Manual McCulloch ZM4619

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  • McCulloch ZM4619 - page 1

     ZM4619/966564101 OperatorManual  ? ...

  • McCulloch ZM4619 - page 2

    ©2010 HTC. All rights reserved. Beatrice, NE. Printed in U.S.A. T oimplementimprovements,specicationsanddesignscanbealteredwithoutpriornotication. Notethatnolegaldemandscanbeplacedbasedontheinformationcontainedintheseinstructions. Useonlyoriginalpartsfo ...

  • McCulloch ZM4619 - page 3

    INTRODUCTION ........................................................5 Driving and T ransport on Public Roads ................ 5 T owing ...................................................................5 Operating ..............................................................5 Good Service.........................................................6 ...

  • McCulloch ZM4619 - page 4

    W ARNING! Failuretofollowcautiousoperatingpracticescanresultinseriousinjurytothe operatororotherpersons.Theownermustunderstandtheseinstructions,andmust allowonlytrainedpersonswhounderstandtheseinstructionstooperatethemower . Eachpersono ...

  • McCulloch ZM4619 - page 5

     5 Congratulations Thank you for purchasing a McCulloch ride-on mower . This machine is built for superior efciency to rapidly mow primarily large areas. A contr ol panel easily accessible to the operator and a hydrostatic transmission regulated by steering contr ols both contribute to the machine’s perfor m ...

  • McCulloch ZM4619 - page 6

     6 GoodService McCulloch's products ar e sold only in specialized retail stor es with complete service. This ensures that you as a customer receive only the best support and service. Before the pr oduct is delivered, the machine has, for example, been inspected and adjusted by ManufacturingNumber The m ...

  • McCulloch ZM4619 - page 7

    R N   7 These symbols are found on the machine and in the operator’s manual. Study them carefully so that you know what they mean. Used in this publication to notify the reader of a risk of personalinjuryordeath , particularly if the reader should neglect to follow instructions given ...

  • McCulloch ZM4619 - page 8

    Read Shut off engine and Keep a safe Use on slopes No passengers Operator’s remove key befor e distance from no greater Manual perfor ming any the machine than 10° maintenance or repair work Whole body Severing of ngers Do not open or Careful backing up, Careful going exposure to and toes remove safety watch for other forward, watch for throw ...

  • McCulloch ZM4619 - page 9

     9 SafetyInstructions These instructions are for your safety . Read them carefully . IMPORT ANT : THIS CUTTING MACHINE IS CAP ABLE OF AMPUT A TING HANDS AND FEET AND THROWING OBJECTS. F AILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESUL T IN SERIOUS INJUR Y OR DEA TH. GeneralOperation Read, understand, and fo ...

  • McCulloch ZM4619 - page 10

     10 8011-520 Ne ver tak e passengers W atch for trafc when operating near or crossing • roadways. Use extra care when loading or unloading the • machine into a trailer or truck. Always wear eye protection when operating • machine. Data indicates that operators age 60 years and • above are involved in a large per centage ...

  • McCulloch ZM4619 - page 11

     11 PersonalSafetyEquipment 8011-670a P ersonal protective equipment 6003-004 Mow up and do wn, not side to side Make sure that you have rst aid equipment close • at hand when using the machine. Never use the machine when barefoot. • Always wear protective shoes or boots, pr eferably • with steel toe caps. Always we ...

  • McCulloch ZM4619 - page 12

     12 8011-517 Ne ver allo w children to operate the machine 8011-518 K eep children awa y from work area Children T ragic accidents can occur if the operator is not alert to the presence of children. Childr en are often attracted to the machine and the mowing activity . Ne v er assume that children will r emain out of the path of d ...

  • McCulloch ZM4619 - page 13

     13 SafeHandlingofGasoline T o avoid personal injur y or pr operty damage, use extreme car e in handling gasoline. Gasoline is extremely ammable and the vapors ar e explosive. Extinguish all cigarettes, cigars, pipes, and other • sources of ignition. Use only approved gasoline container . • Never remove gas cap or ...

