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Manual HP D-04

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  • HP D-04 - page 1

    Models: D-04, G-04 INST ALLA TION & SERVICE W ANNER ENGINEERING, INC. 1204 Chestnut A venue, Minneapolis, MN 55403 TEL: (612) 332-5681 F AX: (612) 332-6937 T OLL-FREE F AX [US only]: (800) 332-6812 www .hydra-cell.com email: sales@wannereng.com INDUSTRIAL PUMPS ...

  • HP D-04 - page 2

    2 D04-991-2400 5/1/04 Max Pressure 2,500 psi (170 bar) Capacity @ Max Pressure rpm gpm I/min D/G-04-X 1750 2.9 1 1.0 D/G-04-E 1750 2.1 7.8 D/G-04-S 1750 1.6 6.1 Delivery @ Rated Pressure revs/gal 500 psi 1500 psi 2500 psi D/G-04-X 565 583 603 D/G-04-E 761 795 833 D/G-04-S 921 972 1,093 revs/liter 35 bar 100 bar 170 bar D/G-04-X 149 154 159 D/G-04-E ...

  • HP D-04 - page 3

    3 D04-991-2400 5/1/04 RPM 0 NPSHr (feet of water) 1750 1 2 3 4 5 6 7 8 9 10 11 12 0 200 400 600 800 1000 1200 1400 1600 1800 D/G-04-X D/G-04-E D/G-04-S NPSHr (meters of water) 1.0 2.0 3.0 2.5 3.5 0 .5 1.5 0 RPM 0 200 400 600 800 1000 1200 1400 1600 1800 1750 500 PSI (35 bar) 1500 PSI (100 bar) 2500 PSI (170 bar) 12.5 0 11.25 10 8.75 7.5 6.25 5.0 3. ...

  • HP D-04 - page 4

    4 D04-991-2400 5/1/04 D/G-04 Dimensions D/G-04 Models with Metallic Pumping Head Brass 304 Stainless Steel 316 Stainless Steel 7.01 (178) 10.38 (263.7) Outlet D-04: 1/2" NPT G-04: 1/2" BSPT D-04: 1/2" NPT G-04: 1/2" BSPT Inlet 9.93 (252.2) 2.25 (57.2) 8.71 (221.2) 2.25 (57.2) 2.75 (69.9) 2.75 (69.9) 3.35 (85.1) 0.75 (19.1) 0.75 ...

  • HP D-04 - page 5

    5 D04-991-2400 5/1/04 D/G-04 Installation NOTE: The numbers in parentheses are the Reference Numbers on the illustrations in the Parts Manual. Location Locate the pump as close to the supply source as possible. Install it in a lighted clean space where it will be easy to inspect and maintain. Allow room for checking the oil level, changing the oil, ...

  • HP D-04 - page 6

    6 D04-991-2400 5/1/04 D/G-04 Installation Inlet Calculations Acceleration Head Calculating the Acceleration Head Use the following formula to calculate acceleration head losses. Subtract this figure from the NPSHa, and compare the result to the NPSHr of the Hydra-Cell pump. Ha = (L x V x N x C) ÷ (K x G) where: Ha = Acceleration head (ft of liquid ...

  • HP D-04 - page 7

    7 D04-991-2400 5/1/04 D/G-04 Installation Discharge Piping NOTE: Consult the Factory before manifolding two or more pumps together . NOTE: Single-acting pumps create a pulsing flow. Using pulsation dampening devices in the discharge line can reduce or eliminate this. Hose and Routing Use the shortest, most-direct route for the discharge line. Selec ...

  • HP D-04 - page 8

    8 D04-991-2400 5/1/04 Before Initial Start-Up Before you start the pump, be sure that: • All shutof f valves are open, and the pump has an adequate supply of fluid. • All connections are tight. • The oil level is 1/4 inch (6 mm) above the cast surface in the upper oil reservoir . • The relief valve on the pump outlet is adjusted so the pump ...

  • HP D-04 - page 9

    9 D04-991-2400 5/1/04 D/G-04 Maintenance NOTE: The numbers in parentheses are the Ref. Nos. on the illustrations in the Parts Manual. Daily Check the oil level and the condition of the oil. The oil level should be 1/4 in. (6 mm) above the cast surface in the upper oil reservoir . Use the appropriate Hydra-Oil for the application (contact Wanner Eng ...

  • HP D-04 - page 10

    10 D04-991-2400 5/1/04 D/G-04 Service (Fluid End) Bolt T orque Specifications Ref. No. D-04 G-04 1 50 ft-lbs 70 Nm 17 10 in-lbs 1 10 Ncm ...

