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Manual Graco 3000cc

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  • Graco 3000cc - page 1

    3A054 0L EN Instructions - Parts List 4-Ball Lowers 3000cc and 4000cc Models Designed for low pres sure, high volume c irculation of finishing mate rials. Do not use for flushing or purging lines with ca ustic s, acids, abrasiv e line strippers, and other similar fluids. For profes sional use only . See page 2 for model in format ion, in cluding ma ...

  • Graco 3000cc - page 2

    Models 2 3A0540L Contents Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 4-Ball Lowe rs Cross Refer ence Chart . . . . . . . . . . 3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Changing the TSL . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Repair . . . . . . . . . . . . . . . ...

  • Graco 3000cc - page 3

    4-Ball Lo wers Cros s Refere nce Cha rt 3A054 0L 3 4-Ball Lowers Cros s Re ferenc e Chart This cha rt cros s referen ces ear lier styl es of 4- ball lowe rs to the curren t lowers, whi ch incl ude the TSL pum p and spring loaded packin gs. Earli er Lower Part No. Curr en t Lowe r P art No. 218523 24F 286 218524 24F 448 218530 24F 453 218531 24F 451 ...

  • Graco 3000cc - page 4

    Warnings 4 3A0540L Warnings The foll owing war nings are f or the se tup, us e, ground ing, ma intena nce, and re pair o f this equ ipment . The excl ama- tion po int sym bol alerts you to a general warning and the hazard symbols refer to proce dure-spec ific r isks. Whe n these sy mbols a ppear in the bod y of th is manua l, re fer back to these W ...

  • Graco 3000cc - page 5

    Warn ings 3A054 0L 5 PERS ONAL PROTE CTIVE EQU IPMEN T You must we ar appro priate pr otective equipment when oper ating, se rvici ng, or when in the operati ng area of the e quipment t o help protect you from serious i njury, in cludin g eye inj ury, he aring lo ss, inha lation of toxic fumes , and b urns. This equi pment includes b ut is not l im ...

  • Graco 3000cc - page 6

    Chang ing the TSL 6 3A0540L Changing the TSL Check the conditi on of the T SL and the leve l in th e res- ervoir every week, min imum. TSL sh ould be ch anged at least ev ery mon th. Part No. 2 06995 Th roat Seal Liquid (TSL) c arries res i- due from the pum p rod into the reser voir. Discol oration of the TS L fluid is t o be expec ted du ring nor ...

  • Graco 3000cc - page 7

    Repair 3A054 0L 7 Repair Replace the Th roat Packings Without Disconne cting the Lower NOTE: Throat pa cking k its are av ailab le. See pa ge 2 2. Kit part s are ma rked wit h a sy mbol, for ex ample (30†). For best results , inst all the TSL Pu mp Repai r Kit 24F618 each tim e the thro at pack ings ar e change d. NOTE: To repla ce the throat pac ...

  • Graco 3000cc - page 8

    Repai r 8 3A0540L TSL Pump Rep air (if present) NOTE: TSL Pump Repa ir Kit 2 4F618 i s availabl e. See page 22. In stall the TSL Pu mp Repai r Kit 24F 618 each time th e throat p ackings are chang ed. Kit par ts are marked with a sym bol, for example (36  ). 1. Fo llow step s 1-6 und er Replace the Thr oat Pack- ings Without Disconnecting the Lo ...

  • Graco 3000cc - page 9

    Repair 3A054 0L 9 Lower Disassem bly NOTE: This pump is easies t to repa ir when l eft in the Part No. 2 18742 a ccessor y pump s tand and disass em- bled as i nstructe d. For repa ir at a remote lo cation, hav e another p ump st and avail able. NOTE: Seal kits are a vailabl e for eac h lower size. Se e page 22. Ki t parts are ma rked with an aster ...

  • Graco 3000cc - page 10

    Repai r 10 3A0540L 8. Remove the wet-cup (34) and o- ring (52) . Remove the TSL pump pis ton seal (36 ), sp ring (35), an d o-rings (51). 9. Remove the throat c artridge ( 27). Remo ve the o-ring ( 52), glan ds (32, 33) , packin gs (30, 31), and spri ng (28) . 10. Remove the nuts (12), lo ckwashe rs (11 ), and si x cylind er capscr ews (1 0). Li ft ...

  • Graco 3000cc - page 11

    Repair 3A054 0L 11 F IG . 5. Exploded View of Lower See Throat Packing Detail on pages 18 an d 20. TI15572c 43 18 26 19 25* 24 23* 11 9 6 15* 13 *22 16 8 10 56 41 17* 21 20 27 28 5* 4 2 *3 1 40 34 1 *3 5* 7 12 13 14 15* 16 17* 18 8 9 53a ‡ 53c 53d ‡ ‡ 53b  53e *15 16 *17 18 51   36 Apply lubricant to all packings and seals. Apply rem ...

  • Graco 3000cc - page 12

    Repai r 12 3A0540L F IG . 6. Cutaw ay View of Lower 53e  40 TI1585 8c TI1560 4a 26 19 *25 24 6 13 16 41 21 4 2 *3 1 40 1 *3 7 14 17* 18 9 18 5* 5* 18 13 16 18 16 17* 14 16 15* 15 *15 *15 †30 31† †32 †33 †52 †52  51  36 34 27 28 53c ‡ 53d ‡ 53b ‡ 53a 31† †30 †33 53f  35 ...

  • Graco 3000cc - page 13

    Repair 3A054 0L 13 Lower Reassemb ly 1. Lubricate the new p iston se al (2 5*) and ins tall it o n the p is ton . 2. Install t he piston plate (2 4) with the beve led edg e facing aw ay from t he piston seal. Se e F IG . 7. 3. Inst all o-rin g reta iner (20) . Lubric ate o-r ing (22* ) and slide it on o ver the t hreads o f pist on shaft. A pply hi ...

