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Manual Honeywell 500-XCL5010

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  • Honeywell 500-XCL5010 - page 1

    Excel 500/600 CONTROL SYSTEM INSTALLATION INSTRUCTIONS CONTENTS Revision Ov erview ........................................................................................................................................................................ 4 Safety Instructions ............................................................................ ...

  • Honeywell 500-XCL5010 - page 2

    EXCEL 500/600 INSTALLATION INSTRUCTIONS Line Pow er Supply ............................................................................................. 23 XC6010 Comput er M odule ................................................................................. 23 XC5010C C omputer M odule .......................................................... ...

  • Honeywell 500-XCL5010 - page 3

    EXCEL 500/600 INSTALLATION INSTRUCTIONS GSM Antenna In stallation ....................................................................................... 47 M20 T erminal Set-u p............................................................................................... 47 Trademark Inform ation Echelon, LON, L ON M ARK , L ON W ORKS , LonBuilde ...

  • Honeywell 500-XCL5010 - page 4

    EXCEL 500/600 INSTALLATION INSTRUCTIONS REVISION OVERVIEW On the follow ing pages, change s have been made compared to the previous relea se of this d ocument: Page: Change: throughout Information re garding Di stributed I/O modules has be en removed . Please refer instea d to Distributed I/O Product D ata (EN0B-0090GE5 1). 21 Fig. 44 has b een cha ...

  • Honeywell 500-XCL5010 - page 5

    EXCEL 500 /600 IN STALLATION INSTRUCTION S SAFETY INSTRUCTIONS — When perfor ming any w ork (insta llation, m ounting, start- — Use only ac cessory eq uipment w hich comes from or h as up), all instr uctions given by the ma nufacturer an d in been approve d by Honey well. particular the safety instructio ns prov ided in the Installation Instruc ...

  • Honeywell 500-XCL5010 - page 6

    EXCEL 500 /600 IN STALLATION INSTRUCTION S MOUNTING Control U n it I nstallat ion The Ex cel 500 and 60 0 controllers hav e the sa me hous ing and can be i nstalled two diff erent w ays: — Installation inside a contr ol panel (s ee page 8) . — Installation through a control pa nel door (see pa ge 10). Fig. 1. Excel 500/600 pan el door mounti ng ...

  • Honeywell 500-XCL5010 - page 7

    EXCEL 500 /600 IN STALLATION INSTRUCTION S — Type X W 569 13 in. ( 330 mm) long (for hou sings one above the oth er) CA UTION Incorrect ly inserted bus cable s can destroy the modules in stalled. The internal b us begins at the fir st housing, conta ining t he power supp ly and co mputer modules, and end s at the last housing. The protectiv e bus ...

  • Honeywell 500-XCL5010 - page 8

    EXCEL 500 /600 IN STALLATION INSTRUCTION S Setting th e Modul e Address (not XCL5010) In the case of application prior t o CARE 4.0, you can set the module addre ss using the r otary HEX switches l ocated on the upper surf ace of the re spective input and output mo dules. The rotary H EX sw itch of Distributed I/O modules i s situ ated within the h ...

  • Honeywell 500-XCL5010 - page 9

    EXCEL 500 /600 IN STALLATION INSTRUCTION S 3. Code the terminal b lock ( see secti on "Coding the Terminal B lock (not X CL5010)" on page 7). 4. Make sure that the l ocking s crews are pos itioned as shown in F ig. 13. 5. Plug in the enclosure . Fig. 15. Excel 50 0/600 ex tended wiring base Fig. 13. Housing lo cking screws and latche s Us ...

  • Honeywell 500-XCL5010 - page 10

    EXCEL 500 /600 IN STALLATION INSTRUCTION S Excel 500- XCL5010 Plug in the co mmunication mod ule unt il it s naps into t he con- 1. Attach the DIN rail mo unting clips t o the housi ng. troller hou sing 2. Mount the co ntroller on the DIN ra il. NOTE: If the communi cation module has bee n replaced or pulled out an d plugg ed in again , push the re ...