  • McCulloch ZM4619 - page 14

     14 8011-515 Ne ver driv e the machine in an enclosed space GeneralMaintenance Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the • equipment is in safe working condition. Never tamper with safety devices. Check their • proper operation r egularly . Keep machine free of grass, leaves, o ...

  • McCulloch ZM4619 - page 15

     15 Sparking can occur when working with the battery and the heavy cables of the starter circuit. This can cause battery explosion, re or eye injury . Sparking in this circuit can not occur after the chassis cable (normally negative, black) is removed from the battery . Use protective goggles. • Ensure that the fuel ller c ...

  • McCulloch ZM4619 - page 16

     16 IMPORT ANTINFORMA TION Theparkingbrakeisnotsufcienttolockthe machineinplaceduringtransport.Ensurethat themachineiswellfastenedtothetransport vehicle. Alwaysreversethemachineontothe transportvehicletoavoidtippingit? ...

  • McCulloch ZM4619 - page 17

     17 This operator’s manual describes the McCulloch Zero T urn Rider . The rider is tted with a Briggs & Stratton, four -stroke overhead valve engine. Motion Control Levers 1. Seat Adjustment Lever 2. Lift Lever 3. Hour Meter 4. Throttle/choke 5. Blade Switch 6. Ignition Switch 7. Bypass Linkage 8. Fuel T ank 9. Park ...

  • McCulloch ZM4619 - page 18

    W ARNING! Themachinecanturnveryrapidlyif onesteeringcontrolismovedmuch furtherforwardthantheother .  18 MotionControlLevers The machine’s speed and direction ar e continuously variable using the two steering controls. The steering controls can be moved forwar d or ba ...

  • McCulloch ZM4619 - page 19

     19 Seat AdjustmentLever The seat can be adjusted lengthways. Release levers are located at the lower fr ont right, or on the right side—depending on model. When making adjustments, sit on the seat. Slide the lever and maneuver seat to appropriate placement and r elease lever . 8050-852 Seat adjustment BypassLinka ...

  • McCulloch ZM4619 - page 20

     20 FuelT ank The machine has one fuel tank, just behind the seat. The tank capacity is 4 gallons (15.1 liters). The engine will run on a minimum of 85-octane unleaded gasoline (no oil mix). Environmentally adapted alkylate gasoline can be used. See also T echnical Data concer ning ethanol fuel. Methanol fuel is not allow ...

  • McCulloch ZM4619 - page 21

     21 IgnitionSwitch The ignition key is placed on the driver’s panel and is used to start and stop the engine. IMPORT ANTINFORMA TION Donotrunthestarterformorethanve secondseachtime.Iftheenginedoesnot start,waitabout10secondsbeforeretrying. Choke? ...

  • McCulloch ZM4619 - page 22

     22 BladeSwitch In order to engage the mower deck, pull the knob out; the mower blades are disengaged when the knob is depressed. 8058-019 Cut height lift le ver 8058-123 Blade s witch 8058-080-1 Released parking brake IMPORT ANTINFORMA TION Inordertoobtainanevencuttingheightitis important ...

  • McCulloch ZM4619 - page 23

     23 Fuses Fuses are located on the left hand side of the machine. They are accessed by tilting the seat forward. They ar e at pin fuses of the same type used in automobiles. There ar e two fuses with ratings and functions: 20 Amp Primary fuse 7.5 Amp Mower deck coupling FuelShutOffV alve The fuel shut off valve i ...

  • McCulloch ZM4619 - page 24

      24 Read the Safety section and following pages, if you are unfamiliar with the machine. T raining Zero turn mowers are far mor e maneuverable than typical riding mowers due to their unique steering capabilities. We suggest that this section be r eviewed in its entirety prior to attempting to move the mower under its own ...

