Manual Woodstock W1686

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  • Woodstock W1686 - page 1

    INSTRUCTION MANUAL MODEL W1686 SPINDLE SANDER Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@woodstockint.com COPYRIGHT © AUGUST, 2002 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in Taiwan ONLINE M ...

  • Woodstock W1686 - page 2

    WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities con- tains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other maso ...

  • Woodstock W1686 - page 3

    TABLE OF CONTENTS PAGE 1. INTRODUCTION ..............................................................................................2 About Your New Sander ............................................................................2 Woodstock Service And Support ..................................................................2 Warranty And Retu ...

  • Woodstock W1686 - page 4

    INTRODUCTION -2- INTRODUCTION About Your New Sander Your new SHOP FOX ® W1686 has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reli- able operation. The Model W1686 is capable of a wide variety of sanding operations. Featur ...

  • Woodstock W1686 - page 5

    INTRODUCTION -3- INTRODUCTION Warranty And Returns Woodstock International, Inc. warrants all SHOP FOX ® machinery to be free of defects from workman- ship and materials for a period of 2 years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence o ...

  • Woodstock W1686 - page 6

    SAFETY -4- SAFETY READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Standard Safety Instructions 1. Thoroughly read the instruction manual before operating your machine. Learn the applications, limitations and potential hazards of this machine. Keep manual in a safe, convenient place for futu ...

  • Woodstock W1686 - page 7

    SAFETY -5- 12. Do not force tool. The machine will do a safer and better job at the rate for which it was designed. 13. Use correct tool. Do not force machine or attachment to do a job for which it was not designed. 14. Wear proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, keep long hair tied up, etc. 15. Remove adjusting key ...

  • Woodstock W1686 - page 8

    SAFETY -6- Additional Safety Instructions For Sanders 1. Spindle Rotation: Always brace workpiece against the rotation of the sanding spindle. 2. Finger Safety: Always keep fingertips away from the moving spindle. 3. Sanding Rate: Always use light pressure when holding the workpiece against the sanding spindle. 5. Personal Safety Equipment: Always ...

  • Woodstock W1686 - page 9

    SAFETY -7- Avoiding Potential Injuries Figure B. Never touch a moving spindle. Figure A. Never sand a workpiece while holding it off the table surface. ...

  • Woodstock W1686 - page 10

    ELECTRICAL -8- ELECTRICAL REQUIREMENTS Figure 1. Typical 110V 3-prong plug and receptacle. Extension Cords When it is necessary to use an extension cord, use the following guidelines: • Use cords rated for Hard Service • Never exceed a length of 100 feet • Use cords with 14 ga. wire or bigger (12 ga., 10 ga., etc.) • Ensure cord has a groun ...

  • Woodstock W1686 - page 11

    ELECTRICAL -9- Extension Cords We do not recommend using an extension cord with 220V equipment. Instead, arrange the placement of your machinery and installed wiring to eliminate the need for extension cords. If you must use an extension cord, make sure it is rated Hard Service (grade S) or better. The extension cord must always contain a ground wi ...

  • Woodstock W1686 - page 12

    ASSEMBLY -10- INSTRUCTION MANUAL MODEL W1686 SPINDLE SANDER Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@woodstockint.com COPYRIGHT © AUGUST, 2002 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in T ...

  • Woodstock W1686 - page 13

    ASSEMBLY -11- Spindle Sander Base 1 Spindle Sander Table 1 Sanding Spindles 10 Table Inserts 4 Spindle Wrench 1 Hardware Bag 1 Item Q t y . The following is a description of the components shipped with the SHOP FOX ® W1688. We recommended that the components be laid out in a similar fashion to those in Figure 3 . This will help in identification b ...

  • Woodstock W1686 - page 14

    ASSEMBLY -12- Clean Up The exposed, unpainted surfaces of the machine have been coated with an oil to prevent rust during shipment. This oil needs to be removed before operation. Use a solvent based degreaser to remove the oil. Never use flammables such as gas or other petro- leum-based solvents to clean your machine. These products have low flash ...

  • Woodstock W1686 - page 15

    ASSEMBLY -13- General The main components of the SHOP FOX ® W1686 are assembled at the factory; however, some assembly is required. Table/Trunnion To attach the table/trunnion assembly: 1. With the assistance of a helper, carefully lift the table/trunnion assembly onto the top of the sander base. 2. Align the mounting holes in the trunnions with t ...