  • Honeywell 500-XCL5010 - page 11

    EXCEL 500 /600 IN STALLATION INSTRUCTION S External In stallation o f XI582AH Operato r Interface 1. Re move the cove r. Fig. 20. Housing retai ning clamp 4. Turn retaining clamp to fix housing. 5. Code the terminal b lock ( see page 7). 6. Install the base . Fig. 21. Inst alling the wirin g base 7. Complete electrical wiring . 8. Lock the cover. F ...

  • Honeywell 500-XCL5010 - page 12

    EXCEL 500 /600 IN STALLATION INSTRUCTION S Fig. 26. Routing the cable 4. If mounting o n a wall, remove feet. Fig. 27. Removing f eet 5. Attach the hou sing to the wall. Fig. 28. A ttaching to wall 6. Make electr ical connection s (gray w ire not used). 7. Reconnect cable to pane l if remove d in step 2. Fig. 29. Making electrical connections 8. Re ...

  • Honeywell 500-XCL5010 - page 13

    EXCEL 500 /600 IN STALLATION INSTRUCTION S Fig. 31. Jumper lo cation (bac klight ON position) The figure above show s the location of th e jumper. To change jumper posit ion, disconnect t he connector fir st, then pu ll off jumper w ith tweez ers or pincers and move t o new po sition. When the jum per is e nabled (ON-po sition) the backl ight will ...

  • Honeywell 500-XCL5010 - page 14

    EXCEL 500 /600 IN STALLATION INSTRUCTION S Dimens ions Excel 500/ 600 Fig. 34. Excel 50 0/600 out side dimension s EN1R-1047GE51 R0902 14 ...

  • Honeywell 500-XCL5010 - page 15

    EXCEL 500 /600 IN STALLATION INSTRUCTION S Excel 500- XCL5010 Fig. 35. Excel 50 0-XCL5010 di mensions 15 EN1R-1047GE51 R0902 ...

  • Honeywell 500-XCL5010 - page 16

    EXCEL 500 /600 IN STALLATION INSTRUCTION S XI582AH Fig. 36. XI582A H dimensions EN1R-1047GE51 R0902 16 ...

  • Honeywell 500-XCL5010 - page 17

    EXCEL 500 /600 IN STALLATION INSTRUCTION S Battery Activation during Commissio ning (XC6010, only) The controller is delivered from the factory with the b attery in the computer module electrica lly isolat ed from the inter nal circuitry by a safety tag to preven t the bat tery from discharging in transit. The controller is delivered from the facto ...

  • Honeywell 500-XCL5010 - page 18

    EXCEL 500 /600 IN STALLATION INSTRUCTION S NOTE: The CPU modul es XC5010C and XCL5010 do not contain a battery. R AM is buffer ed for 3 days by a capacit or. Dismantl ing the Con trol Panel Unit Before disman tling the c ontroller , the low voltage switch S 1 of the power s upply modu le mu st be sw itched OFF (p ositio n 0). To dismantl e the co n ...

  • Honeywell 500-XCL5010 - page 19

    EXCEL 500 /600 IN STALLATION INSTRUCTION S Dismantlin g the XI582AH Operato r Interface Use a pen cil or sim ilar object to open t he XI582AH O perator Interface. 2 2 1 1 0000079b Fig. 42. Remov ing Excel 500-XC L5010 fr om DIN rail 1. Dismantl e the control l er hou sing as dep icted. 2. Pull the low er part of the housin g off the control pan el. ...

  • Honeywell 500-XCL5010 - page 20

    EXCEL 500 /600 IN STALLATION INSTRUCTION S ELECTRICAL CONNECTIONS When connec ting the co ntroller, both VDE, Natio nal Electri c Code NEC (or e quivalent) and any local regu lation s con- cerning gr ounding an d zero volt age must be ob served. Electrica l work sh ould be carr ied out by a qualif ied electrician. Under no cir cumst ances sho uld s ...

  • Honeywell 500-XCL5010 - page 21

    EXCEL 500 /600 IN STALLATION INSTRUCTION S XC5010C / XC6010 Cable Len gths and Sizes A cable lengt h of 1300 ft (400m) w ith a cross section al area of 0.5 mm 2 (20 A W G) is permi ssible for a two-core, 0 to 10 V dc Table 3. Cabl e sizing signal cab le. Type of signal Cross sect ional area ≤ ≤ ≤ ≤ 300 ft (100 m) ≤ ≤ ≤ ≤ 550 ft (170 ...

