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Manual Honeywell IS4100

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  • Honeywell IS4100 - page 1

    IS4100 ScanQuest ® Series Laser Scan Engine Installation and User’s Guide ...

  • Honeywell IS4100 - page 2

    Disclaimer Honeywell International In c. (“HII”) reserves the ri ght to make changes in specifications and other inform ation contained in this document without prior notice, and the reader should in all cases consu lt HII to determine whether any such changes have been made. The inform ation in this publication does not re present a commitment ...

  • Honeywell IS4100 - page 3

    T ABLE OF C ONTENTS Introduction Theory of O peration............................................................................... 1 Accessories ........................................................................................... 2 Components of the ScanQues t Engine ................................................. 3 Label Locations ..... ...

  • Honeywell IS4100 - page 4

    iv T ABLE OF C ONTENTS Scan Sense Timing IS4110 Timing Diagra m ....................................................................... 23 Regulatory Requirements and Warning s Regulatory R equirement s .................................................................... 24 Europe .................................................................... ...

  • Honeywell IS4100 - page 5

    1 I NTRODUCTION Honeywell’s IS4125 ScanQue st ® Engines are compact laser bar code scanners designed to be integrated with OEM dev ices. The ScanQuest series provides fast, accurate, reliable scanning in a compac t, lightweight package. The IS4125 has built-in decod ing for versat ile OEM operations. The IS412 5 has flash upgradeable firm ware. ...

  • Honeywell IS4100 - page 6

    2 I NTRODUCTION Accessories The following are availab le: IS4125 Decoded Scan Engine Part Numbers PN D ESCRIPTION M ANUFACTURE /P ART N O . 19-07092 Flex Ribbon 12 Pos x 70mm Burndy BFC12X70A4 M-07102 Thru Hole 12 Pos ZIF Connector Burndy FLWSLW125-1C7 M-07103 Flex Ribbon 12 Pos x 130mm Burndy BFC12X30A4 IS4110 Non-Decoded Scan Engine Part Numbers ...

  • Honeywell IS4100 - page 7

    I NTRODUCTION Components of the ScanQuest Scan Engine Figure 1 : IS4110 Figure 2: IS4125 Scanner window : This aperture emits laser light. Object Detection Device: When a specified time has elapsed without any scanning, the unit will enter a “standby” mode. T o reactivate the unit, present an object in front of the window. Ribbon Cables: This I ...

  • Honeywell IS4100 - page 8

    I NTRODUCTION Label Locations The serial number label is l ocated on the bottom of the unit. On the top of the unit is the “avoid exposure” and mode l number label. The following are examples of these labels: Figure 3: Labels Maintenance Smudges and dirt on the unit’s windo w c an interfere with the unit’s performance. If the window require ...

  • Honeywell IS4100 - page 9

    5 A UTOMATIC S CAN A CTIVATION An object detection device is located b e hind the scanner window initiates the scanning process. In short range mode the signal pro jects approximately 101.61 mm – 177.84 mm (4" – 7") beyond the output window. In long range mode the signal projects approximatel y 228.61 mm – 330. 21 mm (9" – 13 ...

  • Honeywell IS4100 - page 10

    6 D ESIGN S PECIFICATIONS O PERATIONAL Light Source: VLD 650 ± 10 nm CDRH/IEC: Designed to be used in CDRH Class II and IEC Class 2 laser products UL: UL recognized component for Canada and US Standard: 25 mm to 200 mm (1" to 8") Depth of Field, UPC 100% (0.33 mm (13 mil) bar codes): High Dens ity: 10 mm to 175 mm (0.4" to 6.9" ...

  • Honeywell IS4100 - page 11

    7 D ESIGN S PECIFICATIONS M ECHANICAL Dimensions: 45.7 mm L x 40.6 mm W x 18.5 mm D ( 1.8" L x 1.6" W x 0.73" D) Weight: 53 g. (1.87 oz.) IS4125 Termination: Low profile ZIF 12-pi n connector that accepts a 1 mm x 12 position FFC/FPC cable Dimensions: 45.7 mm L x 40.6 mm W x 14 mm D (1.8" L x 1.6" W x 0.55" D) Weight: ...

  • Honeywell IS4100 - page 12

    8 D ESIGN S PECIFICATIONS E NVIRONMENTAL Operating Temperature: -20°C to 50°C (-4°F to 122°F) Storage Temperature: -40°C to 70°C (-40°F to 158°F ) Humidity: 5% to 95% relative humidity, non-condensi ng Vibration: 7G over 10-500 Hz IS4125 Light Levels: Up to 60,000 Lux (5,574 footcand les) C OMPLIANCE Laser Class: Class 2; IEC 60825-1, EN 60 ...

  • Honeywell IS4100 - page 13

    IS4125 D EPTH OF F IELD Minimum Bar Code Element Width Standard High Density A B C D E F G H I J mm .17 .19 .25 .33 .53 .13 .16 .18 .25 .33 mil 6.8 7.5 10.4 13 21 5.2 6.1 7.2 10.4 13 Figure 4. Depth of Field Specifications are subjec t to change without notice. 9 ...