  • McCulloch ZM4619 - page 25

      25 8058-123 Blade s witch 8058-019 Cut height lift le ver 8058-080-1 Released parking brake BeforeStarting Read the sections Safety Instructions and • Controls befor e star ting the machine. Perfor m the daily maintenance before • starting (see Maintenance Schedule in the Maintenance section). Check that there is ...

  • McCulloch ZM4619 - page 26

      26 8058-123 Set the throttle 8058-077 Place controls in neutral position 8058-123 Set the choke control Move the steering controls outwar d to the locked (outer) neutral position. Move the throttle to the middle position. If the engine is cold, pull the choke control knob up. NOTE: On models without a separate choke con ...

  • McCulloch ZM4619 - page 27

      27 W ARNING! Engineexhaustandcertainvehicle componentscontainoremitchemicals consideredtocausecancer ,birth defectsorotherreproductivesystem damage.Theengineexhaustcontains carbonmonoxide,whichisaodorless, colorless,poisonous ...

  • McCulloch ZM4619 - page 28

      28 W ARNING! Lead-acidbatteriesgenerate explosivegases.Keepsparks, ameandsmokingmaterials awayfrombatteries. Always weareyeprotectionwhenaround batteries. WeakBattery If your battery is too weak to star t the engine, it should be recharged. (See Battery i ...

  • McCulloch ZM4619 - page 29

      29 Running Release the parking brake by moving the lever 1. downward. Y our mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without rst setting the parking brake will shut off the engine. Move the steering controls to the neutral 2. positio ...

  • McCulloch ZM4619 - page 30

      30 Move throttle contr ol to full throttle (not choke). 7. The machine’s speed and direction ar e continuously variable using the two steering controls. When both contr ols are in the neutral position, the machine stands still. By moving both controls an equal amount forward or backwar d, the machine moves in a straig ...

  • McCulloch ZM4619 - page 31

      31 MowingTips Observe and ag rocks and other xed • objects to avoid collisions. Begin with a high cutting height and reduce it • until the desired mowing r esult is attained. The average lawn should be cut to 2½" (64 mm) during the cool season and over 3" (76 mm) during the hot months. For health ...

  • McCulloch ZM4619 - page 32

      32 StoppingtheEngine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has been worked hard. A void idling the engine for longer periods, as there is a risk of the spark plugs fouling. Disengage the mower deck by depressing the 1. blade switch. IMPORT ANT? ...

  • McCulloch ZM4619 - page 33

      33 8058-032 Bypass linkage, EZT engaged 8058-033 Bypass linkage, EZT loc ked in the b ypass position ManualT ransport When pushing or pulling the mower , engage the EZT (Integrated Zeroturn T ransaxle) bypass linkages. The EZT bypass linkages are located on the r ear of the frame, below the rear engine guar d. Raise ...

  • McCulloch ZM4619 - page 34

     34 1) First change after 8-10 hours. When operating with a heavy load or at high ambient temperatures, r eplace every 50 hours. 2) In dusty conditions, cleaning and replacement ar e requir ed more often. 3) Performed by authorized service workshop. ● = Described in this manual ♦ = Not described in this manual ? ...

  • McCulloch ZM4619 - page 35

     35 1) First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, r eplace every 50 hours. 2) In dusty conditions, cleaning and replacement ar e requir ed more often. 3) Performed by authorized service workshop. ● = Described in this manual ♦ = Not described in this manual ? ...

  • McCulloch ZM4619 - page 36

     36 Battery Y our mower is equipped with a maintenance free battery and does not need servicing. However , periodic charging of the battery with an automotive type battery charger will extend its life. Keep battery and ter minals clean. • Keep battery bolts tight. • See chart for charging times. • IMPORT ANT? ...

  • McCulloch ZM4619 - page 37

    TirePressures All four tires should have a pr essure of 15 psi / 103 kPa /1 bar .  37 SafetySystem The machine is equipped with a safety system that prevents starting or driving under the following conditions. The engine can only be started when: The mower deck is disengaged. • The steering controls ar e in ...