  • Honeywell 500-XCL5010 - page 22

    EXCEL 500 /600 IN STALLATION INSTRUCTION S Summar y of In ternal M odules Table 4. Summary of Excel 500/600 intern al modules Module Name Inputs Outputs Manual override s witches LED display Computer m odule XC5010C , XC5210C Reset button L ON W ORKS serv ice butt on RS232 front-rear switch L ON W ORKS Servic e LED C-Bus transmit C-Bus re ceive Nor ...

  • Honeywell 500-XCL5010 - page 23

    EXCEL 500 /600 IN STALLATION INSTRUCTION S Line Power Supply W A RNING A separate CRT 6 or 1450 series (U.S.) tr ansformer must be used for each of the EXCEL 500/ 600 control l er's 24 V s upply . No additional loa ds may be conne cted ! Each addition al XL500 /600 con troller r equires its own transformer. An additional transformer, appro pri ...

  • Honeywell 500-XCL5010 - page 24

    EXCEL 500 /600 IN STALLATION INSTRUCTION S Fig. 50. Excel 60 0 submodu le mounting loc ation For informatio n pertain ing to system bu s baud r ates an d termination switch settings, s ee sect ion "C-Bus T ermination (Excel 600)" o n page 38. Fig. 48. Excel 60 0 CPU modem conne ction The X C6010 has 2 EPRO Ms for the op erating system an ...

  • Honeywell 500-XCL5010 - page 25

    EXCEL 500 /600 IN STALLATION INSTRUCTION S NOTE: Shielded cable i s not n ecessary for the L ON W ORK S bus. The seria l port conne ctions at the bac k of the mod ule can be used to conn ect an XI582 MM I or, for CPUs w ith firmw are version V2.1. 0 or new er, a mode m or ISDN termi nal adapter. See section "Remote Communi cations" o n pa ...

  • Honeywell 500-XCL5010 - page 26

    EXCEL 500 /600 IN STALLATION INSTRUCTION S Fig. 54. Connection of XAPU 24-2F UPS (intern al modules) LED (L3) show s operati on by battery . NOTE: The output from the XAPU 24-2F m ust not be connect ed with ot her device s. The fully-equ ipped Excel 500/60 0 contro ller w ill be co mpletely supported w ith the battery for at lea st 15 minut es, wit ...

  • Honeywell 500-XCL5010 - page 27

    EXCEL 500 /600 IN STALLATION INSTRUCTION S XP502 with E xternal UPS XA PU 24-2F (Distribut ed I/O and Internal Modules) As show n in the figure b elow, tw o XAPU 24-2F UPSs are required w hen the co ntroller has both in ternal and D istributed I/O module s conne cted. Fig. 56. Connection of XAPU 24-2F UPS (intern al and Distributed I/O modul es) XA ...

  • Honeywell 500-XCL5010 - page 28

    EXCEL 500 /600 IN STALLATION INSTRUCTION S Fig. 58 show s several connecti on exampl es for various sensors: W S21 W ind Sensor; SAF 25 Solar Sen sor; and VM P Feedback Pote ntiome ter. Fig. 58. XF521A connection examples Fig. 59 show s connections t o a TF26. Terminal s 1, 3: temperatur e adjustme nt Terminal s 5, 3: room sensor Terminal s 6, 3: L ...

  • Honeywell 500-XCL5010 - page 29

    EXCEL 500 /600 IN STALLATION INSTRUCTION S Fig. 60. XF526 A nalog Input module connection s XF523A Digital Input Module The digit al input mo dule can process DC or AC v oltage signals. T he module has 12 dig ital inputs. W hen the input voltage r eaches 5 V, t he digit al signal is set to a st atus of "1". With a hyster esis of 2.5 V, th ...

  • Honeywell 500-XCL5010 - page 30

    EXCEL 500 /600 IN STALLATION INSTRUCTION S XF522A and XF527 Ana log Output Modules Technical Specifi cations Number: 8 analog outp uts Voltage rating: 0 to 10 V, max . 11V Current rating: 1 mA max . Resolution: 8 bit Accuracy : ±150 mV or 1. 5% deviatio n from outpu t voltage Manual override s witches: XF522A 5 manual overrid e switch es (AO1 to A ...