  • Honeywell IS4100 - page 14

    IS4125 O BJECT D ETEC TION Figure 5. IS4125 Object Detection Field Please note certain ambient light cond it ions may interfere with the object detection mechanism, resulting in false activation of the e ngine. To mitigate the problem, please try one of the follo wing suggestions: 1. Avoid mounting the engine direct ly facing the ambient light sour ...

  • Honeywell IS4100 - page 15

    D ESIGN S PECIFICATIONS Specifications for the Supplemental Window In applications where a seco ndary window is installed with the IS4125, the following recommendations shou ld be followed in order to a chieve the best performance. While these recommendatio ns provide general guide lines for a successful integration and inst allation, it will take ...

  • Honeywell IS4100 - page 16

    12 D EFAULT S ETTINGS Many functions of the IS4125 decode sca n engine can be config ured or enabled/disabled. The deco de engine is sh ipped from the factor y configured to a set of default conditions. The default parameter of the decode sca n engine has an asterisk (*) in the charts on the following pages. If an asterisk is not in the default col ...

  • Honeywell IS4100 - page 17

    13 D EFAULT S ETTINGS Parameter Default RS232 OR RS232 TTL Light Pen Keyboard Wedge USB No Two Second Timeout *   Razzberry Tone on Timeout   No Tone on Timeout *   Three Beeps on Timeout   Beep Before Transmit *       Beep After Transmit      Baud Rate 9600 Parity Space   8 Data Bits ? ...

  • Honeywell IS4100 - page 18

    14 D EFAULT S ETTINGS Parameter Default RS232 OR RS232 TTL Light Pen Keyboard Wedge USB Prefix ID for UPC/EAN       Suffix ID for UPC/EAN       Bars High *  Spaces High   Transmit as Scanned *   Transmit as code 39   Poll Light Pen 5 volts   No Poll Light Pen *   Reverse Polarity ...

  • Honeywell IS4100 - page 19

    15 D EFAULT S ETTINGS Parameter Default RS232 OR RS232 TTL Light Pen Keyboard Wedge USB Set Minimum Character Length         Set Character Lock Length         Transmit UPC-A Number Sys *         UPC-A Check Digit Transmit *         Convert UPC-A to EAN-1 ...

  • Honeywell IS4100 - page 20

    16 D EFAULT S ETTINGS Parameter Default RS232 OR RS232 TTL Light Pen Keyboard Wedge USB Matrix 2 of 5 Check Digit         Hong Kong Matrix 2 of 5         MSI-Plessy Test of Check Digit *         Enable MSI-Plessy Mod 10 Check Digit         Enable MSI-Ple ...

  • Honeywell IS4100 - page 21

    17 D EFAULT S ETTINGS Parameter Default RS232 OR RS232 TTL Light Pen Keyboard Wedge USB Retransmit of Same Code    1st Configurable Prefix ID    2nd Configurable Prefix ID    1st Configurable Suffix ID    2nd Configurable Suffix ID    Clear all Configurable Prefixes and Suffixes    SNI Beetle Mo ...

  • Honeywell IS4100 - page 22

    S CANNER T ERMINATIONS IS4125-47 Connector Pin Assignments Hone ywell provides a lo w profile ZIF 12-pin connector to connect to a 1 mm x 12 position FFC/FPC cable. The pin assignments are as follo ws: 1 12 Figure 7 Pin Signal Name Function 1 VCC Input. 5VDC (± 0.25V) This requires 58 mA in standby and 120 mA peak. 2 Ground Signal and power ground ...

  • Honeywell IS4100 - page 23

    S CANNER T ERMINATIONS IS4125-38 Connector Pin Assignments Hon e ywell provides a lo w profile ZIF 12-pin connector to connect to a 1 mm x 12 position FFC/FPC cable. The pin assignments are as follo ws: 1 12 Figure 8 Pin Signal Name Function 1 VCC Input. 5 VDC (± 0.25V) This requires 58 mA in standby and 120 mA peak. 2 Ground Signal and power grou ...

  • Honeywell IS4100 - page 24

    S CANNER T ERMINATIONS IS4125-41, IS4125-63 & IS4125-76 Connector Pin Assignments Hone ywell provides a lo w profile ZIF 12-pin connector to connect to a 1 mm x 12 position FFC/FPC cable. The pin assignments are as follo ws: 1 12 Figure 9 Pin Signal Name Function 1 VCC Input. 5 VDC (± 0.25V) This requires 58 mA in standby and 120 mA peak. 2 Gr ...

  • Honeywell IS4100 - page 25

    S CANNER T ERMINATIONS IS4125-163 Connector Pin Assignments Honeywell provides a lo w profile ZIF 12-pin connector to connect to a 1 mm x 12 position FFC/FPC cable. The pin assignments are as follo ws: 1 12 Figure 10 Pin Signal Name Function 1 VCC Input. 5VDC (± 0.25V) This requires 58 mA in standby and 120 mA peak. 2 Ground Signal and power groun ...