  • Graco 3000cc - page 14

    Repai r 14 3A0540L 7. Lubricate a nd ins tall the new o-rings (15*) ar ound each of th e four bal l seats (13 and 1 4). 8. Place th e inlet v alve hou sing (7 ) on a fla t sur face with the ball va lve o penings f acing up. Lub ricate t he seals ( 17*) an d set th em into ea ch si de of th e inlet valve h ousin g. 9. Place th e ball gu ides (16 ) a ...

  • Graco 3000cc - page 15

    Repair 3A054 0L 15 13. If Part No . 218742 ac cessory pump sta nd is us ed, place the inle t valve housing a nd manifol d assem bly on the pump stand . Install and tightl y screw i n the three pum p stand bo lts. 14. Lubricate and ins tall the new sea ls (3*, 5* ) in the inlet and outlet housi ngs (2, 7 ). Set the cylin der (4) and riser tubes ( 6) ...

  • Graco 3000cc - page 16

    Repai r 16 3A0540L ...

  • Graco 3000cc - page 17

    Parts 3A054 0L 17 Parts See T hroat P acking Det ail on pages 18 a nd 20. TI15572 c 43 18 26 19 25* 24 23* 11 9 6 15* 13 *22 16 8 10 56 41 17* 21 20 27 28 5* 4 2 *3 1 40 34 1 *3 5* 7 12 13 14 15* 16 17* 18 8 9 53a ‡ 53c 53d ‡ ‡ 53b  53e *15 16 *17 18 51   36 52† †52 53f See Part s List s: 3000cc, page s 18-19 4000cc, page s 20-21 ...

  • Graco 3000cc - page 18

    Parts 18 3A0540L 3000cc Lowers Part No. 2 4F448 , Series A, Stainle ss Steel Part No. 24F450, Series A, Carbon Steel Part No. 2 4F449 , Series A, Stainle ss Steel Ref. No. Descriptio n Lower Qty 24F448 24F45 0 24F449 1 MANIFOLD; s st 16E965 16E9 65 2 MANIFO LD; cs t 180520 2 2 HOUSI NG, out let; ss t 16E084 16E084 1 HOUSING, outlet; cst 16E085 1 3* ...

  • Graco 3000cc - page 19

    Parts 3A054 0L 19 Click here to return to repair kit page.  Repla cement D anger and Warnin g labe ls, tags , and c ards are av ailab le at n o cost. * Parts inc luded in Sea l Repair Kit 2 43728 (purcha se sepa rately). † Pa rts inc luded in Throat P ackin g Repai r Kit 24F 247 (pu rchase separate ly).  Parts inc luded in TSL Pump Repair K ...

  • Graco 3000cc - page 20

    Parts 20 3A0540L 4000cc Lowers Part No. 2 4F451 , Series A, Stainle ss Steel Part No. 24F453, Series A, Carbon Steel Part No. 2 4F452 , Series A, Stainle ss Steel Part No. 2 4J888, S eries A, S tainless S teel Ref. No. Descriptio n Lower Qty 24F451 24 F453 2 4F452 2 4J888 1 MANIFOLD; s st; npt 16E965 16E9 65 2 MANIFOLD ; cst; np t 180520 2 MANIFOLD ...

  • Graco 3000cc - page 21

    Parts 3A054 0L 21 Click here to return to repair kit page.  Repla cement D anger and Warnin g labe ls, tags , and c ards are av ailab le at n o cost. * Parts inc luded in Sea l Repair Kit 2 43729 (purcha se sepa rately). † Pa rts inc luded in Throat P ackin g Repai r Kit 24F 247 (pu rchase separate ly).  Parts inc luded in TSL Pump Repair K ...

  • Graco 3000cc - page 22

    Repai r Kits, Re lated Man uals, and Acces sorie s 22 3A0540L Repair K its, Re lated Manual s, and A ccesso ries NOTE: The lowers l isted in thi s manual must use the throat packing kits an d the comp lete pu mp repai r kits li sted i n the foll owing tabl e. Do not use kits for older-styl e lowers (se e manual 31183 2) with these lowers. The throa ...

  • Graco 3000cc - page 23

    Technica l Data 3A054 0L 23 Technical Data Loctite ® is a reg istered trademar k of the L octite Corpora tion. 4-Ball Pump Lowers (3000 and 4000 cc S izes) U.S. Metric Maximum Fluid Working Press ure 3000 cc L owers 440 psi 3.0 MPa, 30 bar 4000 cc L owers 330 psi 2.3 MPa, 23 bar Displaceme nt per Cycle 3000 cc L owers 3000 cc 4000 cc L owers 4000 ...

  • Graco 3000cc - page 24

    All written and visual data contained in this document reflects the latest product information available at the ti me of publica t ion. Graco reserves the right to make changes at any t ime without not ice. This manual contains E nglish. MM 3A0540 Graco Hea dquarter s: Minne apolis Internati onal Offices : Belgi um, China, Japan , Korea GRACO INC. ...

Manufacturer Graco Category Yard Vacuum

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All of them are important, but the most important information from the point of view of use of the device are in the user manual Graco 3000cc.

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A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Graco 3000cc by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Graco 3000cc.

A complete Graco manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Graco 3000cc - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Graco 3000cc, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Graco 3000cc, that we can find in the current document
3. Tips how to use the basic functions of the device Graco 3000cc - which should help us in our first steps of using Graco 3000cc
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Graco 3000cc
5. FAQ - Frequently Asked Questions
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