  • Honeywell 500-XCL5010 - page 31

    EXCEL 500 /600 IN STALLATION INSTRUCTION S XF525A Three-Position Output Module Technical Specifi cations An L 16 minia ture cir cuit brea ker or G 10 A quick blow fuse should be u s ed to pr otect the 24 0 Vac mains supply . Voltage rating: 240 Vac or 28 Vd c max. NOTE: The max imum volt age for th e U.S. is 24 V . Current rating: 0.2A max . at 240 ...

  • Honeywell 500-XCL5010 - page 32

    EXCEL 500 /600 IN STALLATION INSTRUCTION S Excel 500-XCL5010 The Ex cel 500-X CL5010 hous ing compri ses a removable screw term inal bloc k for direct p ower supply w iring. For proper instal lation o f the ter minal bloc k, follow these instruct ions: 1. Read the complete ch apter "Installat ion" carefu lly. 2. Follow the instruction s f ...

  • Honeywell 500-XCL5010 - page 33

    Fig. 69. Transformer e xample Use quick-ac ting ba ckup fuse 1 0 A (or automat ic H16 or L16) to protect transformer pr imary side. On t he primary side of the CRT 2, there i s a fusible output of type M 0.315 A (T ) 250 V for the purpose of fine fusing. NOTE: W hen sel ecting the appro priate transf ormer, con- sider the number of D istributed I/O ...

  • Honeywell 500-XCL5010 - page 34

    EXCEL 500 /600 IN STALLATION INSTRUCTION S 4. Select one of the trans formers of the CRT -series or 1450 series from the tables on t he previous page or take a com mercially available standard transfor mer fulfilling th e requirements li sted in Table 14. 5. Make sure that the c ommunica tion mo dule is att ached to the control ler hou sing. IMPORT ...

  • Honeywell 500-XCL5010 - page 35

    EXCEL 500 /600 IN STALLATION INSTRUCTION S grou nd Vi 10 Vdc Immersion t emperature sensor VF 1 00 Air duct temper ature sensor LF 100 25K ohm Wind sensor: Wind sensor W S21. Further connections: 200K ohm Temperatur e sensor ter minal T F26 Table 15. A ccuracy of analog input sensor s Fig. 75. A nalog input / low-im pedance sensors Pull-Up Resistor ...

  • Honeywell 500-XCL5010 - page 36

    EXCEL 500 /600 IN STALLATION INSTRUCTION S COMMUNICATIONS L ON W ORKS Bus Wiring Connectio n between t he Distrib uted I/O m odules and the CPU are ma de from t he L ON W ORKS connect or module XSL511. T he L ON W ORKS b us is a 78-k ilobi t serial li nk that uses transformer is olation so that the bus w iring does not have a polar i ty; that is, i ...

  • Honeywell 500-XCL5010 - page 37

    Ho n e y w e l l X A L - T e r m EXCEL 500 /600 IN STALLATION INSTRUCTION S Fig. 80. Terminatio n Module 209541B connect ions for a singly-terminated FT T network 3 4 5 shield 1 shield 4 3 0 6 LON Termination plu g-in jumper FTT/LPT B us FTT/LPT Free Park Po sition removabl e screw-type 3-pole termi nal block L L O O N N Fig. 81. XA L-Term In the c ...

  • Honeywell 500-XCL5010 - page 38

    EXCEL 500 /600 IN STALLATION INSTRUCTION S Inside the c abinet: J-Y-(ST )Y 2 x 2 x 0.8 Outside the cab inet: A-Y-(ST) 2 x 2 x 0.8 In principle, data transmitting cables should be shiel ded in case of RFI. The follow ing su mmariz es cable ty pes an d give s selecti on guidance. N ote that ba ud rate and max imum bus length ar e related to eac h oth ...

  • Honeywell 500-XCL5010 - page 39

    Fig. 84. Excel 50 0-XCL5010 C- Bus DIP s witch location Table 23. DIP switch settings for C-Bus ter mination (Excel 500-XCL5 010) DIP switch Communication Controller Com- setting speed location patibilit y XD505A, up max. 9.6 Kbau d - XL20X D middle o f XD508, middle max. 76.8 Kba ud bus XL20X D508 beginnin g or XD 508, down m ax . 76.8 Kbaud end o ...

