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Bedienungsanleitung Graco 3A0732J

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  • Graco 3A0732J - page 1

    Instructions/ Parts Merkur ® ES Spray Packages For low-volume fine finish spray applica tions. For professional us e only. 15:1 Spray Packages 30:1 Spray Packages 100 p si (0.7 MP a, 7.0 ba r) Max imum Air Inle t Pressur e See page 3 fo r model inform ation , incl uding maximum fluid workin g pr essure . Important Safety Instructions Read all wa r ...

  • Graco 3A0732J - page 2

    2 3A0732J Contents Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Prepare th e Ope rator . . . . . . . . . . . . . . . . . . . . . 7 Prepare th e Site . . . . . . ...

  • Graco 3A0732J - page 3

    Models 3A073 2J 3 Model s * Part No. 2 4N548 is used a s a suppl y pump i n the W B3000 Waterbor ne Isol ation S ystem. It incl udes a pump bracke t and items 7-19, 2 1, 23, an d 28- 42 on pa ge 25. See manual 3A249 7 for war nings an d instru ction s for a waterbor ne system. Packa ge Series Ratio Maximum Fluid Working Pressu re psi (MPa, bar) Pac ...

  • Graco 3A0732J - page 4

    Warnings 4 3A0732J Warnings The foll owing war nings ar e for the setup , use, g rounding , main tenanc e, and r epair o f this equipm ent. The exclama - tion po int sym bol aler ts yo u to a ge neral wa rning and the hazard symbols refe r to pro cedure-s pecif ic risks. When these sy mbols appe ar in the body of this manua l, refer back to these W ...

  • Graco 3A0732J - page 5

    Warn ings 3A073 2J 5 EQUIPMENT MISUSE HAZARD Misuse can c ause death or s erio us in jury. • Do not o perate the unit wh en fatigue d or un der the i nfluence of dru gs or alco hol. • Do not e xceed the maxi mum work ing pres sure o r temp erature rating of the low est r ated sys tem compo nent. See Technical Data in all equip ment ma nuals . ? ...

  • Graco 3A0732J - page 6

    Warnings 6 3A0732J ...

  • Graco 3A0732J - page 7

    Installa tion 3A073 2J 7 Installa tion Prepare the Operator All per sons w ho operate t he equi pment mu st be trai ned in the safe , effici ent oper ation of all syst em co mponen ts as well as the pr oper hand ling o f all flui ds. All operators must thor oughly r ead a ll instr uction m anual s, tags , and labels b efore operatin g the eq uipme ...

  • Graco 3A0732J - page 8

    Inst allation 8 3A0732J Wall Mount Packages 1. Be sure the wal l can suppo rt the weight of th e pump, b racket, hos es an d acces sories, a s well as the stre ss caus ed duri ng oper ation. 2. Positio n the wa ll brac ket at a conven ient he ight. Do not stret ch the s uction ho se tig ht; let i t hang to a ssist fluid flo w into th e pump . For e ...

  • Graco 3A0732J - page 9

    Installa tion 3A073 2J 9 Setup 1. See F IG . 2. A ttach one en d of flui d hose ( K) to pump outlet (or optiona l inl ine fluid filte r outlet) . 2. Attach ot her en d of flu id hose t o gun fl uid inle t at base of gu n (H). 3. Attach on e end o f the ai r hose (G ) to gun a ir regu la- tor (E). 4. Attach remaini ng end of the ai r hose to air in ...

  • Graco 3A0732J - page 10

    Operati on 10 3A0732J Operation Pressure Relief Procedure 1. Lock the gun trig ger. 2. See F IG . 2. Tur n off t he bleed- type mas ter air valve (D). 3. Unlock the g un trigge r. 4. Hold a meta l par t of the gun firml y to a gr ounded metal waste con tainer. T rigger the gu n to reli eve fl uid pr ess ure. 5. Lock the gun trig ger. 6. If you su s ...

  • Graco 3A0732J - page 11

    Operatio n 3A073 2J 11 2. See F IG . 2. Close gun air regulato r (E) and pump air regulato r (F) by turnin g knob s cou nterclo ckwi se reducing p ressure to zero. C lose b leed-ty pe air valve (D). 3. Connect ai r line to bleed ty pe air valve. 4. Check tha t all fittings t hroug hout sys tem ar e tight- ened sec urely. 5. Positio n pail close to ...