  • Woodstock W1686 - page 16

    ASSEMBLY -14- Dust Port Connect a dust collector to the 4" dust port on the back of the sander as shown in Figure 5 . If you do not have a dust collection system, you can buy adapters to allow hook-up to a shop vac- uum. Although not as adequate as a dust collec- tor, a shop vacuum will help reduce the amount of uncontained dust and debris. Fi ...

  • Woodstock W1686 - page 17

    ASSEMBLY -15- Sanding Spindle The Model W1686 is supplied with ten rubber sanding spindles. Use the larger diameter spin- dles for sanding large sweeping curves and the smaller spindles for sanding more intricate curves. When not in use, the spindles are stored on racks located on each side of the machine base as shown in Figure 6 . Each spindle is ...

  • Woodstock W1686 - page 18

    ASSEMBLY -16- Figure 9. (Table removed for clarity only) Use an adjustable wrench to hold the jam nuts stationary during spindle removal. Figure 10. (Table removed for clarity only) Use the supplied spindle wrench to loosen the retainer nut on the base of the spindle while holding the adjustable wrench. To remove the spindle: 1. Use an adjustable w ...

  • Woodstock W1686 - page 19

    ASSEMBLY -17- Sanding Sleeve The Model W1686 is supplied with 10 sanding sleeves. Use coarse (low #) grits for fast materi- al removal and a rough finish. Use fine (high #) grits for slower material removal and a smoother finish. When changing from a coarse sleeve to a finer sleeve on a particular sanding project, never increase the grit number by ...

  • Woodstock W1686 - page 20

    ASSEMBLY -18- Table Insert The Model W1686 is supplied with three differ- ent sized table inserts. The inserts are designed to reduce the gap between the spindle and the table opening. The hole in each insert is oblong to allow clearance when the table is in the tilt- ed position. To install the table insert: 1. Determine which table insert is best ...

  • Woodstock W1686 - page 21

    ADJUSTMENTS -19- ADJUSTMENTS Figure 15. Loosen the locking handles on the trunnions. Locking Handle (1 of 2) Retainer Screw Positive Stop Bolt There is a positive stop bolt located under the back right-hand side of the table. When adjust- ed correctly, this stop allows the table to be returned square to the spindle with speed and accuracy. To adjus ...

  • Woodstock W1686 - page 22

    ADJUSTMENTS -20- NOTICE When tilting the table towards the back of the machine, the positive stop bolt must be removed completely. Be sure to recalibrate the positive stop bolt whenever it is moved or removed. Figure 17. Use a machinist square to adjust the table square to the spindle. 2 . Using a machinist square, bring the table sur- face square ...

  • Woodstock W1686 - page 23

    OPERATIONS -21- OPERATIONS Test Run Once assembly is complete, the machine is ready for a test run. The purpose of a test run is to identify any unusual noises and vibrations. To test run the machine: 1. Turn the machine on. Be sure to have your finger poised to turn the machine off if there is a problem. 2. Once the machine is running, listen for ...

  • Woodstock W1686 - page 24

    OPERATIONS -22- NOTICE Frequent cleaning can go a long way towards getting the most life from your sanding sleeves. Refer to the Maintenance section for complete instructions on cleaning sanding sleeves. Figure 18. The Model W1686 is best suited for smoothing the curved cuts made by a band- saw or jigsaw. Standard Sanding Procedures The Model W1686 ...

  • Woodstock W1686 - page 25

    OPERATIONS -23- Bevel Sanding Procedures Adjust the table to the desired angle and secure it into position with the trunnion lock handles as shown in Figure 19 . With the sander turned off, rotate the spindle by hand to ensure it does not make contact with the table insert. When marking the finish line on your workpiece, always mark on the outside, ...

  • Woodstock W1686 - page 26

    MAINTENANCE -24- MAINTENANCE General Regular periodic maintenance on your Model W1686 will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check for the following condi- tions and repair or replace when necessary. 1. Loose mounting bolts. 2. Worn switch. 3. Worn or damaged cords and plugs. 4. Damaged sa ...

  • Woodstock W1686 - page 27

    MAINTENANCE -25- Sanding Sleeves As sanding sleeves are used, they will quickly become "loaded" with saw dust. If not removed, this saw dust will harden on the abrasive sur- face, rendering the sleeve useless. Routinely clean the sanding sleeves with a rubber gum abrasive cleaner ( Figure 21 ) such as the PRO- STIK ® cleaners available f ...