  • McCulloch ZM4619 - page 38

    1 2 1 3  38 W ARNING! Themachinemustbestanding absolutelystillwhentheparkbrake isengaged. Visually check that no damage is found on the lever , linages, or switch belonging to the parking brake. Perfor m a stand still test and check that there is a braking action. T o adjust the p ...

  • McCulloch ZM4619 - page 39

     39 PumpBelt ReplacingEZT(E-SeriesZeroturnT ransaxle)belt Park the mower on a level surface. Engage the parking brake. EZTBeltRemoval NOTE: T o maintain efcient cooling and not damage the EZT s, be careful of the fan blades when servicing the belt. Remove the deck belt (see • Deck Belt R ...

  • McCulloch ZM4619 - page 40

    2 1 3  40 IMPORT ANTINFORMA TION Specialbladeboltisheattreated. ReplacewithaMcCullochboltifrequired. Donotuselowergradehardwarethan specied. CuttingBlades T o attain the best mowing effect, it is important that the blades are well sharpened and not damag ...

  • McCulloch ZM4619 - page 41

     41 AdjustingtheMowerDeck DeckLeveling Adjust the deck while the mower is on a level surface. Make sure the tires ar e inated to the correct pressur e. See T ransmission under T echnicalData . If tires ar e under or over inated, the deck cannot be properly adjusted. The deck should be adjusted s ...

  • McCulloch ZM4619 - page 42

         42 IMPORT ANTINFORMA TION DONOTaddanytypeoftirelinerorfoamll materialtothetires.Excessiveloadscreated byfoamlledtireswillcausepremature failures. OnlyuseO.E.M.speciedtires. 8058-083 1. Caster yoke 2. C ...

  • McCulloch ZM4619 - page 43

      43 General For engine lubrication, see the engine manufacturer's Owners Manual. Remove the ignition key to prevent unintentional movements during lubrication. When lubricating with an oil can, it must be lled with engine oil. When lubricating with gr ease, unless otherwise stated, use a high grade molybden ...

  • McCulloch ZM4619 - page 44

      44 8050-009 Lubricating the front wheels IMPORT ANTINFORMA TION Useminimallubricationandremoveexcess lubricantsothatisdoesnotcomeintocontact withbeltsorbeltpulleydrivesurfaces. WheelandDeckZerks Use only good quality bearing grease. Grease ...

  • McCulloch ZM4619 - page 45

     45 Problem Cause Engine will not start Blade switch is engaged. • Steering controls ar e not locked in the neutral position • Parking brake is not activated • Battery is dead • Contamination in the carburetor or fuel line. • Fuel supply is closed or the shutoff valve for the fuel tank is in ...

  • McCulloch ZM4619 - page 46

     46 Problem Cause Engine overheats Clogged air intake or cooling ns • Engine overloaded • Poor ventilation around engine • Defective engine speed regulator • T oo little or no oil in the engine • Contamination in the carburetor or fuel line. • Fouled spark plugs • Battery not charging ...

  • McCulloch ZM4619 - page 47

      47 WinterStorage At the end of the mowing season, the machine should be readied for storage (or if it will not be in use for longer than 30 days). Fuel allowed to stand for long periods of time (30 days or more) can leave sticky residues that can plug the carbur etor and disrupt engine function. Fuel stabilizers are an acc ...

  • McCulloch ZM4619 - page 48

      48 ...

  • McCulloch ZM4619 - page 49

        49 T orqueSpecications HexHeadCapScrews The torque values shown should be used as a general guideline when specic tor que values are not given. U.S.StandardHardware Grade SAE Grade 5 SAE Grade 8 Flangelock Screw w/Flangelock Nut ft./lbs ft./lbs Nm ft./lbs Nm ft./lbs Nm Shank Size ...

