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Manual Harbor Freight Tools 55167

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  • Harbor Freight Tools 55167 - page 1

    90 Amp flux wire welDer 55167 ASSEMBL Y AND OPERA TING INSTR UCTIONS 3491 Mission Oaks Blvd., Camarillo , CA 93011 Visit our W eb site at http://www .harborfreight.com ® Cop yr ight © 2007 b y Harbor F reight T ools ® . All r ights reser ved. No por tion of this manual or any ar twork contained herein may be reproduced in any shape or f or m wit ...

  • Harbor Freight Tools 55167 - page 2

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 2 SKU 55167 Contents Specifications ............................................................................. 3 General Safety Rules .................................................................. 3 Specific Safety Rules ................. ...

  • Harbor Freight Tools 55167 - page 3

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 3 SKU 55167 SPECIFICA TIONS W elding Current 63 ~ 68 amps; High setting: 79 ~ 90 amps Duty Cycle 10% at 80 amps; 18% at 60 amps (See explanation of Duty Cyc le on page 15.) P ower Consumption 120 V AC , 24 amps peak, single phase Should be connect ...

  • Harbor Freight Tools 55167 - page 4

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 4 SKU 55167 Distractions can cause you to lose control. Protect others in the wor k area from debris such as chips and sparks. Provide barriers or shields as needed. Electrical Safety 4. A vo id body contact with gr ounded surfaces such as pipes, ...

  • Harbor Freight Tools 55167 - page 5

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 5 SKU 55167 15. Use c lamps (not inc luded) or other practical wa ys to secure and suppor t the workpiece to a stable platform. Holding the work by hand or against y our body is unstable and ma y lead to loss of control. 16. Do not for ce the tool ...

  • Harbor Freight Tools 55167 - page 6

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 6 SKU 55167 4. Unplug befor e perform ing maintenance. Alwa ys unplug the W elder from its electrical outlet bef ore perf or ming any inspection, maintenance, or cleaning procedures . 5. Never leave the W elder unattended while energized . T ur n ...

  • Harbor Freight Tools 55167 - page 7

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 7 SKU 55167 easily visib le smoke or flame ma y not be present for some time after the fire has star ted. Do not weld or cut in atmospheres containing dangerously reactive or flam- mable gases, vapors , liquids, and dust. Provide adequate venti ...

  • Harbor Freight Tools 55167 - page 8

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 8 SKU 55167 12. Protect your self fr om electric shoc k. Do not use outdoors . Insulate y ourself from the wor kpiece and ground. Use nonflammable , dr y insulating material if possible, or use dr y rubber mats, dr y w ood or plyw ood, or other d ...

  • Harbor Freight Tools 55167 - page 9

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 9 SKU 55167 Y our tool must be plugged into an appropr iate outlet, proper ly installed and grounded in accordance with all codes and ordinances . The plug and outlet should look like those in the f ollowing illustration. (See 3-Prong Plug and Out ...

  • Harbor Freight Tools 55167 - page 10

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 10 SKU 55167 areas. RECOMMENDED MINIMUM WIRE GA UGE FOR EXTENSION CORDS* NAMEPLA TE AMPERES (At Full Load) EXTENSION CORD LENGTH 25 Feet 50 Feet 75 Feet 100 Feet 150 Feet 0 - 2.0 18 18 18 18 16 2.1 - 3.4 18 18 18 16 14 3.5 - 5.0 18 18 16 14 12 5.1 ...

  • Harbor Freight Tools 55167 - page 11

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 11 SKU 55167 ASSEMBL Y 1. Attach the Handle (30) to the Co ver (31) using scre w (29) inser ted from the Handle top-rear . Ref er to the photo at the top of the ne xt page, and the Assemb ly Diagram on page 24. 2. Attach the Co ver Loc king Spr in ...

  • Harbor Freight Tools 55167 - page 12

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 12 SKU 55167 INST ALLING THE WIRE REEL 1. W ARNING! T urn the welder OFF and unplug it before pr oceeding. 2. Press on the Cov er Loc king Spring (8), then lift the Cov er (31) using Handle (30), to e xpose the Wire F eed Unit (23). 3. Unscrew the ...

  • Harbor Freight Tools 55167 - page 13

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 13 SKU 55167 EXERC ISE EXTRE ME CA UTION - RISK OF FIR E AND/ OR ELE CTRI C SHOC K! The follo wing steps require applying power to the welder . Do not touch anything with the T orch Handle or welding wire or an arc will be ignited. Do not touch th ...