  • Woodstock W1686 - page 28

    The following pages contain parts diagrams/lists and a warranty card for your SHOP FOX ® Model W1686. If you need parts or help in assembling your machine, or if you need operational informa- tion, we encourage you to call our Service Department. Our trained service technicians will be glad to help you. If you have comments dealing specifically wi ...

  • Woodstock W1686 - page 29

    W1686 Spindle Sander WHITE RED BLACK YELLOW MOTOR WIRES 110 VOLT GREEN (GROUND) TO 110 VOLT POWER SUPPLY RED WHITE BLACK YELLOW MOTOR WIRES 220VOLT GREEN (GROUND) TO 220 VOLT POWER SUPPLY NOTE: THE WIRES FROM THE POWER SUPPLY, BESIDES THE GREEN GROUND WIRE, ARE INTERCHANGABLE, THEREFORE COLORS ARE NOT SPECIFIED. Disconnect power f ...

  • Woodstock W1686 - page 30

    95 76 77 99 96 71 70 107 45 22 108 8 111 86 110 34 111 33 33 32 107 26 109 23 28 29 28 99 99 99 99 100 30 101 27 25 19 18 114 113 79 97 64 2 20 30 31 31 112 103 92 35 105 104 106 78  83 76 15 95 16 90 90 92 75 80 102 92 7 91 92 1 82 85 10 84 72 81 122 117 118 5 21 99 99 24 91 98 17 92 92 92 14 91 92 92 14 16 15 12 94 6 93 93 93 13 11 94 94 F A I ...

  • Woodstock W1686 - page 31

    99 3 4 119 73 69 121 63 119 116 115 115 116 121 121 67 61 120 120 60 67 121 68 62 120 120 44 59 58 99 42 40 38 37 36 120 120 39 120 41 43 120 120 44 44 44 44 87 88 89 120 44 120 46 74 ...

  • Woodstock W1686 - page 32

    001 XPN07 HEX NUT 10-24 002 X1686002 SPECIAL CAP SCRW 5 / 16 "-18 x 1" 003 XPW02 FLAT WASHER 3 / 8 " 004 X1686004 SPACER 005 X1686005 NAME PLATE 006 X1686006 INSERT 4 1 / 8 " 007 X1686007 DUST COVER 008 XPK22M KEY 5 x 5 x 24mm 010 X1686010 MOUNTING PLATE 011 X1686011 TABLE 012 X1686012 INSERT, 1 3 / 4 " x 2" 013 X16860 ...

  • Woodstock W1686 - page 33

    070 X1686070 POINTER 071 X1686071 POINTER MOUNT 072 X1686072 CABINET 073 X1686073 SPINDLE HOLDER 074 X1686074 SPINDLE HOLDER 075 X1686075 DOOR 076 X1686076 LOCK HANDLE 077 X1686077 SCALE 078 X1686078 RIVET 079 X1686079 OIL BREATHER 080 X1686080 KNOB 1 ⁄ 4 " - 20 X 1" 081 X1686081 GASKET 082 X1686082 SWITCH 083 X1686083 CORD, SWITCH TO M ...

  • Woodstock W1686 - page 34

    NOTES ...

  • Woodstock W1686 - page 35

    NOTES ...

  • Woodstock W1686 - page 36

    NOTES ...

  • Woodstock W1686 - page 37

    CUT ALONG DOTTED LINE 10. What stationary woodworking tools do you own? Check all that apply. ___Air Compressor ___Panel Saw ___Band Saw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Horizontal Boring Machine ___Spindle Sander ___Jointer ___Table Saw ___Lathe ___Vacuum Veneer Press ___Morti ...

  • Woodstock W1686 - page 38

    TAPE ALONG EDGES--PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL, INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309 Place Stamp Here ...

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All of them are important, but the most important information from the point of view of use of the device are in the user manual Woodstock W1686.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Woodstock W1686, service manual, brief instructions and user manuals Woodstock W1686. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Woodstock W1686.

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A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Woodstock W1686 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Woodstock W1686.

A complete Woodstock manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Woodstock W1686 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Woodstock W1686, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Woodstock W1686, that we can find in the current document
3. Tips how to use the basic functions of the device Woodstock W1686 - which should help us in our first steps of using Woodstock W1686
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Woodstock W1686
5. FAQ - Frequently Asked Questions
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