  • McCulloch ZM4619 - page 50

        50 1) Refer to the engine manufacture’ own- ers manual for engine specications. 2) The power rating of the engines indi- cated is the average net power output (at specied rpm) of a typical produc- tion engine for the engine model mea- sured to SAE standar d J1349/ISO1585. Mass production engines ...

  • McCulloch ZM4619 - page 51

        51 ZM4619/966564101 Equipment Cutting width 46" Cutting height 1.5" - 4" / 2.5 cm - 10.6 cm Uncut circle 0 Number of blades 2 Blade length 22¾ / 58 cm Nose rollers No Sprung seat Standard Hinged armrests No Blade engagement Electric clutch Deck construction Stamped Productivi ...

  • McCulloch ZM4619 - page 52

       52 USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulll the requir ements. This is also applicable to special requir ements for any of the states, (Califor nia emission rules etc.). Do not remove any of thes ...

  • McCulloch ZM4619 - page 53

      53 Action Date,mtrreading, stamp,sign DeliveryService 1. Charge the battery . 2. Adjust the tire pr essure of all wheels to 15 PSI (1 bar). 3. Mount the steering controls in the normal position. 4. Connect the contact box to the cable for the seat’s safety switch. 5. Check that the rig ...

  • McCulloch ZM4619 - page 54

      54 Action Date,mtrreading, stamp,sign After10hours 1. Change the engine oil. 2. Change the oil lter . 3. Check hydraulic oil level. 4. Inspect hydraulic hoses. 5. Inspect hydraulic belt. 6. Inspect hydraulic lter . 7. Check neutral position. 8. Check safety system. 9. Check seat ...

  • McCulloch ZM4619 - page 55

      55 Action Date,mtrreading, stamp,sign 100-HourService 1. Grease ttings (caster pivots and caster wheels) 2. Inspect dampeners 3. Inspect frame 4. Inspect throttle and choke cables 5. Inspect hardwar e 6. Check the tire pr essures 7. Change the engine oil and lter 8. Change air l ...

  • McCulloch ZM4619 - page 56

      56 Action Date,mtrreading, stamp,sign 300-HourService 1. Grease ttings (caster pivots and caster wheels) 2. Inspect dampeners 3. Inspect frame 4. Inspect throttle and choke cables 5. Inspect hardwar e 6. Check the tire pr essures 7. Change the engine oil and lter 8. Change air l ...

  • McCulloch ZM4619 - page 57

      57 Action Date,mtrreading, stamp,sign Atleastonceeachyear 1. Clean the engine’s cooling air intake. 2. Replace the air cleaner’s pre-lter (foam). 3. Replace the air lter’s paper cartridge. 4. Change the engine oil. 5. Replace the engine oil lter . 6. Check/adjust ...

  • McCulloch ZM4619 - page 58

      58 Action Date,mtrreading, stamp,sign ...

  • McCulloch ZM4619 - page 59

    ...

  • McCulloch ZM4619 - page 60

    P/N 115 349428R1 03/08/10 ...

Manufacturer McCulloch Category Lawn Mower

Documents that we receive from a manufacturer of a McCulloch ZM4619 can be divided into several groups. They are, among others:
- McCulloch technical drawings
- ZM4619 manuals
- McCulloch product data sheets
- information booklets
- or energy labels McCulloch ZM4619
All of them are important, but the most important information from the point of view of use of the device are in the user manual McCulloch ZM4619.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals McCulloch ZM4619, service manual, brief instructions and user manuals McCulloch ZM4619. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product McCulloch ZM4619.

Similar manuals

A complete manual for the device McCulloch ZM4619, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use McCulloch ZM4619 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of McCulloch ZM4619.

A complete McCulloch manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual McCulloch ZM4619 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the McCulloch ZM4619, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the McCulloch ZM4619, that we can find in the current document
3. Tips how to use the basic functions of the device McCulloch ZM4619 - which should help us in our first steps of using McCulloch ZM4619
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with McCulloch ZM4619
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of McCulloch ZM4619 in a specific country, if it was not possible to solve the problem on our own.

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