  • Graco 3A0732J - page 12

    Operati on 12 3A0732J Adjust the Spray Patte rn NOTE: Use this pr ocedure wi th air- assisted s pray gu ns only. 1. See F IG . 4. Clos e off pa ttern adj ustment ai r by turn- ing knob (AA) c lockwi se (in ) all the way. Thi s sets gun for i ts wid est patter n. 2. See F IG . 5. Set atomizin g air pressu re at about 5 psi (0.35 bar , 35 kPa) when t ...

  • Graco 3A0732J - page 13

    Main tenance 3A073 2J 13 Maintenanc e Tighten Th readed Co nnection s Before e ach use, chec k all hos es fo r wear or d amage. Replace a s neces sary. C heck that al l threade d conn ec- tions ar e tight an d leak -free. Flush the Pum p Flush the pump: • Before fir st use • When cha nging colors or flui ds • Before rep airi ng equipm ent • ...

  • Graco 3A0732J - page 14

    Troub leshooti ng 14 3A0732J Troubleshoot ing NOTE: Chec k all p ossible prob lems and caus es befo re disas semblin g the pu mp. Relieve the pres sure befo re chec king or s ervicing the equipm ent . Problem Cause Solution Air motor wil l not run. Damaged ai r valve ( 214). Replace or service ai r valve ( 214). See page 18. Damaged pilo t valve (2 ...

  • Graco 3A0732J - page 15

    Repair 3A073 2J 15 Repair General Inform ation • Refere nce numbe rs a nd lett ers in p arenth eses in the text r efer to th e cal louts in the figu res and the parts draw ing. • Always use Gen uine G raco P arts and Acc essori es, availab le from y our Grac o distr ibutor. I f you su pply your own acce ssori es, be sure the y are ade qua tely ...

  • Graco 3A0732J - page 16

    Repai r 16 3A0732J Disassemble the Pump NOTE: Pump Repair Kits a re avail able. Se e page 3 1 to order the c orrec t kit for yo ur pu mp. Parts are mar ked with an ‡. 1. Follow the instr uctions under Disconn ect the Dis - placement Pump , page 15. 1. See F IG . 7. Loos en the packing nut (1 03), using a screwd river and hammer . Remo ve the o-ri ...

  • Graco 3A0732J - page 17

    Repair 3A073 2J 17 2. Tighten the jam nu t (13). T orque to 65-7 5 ft-lb (88-102 N•m ). 3. Align th e hole in the d isplac ement r od wit h the ho le in the air mo tor rod . Use a s crewdr iver to push in th e pin (18). 4. Push th e retaini ng spr ing (19 ) into pl ace to cov er the pin . 5. Fill throa t pack ing nut we t-cup wi th TSL to prevent ...

  • Graco 3A0732J - page 18

    Repai r 18 3A0732J Repair Air Valve Replace Complete Air Valve 1. S top th e pum p. Fo llow Pressure Reli ef Proced ure , page 10. 2. Disconn ect the ai r lin e to the motor. 3. See F IG . 14 on pa ge 23. Remove four screws (21 1). Remove the air valve ( 214) and gask et (209* ◆ ). 4. To repa ir the ai r valv e, go to Disasse mble the A ir Valve ...

  • Graco 3A0732J - page 19

    Repair 3A073 2J 19 F IG . 9. Air Va lve Asse mbly 1 Apply lub ricant. ◆✠ 310 ✠ 307 ✠ 307 † ◆ 309 ◆ 305 ◆ 312 ◆ 311 ◆ 303 ◆ 302 † ◆ 308 † ◆ 308 301 ◆ 304 ◆✠ 310 ti16 213a † ✠◆ 306 † ✠◆ 306 1 1 1 1 1 1 1 1 ...

  • Graco 3A0732J - page 20

    Repai r 20 3A0732J Reassembl e the Air Va lve 1. See F IG . 9. Lu bricate detent cam (304 ◆ ) and i nstal l into ho using. 2. See F IG . 10. Lub rica te the u -cups (30 8† ◆ ) and insta ll on the piston (302 ◆ ) with lips faci ng toward the c enter of the p ist on. 3. See F IG . 9. Lubric ate both ends of the pi ston (302 ◆ ) and in stall ...

  • Graco 3A0732J - page 21

    Repair 3A073 2J 21 Disconnect th e Air Motor 1. Stop the p ump. 2. Flush the pump, i f poss ible (see pag e 13). F ollow Pressure Relief Procedur e , page 10. 3. Disconn ect the ai r hose, f luid hos e, and suc tion hose. 4. See F IG . 12. Push the saf ety spr ing (9) dow n an d hold to ac cess th e coupli ng pin (18). P ush the retaining s pring ( ...

