All Wheel Drive System . . . . . . . 38-39 ...

  • Polaris 550 EPS - page 163

    161 INDEX F Fluid ADC . . . . . . . . . . . . . . . . . . 104-105 Brake . . . . . . . . . . . . . . . . . . . . . . 32 Coolant . . . . . . . . . . . . . . . . . . . . 108 Demand Drive . . . . . . . . . . 102-103 Engine Oil . . . . . . . . . . . . . . . . . . 96 Rear Gearcas e . . . . . . . . . . . . . . 106 Recommended Lubric ant s . . . . . . 95 T ...

  • Polaris 550 EPS - page 164

    162 INDEX N Noise Emission Control System . . . 90 O Oil Engine . . . . . . . . . . . . . . . . . . . 96-99 Rear Gearcase . . . . . . . . . . . 106-107 Transmission . . . . . . . . . . . . 100-101 Oil and Filter Change. . . . . . . . . . 98-99 Oil Change Rear Gearcase . . . . . . . . . . . . . . 107 Transmission . . . . . . . . . . . . . . . 101 Oi ...

  • Polaris 550 EPS - page 165

    163 INDEX T Toe Alignme nt . . . . . . . . . . . . . . . . 112 Towing Capacities . . . . . . . . . . . . . . 76 Towing Loads . . . . . . . . . . . . . . . . . . 76 Trail Etiquet te . . . . . . . . . . . . . . . . . . 58 Training . . . . . . . . . . . . . . . . . . . . . . . . 7 Transmission . . . . . . . . . . . . . . . . . . . 36 Transmission Oil ...

  • Polaris 550 EPS - page 166

    Improper vehicle use can result in SEVERE INJUR Y or DEA TH. READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND W ARNINGS. AL W A YS USE AN APPROVED HELMET AND PROTECTIVE GEAR FOR DRIVER AND P ASSENGER NEVER USE ON PUBLIC ROADS NEVER CARR Y MORE THAN 1 P ASSENGER NEVER USE WITH DRUGS OR ALCOHOL without proper A TV training or instruction at spee ...

Manufacturer Polaris Category Model Vehicle

Documents that we receive from a manufacturer of a Polaris 550 EPS can be divided into several groups. They are, among others:
- Polaris technical drawings
- 550 EPS manuals
- Polaris product data sheets
- information booklets
- or energy labels Polaris 550 EPS
All of them are important, but the most important information from the point of view of use of the device are in the user manual Polaris 550 EPS.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Polaris 550 EPS, service manual, brief instructions and user manuals Polaris 550 EPS. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Polaris 550 EPS.

Similar manuals

A complete manual for the device Polaris 550 EPS, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Polaris 550 EPS by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Polaris 550 EPS.

A complete Polaris manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Polaris 550 EPS - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Polaris 550 EPS, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Polaris 550 EPS, that we can find in the current document
3. Tips how to use the basic functions of the device Polaris 550 EPS - which should help us in our first steps of using Polaris 550 EPS
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Polaris 550 EPS
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Polaris 550 EPS in a specific country, if it was not possible to solve the problem on our own.

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