  • Honeywell 500-XCL5010 - page 40

    EXCEL 500 /600 IN STALLATION INSTRUCTION S Excel 500 Cable Speci fications The X I582AH Operator Interfac e can be connec ted eith er to the or the bac k of the X C5010C. — XW582 cable, fr ont connection, length 15 f t (5 m) — XW583 cable, b ack connection, length 15 ft ( 5 m) Fig. 87. Excel 50 0 / XI582 cables The X I584 Operator and S ervice ...

  • Honeywell 500-XCL5010 - page 41

    SHIELD 1 2 3 4 5 9 6 7 8 9 6 7 8 1 2 3 4 5 XW585 1 2 3 4 5 9 6 7 8 RTS RxD DCD TxD RI DTR CTS GND Excel 500-XCL5010 Cabl e Specification s MMI Cables Ready-mad e cables w i th the sh ield already connected to the computer mo dule plug end ar e availabl e for the conne ction of external M MIs. Table 24. Cab le specification s MMI ty pe Cable Length ...

  • Honeywell 500-XCL5010 - page 42

    EXCEL 500 /600 IN STALLATION INSTRUCTION S Fig. 90. Excel 50 0 and Exc el 600 used tog ether with XI 584 and XI 582 Oper ator Interfaces Fig. 91. XW584 c able detail s EN1R-1047GE51 RR0902 42 ...

  • Honeywell 500-XCL5010 - page 43

    EXCEL 500 /600 IN STALLATION INSTRUCTION S REMOTE COMMUNICATIONS The follow ing appl ies to the X C5010C and XCL5010 , only. For remote co mmuni cations w i th up to thre e XBS Build ing Centrals, a modem or ISDN terminal adapter can be connect ed directly to the seri al port of the XC5010C CPU (either front or rear conn ection) or the serial port ...

  • Honeywell 500-XCL5010 - page 44

    EXCEL 500 /600 IN STALLATION INSTRUCTION S Automatic Baudrate Synchronization The defau lt communica tion speed betw een the XC5010C /XCL5010 C PU and the l ocal m odem/ISDN ter m inal adapter is 96 00 baud. The commun ication speed betw een the XC5010C/X CL5010 CPU and X BS modems/ ISDN termina l adapter s is auto- matically synchr onized by the t ...

  • Honeywell 500-XCL5010 - page 45

    EXCEL 500 /600 IN STALLATION INSTRUCTION S modem conn ected to the Ex cel controller serial p ort, and it then transmit s via GSM like a cellular ( m obile) phone. NOTE: Communi cation via G SM requires fir mware versio n V2.3.0 or higher. IMPORTANT With the M 20T, data communicat ion is po ssible only in 900 M Hz GSM networks. GSM networks operati ...

  • Honeywell 500-XCL5010 - page 46

    EXCEL 500 /600 IN STALLATION INSTRUCTION S Protection fus e 1 A, fast blow Max. RF pow er 2 W at 900 MHz Power supply connecto r 6-pin mod ular CE conformity: • 89/336/EC (EM C guideline) • 73/23/EC ( Low voltage g uideline) • 91/263/EC (Telecom municat ions dev ices gu idelin e) Standards: • EMC: ET S 300 342-1 • Safety: EN 60950 • GSM ...

  • Honeywell 500-XCL5010 - page 47

    EXCEL 500 /600 IN STALLATION INSTRUCTION S GSM Antenna Install ation The max i mum anten na cable le ngth is 8.0m (inc luding t he 20 cm M20 T erminal c able). Use a cable th at is spe cified by t he supplier of t he GSM antenna. Impr oper cables w ith resistance s that are too high w ill reduce the ampli fication of the antenna. • Ideally you sh ...

  • Honeywell 500-XCL5010 - page 48

    EXCEL 500 /600 IN STALLATION INSTRUCTION S NOTE: As soon as the PIN is entere d into the Ex cel controlle r, the fo llowing mechanis ms will t ake place automatical ly: — Cyclica l check (o nce per min ute) for ex istence of the PIN nu mber in t he M20 (AT +CPIN?) — Sending of PIN number to M20T , if it has lost it. This guar antees commu nicat ...

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All of them are important, but the most important information from the point of view of use of the device are in the user manual Honeywell 500-XCL5010.

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