  • Graco 3A0732J - page 22

    Repai r 22 3A0732J Repair Air Motor NOTE: Complete Air Moto r Replaceme nt Kit s are av ail- able. Orde r 24G69 3 (2.5 in. mo tor) or 24G 694 (3. 5 in. motor). NOTE: Air Motor S eal Kits are ava ilable. S ee pag e 33 for the corr ect kit for your motor. Par ts incl uded in the ki t are mar ked with a n aste risk (*). F or bes t resul ts, us e all t ...

  • Graco 3A0732J - page 23

    Repair 3A073 2J 23 F IG . 14. Air M otor Asse mbly TI1613 0a 201 215 214 213 211 202* 203 204* 219 209* ◆ † 208* *207 205 206 210 212 220 *202 208* 211 213 *217 218 *207 *230 231 1 1 1 1 1 1 1 1 Apply lubricant. 1 1 ...

  • Graco 3A0732J - page 24

    Repai r 24 3A0732J 5. Lubricate and ins tall the o-ring (202*) on the botto m cove r (201) . 6. Carefull y push the threaded end of the rod (218 ) up through t he botto m cover ( 201). 7. Apply 1 6G561 adhesiv e to the threa ds of the r od (218). Sc rew the pi ston (21 9) ont o the rod. Plac e the pisto n in a vi se wit h soft jaws and to rque to 3 ...

  • Graco 3A0732J - page 25

    Parts 3A073 2J 25 Parts Package Parts TI 16129 a 1 23 13 16 21 11 42 19 17 18 9 8 7 10 15 20 37 38 22 26 Part of air m otor (7) NOTE: For hose and gun , see page 29. 12 2 3 4 5 6 Detail of St and Kit (2) 43 43 4 1 (Re f) TI1643 8a ...

  • Graco 3A0732J - page 26

    Parts 26 3A0732J Package Parts 15:1 Ratio Pum ps ‡ Include d in P ump Lo wer Rebuil d Kit . See p age 31. * Not shown . See M erkur ES Hopper Kit man ual 334 011 for m ore infor matio n. Ref. No. Des cription Packag e Qty 24F150 24F151 24 W281 24 F158 24F159 24W 283 1 BRACKET, wall 24H102 24H102 24H102 24H102 24H1 02 24H102 1 2 KIT, st and; incl ...

  • Graco 3A0732J - page 27

    Parts 3A073 2J 27 Package Parts 30:1 Ratio Pum ps ‡ Include d in P ump Lo wer Rebuil d Kit . See p age 31. * Not shown . See M erkur ES Hopper Kit man ual 334 011 for m ore infor matio n. Ref. No. Descr iption Packag e Qty 24F152 24 F153 24W287 24F 154 24F155 24F 156 24F1 57 24W285 1 BRAC KET , wa ll 24H 102 24H 102 24H 102 24H1 02 24H1 02 24H1 0 ...

  • Graco 3A0732J - page 28

    Parts 28 3A0732J ...

  • Graco 3A0732J - page 29

    Parts 3A073 2J 29 Hose and Gun ★ Addit ional tip sizes a re availab le. See ma nual 3 A0149 for G 15 and G 40 AA Guns. See tip m anual 30 6686 for Sil ver Plus Airle ss Guns. TI162 30a 37 TI162 31a 30 32 30 32 29 36 36 33 Air-As sisted P ackages Airles s Package s Ref. No. D escription Packa ge Qty 24F15 0 24F15 1 24W281 24F152 24F153 24W287 24F1 ...

  • Graco 3A0732J - page 30

    Parts 30 3A0732J Displacement Pu mp Parts Part No. 2 4G701, Pl ated Steel Part No. 2 4G702, St ainless Ste el TI1613 1a 119 125‡ 117 ❖ 116‡ ❖ 110 113‡ ‡123 ‡102 ‡106 103 ‡112 107‡ 111‡ ❖ 109 ❖ ‡122 ‡121 ‡120 ‡114 105 124 ‡104 ‡126 15, see page 26 ...

  • Graco 3A0732J - page 31

    Parts 3A073 2J 31 Displacement Pu mp Parts Part No. 2 4G701, Pl ated Steel Part No. 2 4G702, St ainless Ste el ‡ Included in Pu mp Lowe r Rebuild Kit. O rder K it 24H006 for P ump 24G70 1, or Kit 24 G705 f or Pump 24G70 2. ❖ Included in Inta ke Che ck Valv e Kit 246429 . Ref. Descrip tion 24G701 24G702 Qty 102‡ BUT TON, plug --- --- 1 103 NUT ...