  • HP D-04 - page 11

    11 D04-991-2400 5/1/04 D/G-04 Service (Fluid End) NOTE: The number in parentheses are the Reference numbers on the illustration at right and in the Parts Manual. This section explains how to disassemble and inspect all easily serviceable parts of the pump. Repair procedures for the hydraulic end (oil reservoir) of the pump are included in a later s ...

  • HP D-04 - page 12

    12 D04-991-2400 5/1/04 D/G-04 Service (Fluid End) 3. Inspect and Replace Diaphragms (17) a. Lift a diaphragm by one edge, and turn the pump shaft until the diaphragm moves up to “ top dead center ” . This will expose machined cross-holes in the plunger shaft behind the diaphragm. b . Insert the plunger holder tool through one of the machined cr ...

  • HP D-04 - page 13

    13 D04-991-2400 5/1/04 D/G-04 Service (Fluid End) 6. Reinstall V alve Plate (12) and Manifold (3) a. Reinstall the valve plate (12), with the valve assemblies installed as outlined above, onto the diaphragm plate (18) and alignment pins (29). Tighten the two socket-head capscrews evenly and snugly to compress the outer diaphragm beads and hold the ...

  • HP D-04 - page 14

    14 D04-991-2400 5/1/04 D/G-04 Service (Hydraulic End) ...

  • HP D-04 - page 15

    15 D04-991-2400 5/1/04 D/G-04 Service (Hydraulic End) NOTE: The numbers in parentheses are the Ref. Nos. on the illustrations in the Parts Manual. This section explains how to disassemble and inspect the hydraulic end (oil reservoir) of the pump. CAUTION: Do not disassemble the hydraulic end unless you are a skilled mechanic. For assistance, contac ...

  • HP D-04 - page 16

    16 D04-991-2400 5/1/04 D/G-04 Service (Hydraulic End) 3. Replace Shaft Seal NOTE: Inspect the shaft seal (54) before continuing. If it looks damaged in any way , replace it. a. Press the back bearing (55) and seal (54) out of the cover (52). Discard the seal. b. Apply a coating of Loctite High-Performance Pipe Sealant with T eflon © , or a compara ...

  • HP D-04 - page 17

    17 D04-991-2400 5/1/04 D/G-04 T roubleshooting Cavitation • Inadequate fluid supply because: — Inlet line collapsed or clogged — Clogged line strainer — Inlet line too small or too long — Air leak in inlet line — Worn or damaged inlet hose — Suction line too long — T oo many valves and elbows in inlet line • Fluid too hot for inle ...

  • HP D-04 - page 18

    18 D04-991-2400 5/1/04 V alve Wear • Normal wear from high-speed operation • Cavitation • Abrasives in the fluid • V alve incompatible with corrosives in the fluid • Pump running too fast Loss of Oil • External seepage • Rupture of diaphragm • Frozen pump • Worn shaft seal • Oil drain piping or fill cap loose. • V alve plate a ...

  • HP D-04 - page 19

    19 D04-991-2400 5/1/04 Limited W arranty W anner Engineering, Inc. extends to the original purchaser of equipment manufacturerd by it and bearing its name, a limited one-year warranty from the date of purchase against defects in material or workmanship, provided that the equipment is installed and operated in accordance with the recommendations and ...

  • HP D-04 - page 20

    20 D04-991-2400 5/1/04 W ANNER ENGINEERING, INC. 1204 Chestnut A venue, Minneapolis, MN 55403 TEL: (612) 332-5681 F AX: (612) 332-6937 T OLL-FREE F AX [US only]: (800) 332-6812 www .hydra-cell.com email: sales@wannereng.com ©2004 W anner Engineering, Inc. Printed in USA ...

Manufacturer HP Category Water Pump

Documents that we receive from a manufacturer of a HP D-04 can be divided into several groups. They are, among others:
- HP technical drawings
- D-04 manuals
- HP product data sheets
- information booklets
- or energy labels HP D-04
All of them are important, but the most important information from the point of view of use of the device are in the user manual HP D-04.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals HP D-04, service manual, brief instructions and user manuals HP D-04. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product HP D-04.

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A complete manual for the device HP D-04, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use HP D-04 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of HP D-04.

A complete HP manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual HP D-04 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the HP D-04, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the HP D-04, that we can find in the current document
3. Tips how to use the basic functions of the device HP D-04 - which should help us in our first steps of using HP D-04
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with HP D-04
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of HP D-04 in a specific country, if it was not possible to solve the problem on our own.

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