  • Honeywell IS4100 - page 26

    S CANNER T ERMINATIONS IS4110 Connector Pin Assignments Hone ywell provides a lo w profile ZIF 10-pin connector that accepts an FPC/FFC cable with a 1.0 mm Pitch and a 0.3 mm end thickness. T his cable is available from Honeywell in various lengths. Figure 11 The pin assig nments are as follo ws: Pin Signal Name Function 1 VCC +5V +/-.25V supplied ...

  • Honeywell IS4100 - page 27

    S CAN S ENSE T IMING IS4110 Timing Diagram The SCAN SENSE pulse occurs once for ea ch flip cycle. A flip cycle represents one scan in each direction (right to left then left to right from the scanner perspective). The HIGH to LOW transit ion of the SCAN SENSE signal initiates the start of the flip cycle. The frequency of the SCAN SENSE puls es is d ...

  • Honeywell IS4100 - page 28

    24 R EGULATORY R EQUIRE MENTS AND W ARNINGS Regulatory Requirements The IS4100 Series ScanQuest Laser Scan engines are designed to meet the requirements of CDRH Class II and IEC Clas s 2 laser products. CDRH Class II/IEC Class 2 are defined as follows: Emission Duration: Greater than 0.25 seconds Accessible Emission Limit: Less than 0.001 W (1.0 mi ...

  • Honeywell IS4100 - page 29

    25 R EGULATORY R EQUIR EMENTS AND W ARNINGS Europe The CE Mark is required on products with IS4110 and IS4125 Scan Engin es if the products are to be importe d into European Economc Area (EEA) countries. Use of the CE Mark requires comp liance with Directives and standards dependent upon the type of product. Information ma y be found at “ http:// ...

  • Honeywell IS4100 - page 30

    26 R EGULATORY R EQUIR EMENTS AND W ARNINGS United States Laser Safety To assist with the FDA filing requirements (refer to Regulatory Req uirements on page 24), Metrologic has registered the scan eng ine with the FDA as a component. Customers can contact CDRH at the follo wing address: Food and Drug Administration Center for Devices and Radiol ogi ...

  • Honeywell IS4100 - page 31

    27 R EGULATORY R EQUIREMENTS AND W ARNINGS Canada Laser Safety The Radiation Protection Bur eau currently accepts products meeting the FDA standards in Canada. For more information contact: Radiation Protection Bureau 775 Brookfield Road Ottawa, Ontario K1A 1C1 EMC The IS4125 has been tested to meet Class B EMC Standar ds. The integrator is respons ...

  • Honeywell IS4100 - page 32

    28 L IMITED W ARRANTY Honeywell International Inc. ("HII") warrants its products and optional accessories to be free from defects in materials and workmanship and to conform to HII’s published specifications applicable to the products purchased at the time of shipment. This warrant y does not cover any HII product which is (i) improperl ...

  • Honeywell IS4100 - page 33

    29 P ATENTS For patent information, please refer to www.honeywellaidc.com/patents . ...

  • Honeywell IS4100 - page 34

    30 I NDEX A Adapter Ca ble ............................... 2 Applications an d Protoc ols ............ 5 Assignments pin ............................................. 3 B Beam Width ........................... 6, 7, 8 Beeper ....................... 12–17, 18–22 C Cable adapter ................................ 2, 11 FFC/FPC ..................... ...

  • Honeywell IS4100 - page 35

    31 I NDEX R Red LE D ........................................ 2 Regulatory Requirements Canada Laser Safety ............... 27 Europe Laser Safety ................ 25 United States Laser Safety ...... 26 Repair .......................................... 28 Ribbon Cabl e ............................. 2, 3 RMA ........................................ ...

  • Honeywell IS4100 - page 36

    32 C USTOMER S UPPORT Technical Assistance If you need assistance installing or troubl esho oting your devi ce, please call your distributor or the nearest technical supp ort office: North Amer ica/Canada Telephone: (800) 782-4263 E-mail: hsmnasupport@honeyw ell.com Latin A merica Telephone: (803) 835-8000 Telephone: (800) 782-4263 E-mail: hsmlasup ...

  • Honeywell IS4100 - page 37

    33 C USTOMER S UPPORT Product Service and Repair Honeywell International Inc. provides service for all its products through service centers throughout the world. To obtain warranty or non-warrant y service, contact the appropriate location be low to obtain a Return Material Authorization nu mber (RMA #) before returning the product. North America T ...

  • Honeywell IS4100 - page 38

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  • Honeywell IS4100 - page 39

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  • Honeywell IS4100 - page 40

    Honey w ell Scanning & Mobility 9680 Old Bailes Road Fort Mill, SC 29707 www.honeywellaidc.com 00-02257 Rev E May 2010 ...

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