  • Graco 3A0732J - page 32

    Parts 32 3A0732J Air Motor Parts Part No . 24G693, 2. 5 in. ( 63.5 mm) Part No . 24G694, 3. 5 in. ( 88.9 mm), shown TI1613 0a 201 215 214 213 211 202* 203 204* 219 209* ◆ † 208* *207 205 206 210 212 220 *202 208* 211 213 *217 218 *207 *230 231 ...

  • Graco 3A0732J - page 33

    Parts 3A073 2J 33 Air Motor Parts Part No . 24G693, 2. 5 in. ( 63.5 mm) Part No . 24G694, 3. 5 in. ( 88.9 mm), shown ▲ Repl acement Danger and W arning labels, t ags, and c ards are a vailabl e at no co st. † Inclu ded in Air Va lve Seal Kit 24A535. See p age 35. ◆ Included in Air Valv e Repair Kit 24A537. See page 3 5. * Included in Air Moto ...

  • Graco 3A0732J - page 34

    Parts 34 3A0732J Air Valve Parts ✠ 310 ✠ 307 ✠ 307 † ◆ 309 ◆ 305 ◆ 312 ◆ 311 ◆ 303 ◆ 302 † ◆ 308 † ◆ 308 301 ◆ 304 ✠ 310 ti1621 3a † ✠◆ 306 † ✠◆ 306 ...

  • Graco 3A0732J - page 35

    Parts 3A073 2J 35 Air Valve Parts Complete Air Valve Re placement Ki t 24A351 To replac e the com plete a ir val ve, order A ir Val ve Replac ement Kit 24A35 1. Th e kit inclu des items 301-31 2 below , and items 209 an d 211 o n page 3 3. Air Valve Repair Kits Air va lve p arts ar e not s old in dividua lly. The ta ble be low sh ows poss ible kit ...

  • Graco 3A0732J - page 36

    Parts 36 3A0732J Air Control Parts TI 16132 a 404 420 401 402 403 402 405 404 407 408 409 410 411 412 413 Part of 402 1 Connect tubing (406) between these t wo fittings. Used on stand m ount units only. 1 2 1 Part No. 24H162, Air-Assi sted, Wall Mount Part No. 24H163, Air-Assi sted, Stand Mount Part No. 24 H164, Airless , Wall Mount Part No. 24H165 ...

  • Graco 3A0732J - page 37

    Parts 3A073 2J 37 Air Control Parts Part No. 24H162, Air-Assis ted, Wall Mount Part No. 24H163, Air-Assis ted, Stand Mount Part No. 24H164, Airless, Wall Mount Part No. 24H165, Ai rless, Stand Mount Ref . Descrip tio n 24H1 62 24H 163 24H 164 24H1 65 Qty 401 BRACKET, han dle 24H105 24H105 2 4H105 24H105 1 402 REGULATOR, air 15T499 15T499 2 REGULATO ...

  • Graco 3A0732J - page 38

    Kits and Acces sories 38 3A0732J Kits a nd Acce ssori es Kit Description Part No. Airless t o Air-Assist ed Conv ersion Kit 24F1 61 Inline F luid Filter , stainle ss steel 24F2 71 Inline Fluid Filter, aluminum 24F2 72 Standard Suctio n Hose, 5 g al. (19 l ), 3/8 in . (10 mm) OD 24F1 48 Suction Hose, 5 gal. (19 l), 5 /8 in. (16 mm) OD 24F1 49 Suctio ...

  • Graco 3A0732J - page 39

    Pack age Di mensio ns 3A073 2J 39 Package Dime nsions Package Weigh ts Packag e A, inch (mm) B, inch (mm) C inch (mm) D inch (mm) Wall Mount 20.2 (513) Stand Mount 29.0 (737 ) 17.4 (442) 1 8.4 (467) Stand Mount with Hopper 29.0 (737 ) 17.4 (442) 2 6.5 (673) ti16 287a A B ti1628 8a C D Front View Top View Packag e Descript ion lb kg 24F150 1 5:1 pl ...