  • Harbor Freight Tools 55167 - page 14

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 14 SKU 55167 5. Remov e the Wire Feed Roller (34) and install one with the proper size (.030”) facing up . 6. Reassemble the Roller Brack et (44), Scre ws (45), and W ashers (46). Put the welding wire into the top groo ve on the Roller , if it i ...

  • Harbor Freight Tools 55167 - page 15

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 15 SKU 55167 6. Connect the new Switch (1c); polar ity does not matter . When reinstalling, make sure that the new Switch fits securely in place . 7. Reassemble , re versing the steps on the pre vious page. 8. Put on appropr iate safety equipment ...

  • Harbor Freight Tools 55167 - page 16

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 16 SKU 55167 SETTING UP THE WELD W ARNING! Use care not to touch the welding tip to gr ounded material whenever the unit is plugged in. This unit is what is referred to as a “hot tip” welder , meaning that current is av ailable to the wire at ...

  • Harbor Freight Tools 55167 - page 17

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 17 SKU 55167 objects, turn the P ower Switch to the ON position. 6. Orient yourself on the area to be welded, then place the F ace Shield ov er your e yes . W arning: Never look at the ignited arc without ANSI appro ved, arc shaded, eye pr otec- t ...

  • Harbor Freight Tools 55167 - page 18

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 18 SKU 55167 WELD SETTINGS CHAR T NO TE: The numbers within the spaces are the appro ximate wire feed settings recommended* f or this wire siz e and material thickness. Material Thickness (Steel) 16 Gauge 14 Gauge 12 Gauge 1 / 8 ” Wire Size (Flu ...

  • Harbor Freight Tools 55167 - page 19

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 19 SKU 55167 WELD DIA GNOSIS EXCESS OR BURN-THR OUGH W eld droops on top and underneath, or falls through entirely , making a hole. PROPER W eld is visible underneath and bulges slightl y on top. INADEQU A TE W eld does not contact the joint fully ...

  • Harbor Freight Tools 55167 - page 20

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 20 SKU 55167 10. When the weld is complete, lift the electrode wire clearly aw ay from any grounded object, set the F ace Shield down, tur n toward the Flux Wire W elder , and tur n the P ow er Switch to the OFF position. 11. Unplug the P ower Cor ...

  • Harbor Freight Tools 55167 - page 21

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 21 SKU 55167 MAINTENANCE W arning: Bef ore perf orming an y maintenance on the W elder , unplug the P ower Cord from the electrical outlet and allo w all parts of the welder to cool thoroughly . 1. P er iodically remov e the Right and Left side pa ...

  • Harbor Freight Tools 55167 - page 22

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 22 SKU 55167 P AR TS LISTS AND DIA GRAMS WIRING SCHEMA TIC ...

  • Harbor Freight Tools 55167 - page 23

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 23 SKU 55167 P ARTS LIST P ar t Description Q’ty 1a Back Handle 1 1b F ront Handle 1 1c T rigger Switch 1 1d Handle Lock Ring 1 1e T orch T ube 1 2b .9 mm Contact Tip 1 3 Nozzle 1 4 Liner 1 5 Fixing P ole (A) for Gun Body 1 6 Fixing P ole (B) fo ...

  • Harbor Freight Tools 55167 - page 24

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 24 SKU 55167 NO TE : Some par ts are listed and shown for illustration pur poses only and are not av ail- able individually as replacement parts. ASSEMBL Y DIA GRAM ...

  • Harbor Freight Tools 55167 - page 25

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 25 SKU 55167 ...

  • Harbor Freight Tools 55167 - page 26

    IMPORT ANT! Be CERT AIN to shut off the Welder , disconnect it from power , and discharge the torc h to ground bef ore adjusting, c leaning, or repairing the unit. SKU 55167 For technical questions, please call 1-800-444-3353. P age 26 If the steps above do not solve the pr oblem or if the repairs in volved are too complex, contact a qualified tec ...

  • Harbor Freight Tools 55167 - page 27

    IMPORT ANT! Be CERT AIN to shut off the Welder , disconnect it from power , and discharge the torc h to ground bef ore adjusting, c leaning, or repairing the unit. SKU 55167 For technical questions, please call 1-800-444-3353. P age 27 If the steps above do not solve the pr oblem or if the repairs in volved are too complex, contact a qualified tec ...

  • Harbor Freight Tools 55167 - page 28

    IMPORT ANT! Be CERT AIN to shut off the Welder , disconnect it from power , and discharge the torc h to ground bef ore adjusting, c leaning, or repairing the unit. SKU 55167 For technical questions, please call 1-800-444-3353. P age 28 If the steps above do not solve the pr oblem or if the repairs in volved are too complex, contact a qualified tec ...

Manufacturer Harbor Freight Tools Category Welder

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