  • Graco 3A0732J - page 40

    Wall Brac ket Moun ting Hole Di agram 40 3A0732J Wall Bracke t Mounting Hole Diagram 2 x 0.2 81 (9/32) in. (7 m m). For wall m ount on ly. TI16289 a 4.40 in. ( 112 mm ) 2 x 0.312 ( 5/16) i n. (8 mm). For wall mo unt or to attach stand to brack et. 5.10 in . (130 mm ) 2.69 in. (68 m m ) 2 x 0. 48 i n. (12 mm) 2 x 0.62 in. (16 m m ) 2 x 0.35 in. (9 m ...

  • Graco 3A0732J - page 41

    Technica l Data 3A073 2J 41 Technical Data * Sound p ower a t 70 psi ( 0.48 M Pa, 4.8 bar), 80 c pm. Sou nd powe r measur ed per I SO-961 4-2. ** Sound pres sure was teste d 3.28 f eet (1 m) from equ ipment . Maximu m fluid wo rkin g pressur e 15:1 Pum ps . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30:1 Pum ps . . . . . . . . . . . . . ...

  • Graco 3A0732J - page 42

    Performance Charts 42 3A0732J Perfor mance Chart s 15:1 Ratio Pump s A = 100 psi (0.7 M Pa, 7 bar ) B = 70 psi (0.5 MPa, 5 bar ) C = 40 psi (0.3 MPa, 3 bar ) = fluid flow = air fl ow A B C A B C 30 60 90 12 0 1 50 180 210 Cycles per Minute Air Flow scfm (m 3 /min) Fluid Outlet Pressure psi (MPa, bar) Fluid Flow gpm (lpm) tested in No. 10 weight oil ...

  • Graco 3A0732J - page 43

    Performan ce Charts 3A073 2J 43 30:1 Ratio Pump s A = 100 psi (0.7 M Pa, 7 bar ) B = 70 psi (0.5 MPa, 5 bar) C = 40 psi (0.3 MPa, 3 bar) = fluid flow = air fl ow A B C A B C Cycles per Minute Air Flow scfm (m 3 /min) Flui d Ou tle t P res sur e ps i (M Pa , ba r) Fluid Flow gpm (lpm) tested in No. 10 weight oil KEY 30 60 90 1 20 150 180 210 240 0.0 ...

  • Graco 3A0732J - page 44

    All written and visual data contained in this document reflects the latest product information available at t he time of publi ca tion. Graco reserves the right to make changes at any t ime without notice. This manual contains E nglish. MM 3A0732 Graco Hea dquarters: M inneapo lis Internati onal Offices : Belgium, Chi na, Japan , Korea GRACO INC. A ...

Produzent Graco Kategorie Paint Sprayer

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Die Bedienungsanleitung, auch bezeichnet als Benutzerhandbuch, oder einfach nur „Anleitung”, ist ein technisches Dokument, das dem Benutzer bei der Nutzung von Graco 3A0732J hilfreich sein soll. Die Bedienungsanleitungen werden in der Regel von technischen Schriftstellern geschrieben, aber in einer Sprache, die für alle Nutzer von Graco 3A0732J verständlich ist.

Eine gänzliche Bedienungsanleitung von Graco sollte einige Grundelemente enthalten. Ein Teil von ihnen ist nicht so wichtig, wie z.B.: die Titelseite oder Autorenseiten. Die restlichen von ihnen jedoch, sollten Informationen liefern, die für den Nutzer von enormer Wichtigkeit sind.

1. Einführung und Hinweise, wie man sich in einer Bedienungsanleitung von Graco 3A0732J bewegt - Am Anfang jeder Bedienungsanleitung sollten wir Hinweise bezüglich der Nutzungsart eines bestimmten Ratgebers finden. In ihr sollten sich Informationen über die Lokalisierung des Inhaltsverzeichnisses von Graco 3A0732J befinden, FAQ oder über oft auftretende Probleme – also Stellen, die von den Benutzern in jeder Bedienungsanleitung am meisten gesucht werden
2. Inhaltsverzeichnis - Index aller Ratschläge bezüglich Graco 3A0732J, die wir im aktuellen Dokument finden
3. Ratschläge zur Nutzung der Grundfunktionen des Geräts Graco 3A0732J - die uns die ersten Schritte während der Nutzung von Graco 3A0732J erleichtern sollten
4. Troubleshooting - geordneter Tätigkeitslauf, der uns bei der Diagnose und als nächstes bei der Lösung wichtiger Probleme mit Graco 3A0732J hilft
5. FAQ - häufig gestellte Fragen
6. Kontaktdaten Informationen darüber, wo man Kontakt zum Produzenten / Service von Graco 3A0732J im bestimmten Land suchen kann, wenn es nicht gelingt, das Problem selbst zu lösen.

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