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Bryant ASPAS1BBL025 - page 1
Owner’ s Man ual ONL Y QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD A TTEMPT INST ALLA TION!! This manual should remain with the unit. Liquid-cooled, Prepac kaged Standb y Generators Model No. ASP AS1BBL025 (25kW) ...
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Bryant ASPAS1BBL025 - page 2
Bryant I NTRODUCTION Thank you for purchasing a Bryant home standby generator system. Every effort was expended to make sure that the information and instructions in this manual are both accurate and current at the time the manual was writ- ten. However , the manufacturer reserves the right to change, alter or otherwise improve this product(s) at a ...
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Bryant ASPAS1BBL025 - page 3
T able of Contents Bryant Liquid-cooled 25 kW Generator Bryant 1 INTRODUCTION ................................................ IFC Read this Manual Thoroughly ......................................IFC Operation and Maintenance ........................................IFC How to Obtain Service ................................................IFC SAFET ...
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Bryant ASPAS1BBL025 - page 4
2 Bryant Study these SAFETY RULES carefully before installing, operat- ing or servicing this equipment. Become familiar with this Owner’s Manual and with the unit. The generator can operate safely , efficiently and reliably only if it is properly installed, oper- ated and maintained. Many accidents are caused by failing to fol- low simple and fun ...
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Bryant ASPAS1BBL025 - page 5
Bryant 3 place before operating the generator . If work must be done around an operating unit, stand on an insulated, dry surface to reduce shock hazard. • Do not handle any kind of electrical device while standing in water , while barefoot, or while hands or feet are wet. DANGEROUS ELECTRICAL SHOCK MA Y RESUL T . • If people must stand on meta ...
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Bryant ASPAS1BBL025 - page 6
4 Bryant 1.1 GEN ER A T OR This equipment is a liquid- cooled, engine - driven gen- erator set. The generator is designed to supply elec- trical power that operates critical electrical loads during utility power failure. The unit has been facto- ry-installed in a weather resistant, all metal enclosure and is intended for outdoor installation only . ...
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Bryant ASPAS1BBL025 - page 7
Bryant 5 1.6 GEN ER A T OR F U EL SY S TEM This unit has been factory tested and adjusted using a natural gas fuel system. If propane (LP) gas is pre- ferred, refer to Section 1.12, Reconfiguring the F uel System for LP V apor . F uel pressure for a natural gas set up should be five inches to 14 inches of water column (0.18 to 0.5 psi) at all load ...
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Bryant ASPAS1BBL025 - page 8
6 Bryant Figure 1.6 - Low Coolant Level Sensor 1.7 .4 OVERSPEED SH UTDO WN Should AC frequency exceed about 72 Hz, circuit board action will automatically shutdown the engine. 1.7 .5 OVERCRAN K SHUTDOWN The engine control board uses a cyclic cranking process when attempting to start the engine. The first crank cycle is a 15- second crank followed b ...
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Bryant ASPAS1BBL025 - page 9
* Rated power of generator is subject to and limited by such factors as ambient temperature, altitude, engine condition, and other factors. Engine power will decrease about 2.5% for each 1000 feet above 500 feet and will decrease an addition- al 2.5% for each 10°F above 104°F . Maximum output power of the generator is limited by maximum engine po ...
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Bryant ASPAS1BBL025 - page 10
8 Bryant 1.1 4 C OOL ANT R EC OM M EN D A TIONS Use a mixture of half low silicate ethylene glycol base anti-freeze and half deionized water . Cooling system capacity is about 8 U .S. quarts (7.6 liters). Use only deionized water and only low silicate anti-freeze. If desired, add a high quality rust inhibitor to the rec- ommended coolant mixture. W ...
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Bryant ASPAS1BBL025 - page 11
Bryant 9 • AGRICUL TURAL WIRING HANDBOOK, obtainable from the F ood and Energy Council, 909 University A venue, Columbia, MO , 65201. • ASAE EP -364.2, INST ALLA TION AND MAINTE- NANCE OF F ARM ST ANDBY ELECTRIC POWER, available from the American Society of Agricultural Engineers, 2950 Niles Road, St. Joseph, MI 49085. • A52.1, AMERICAN NA TI ...
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Bryant ASPAS1BBL025 - page 12
10 Bryant 2.6 T O T AL CIRCU IT ISOLA TION M E THOD When a generator capable of powering all electrical loads in the circuit is to be installed, the “T otal Circuit Isolation Method” may be used. The following apply to the transfer switch in this type of system. • Ampere rating of the transfer switch must equal the ampere rating of the normal ...
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Bryant ASPAS1BBL025 - page 13
Bryant 11 Storage batteries give off explosive hydr ogen gas. This gas can form an explosive mixture around the battery for several hours after charging. The slightest spark can ignite the gas and cause an explosion. Such an explosion can shatter the battery and cause blindness or other injury . Any area that houses a storage battery must be proper ...
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Bryant ASPAS1BBL025 - page 14
12 Bryant Section 3 - Operation Bryant Liquid-cooled 25 kW Generator 2.1 1.2 TR ANSF ER SWIT CH If this generator is used to supply power to any elec- trical system normally powered by an electric utility , the National Electrical Code requires that a transfer switch be installed. The transfer switch prevents elec- trical backfeed between two diffe ...
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Bryant ASPAS1BBL025 - page 15
Bryant 13 3.1.3 1 5 AMP F USE This fuse protects the control console’s DC control circuit against electrical overload and is located inside the control panel. If the fuse has melted open because of an overload, engine cranking and startup cannot occur . If the fuse needs to be replaced, use only an identical 15-amp replacement fuse (type A TO). 3 ...
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Bryant ASPAS1BBL025 - page 16
14 Bryant 3.2 MAN U AL TR ANSF ER AN D S T ART -U P T o transfer electrical loads to the Standby (EMER- GENCY) power source side and start the engine man- ually , refer to the Owner’s Manual of the particular transfer switch. 3.3 ENGI N E G OVERNOR ADJ US TM ENTS Engine speed governing is also controlled by the engine control board. The engine go ...
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Bryant ASPAS1BBL025 - page 17
Bryant 15 Section 3 - Operation Bryant Liquid-cooled 25 kW Generator 2. Press and hold the “Set Exercise” switch for five seconds, then release. At this time all five red LEDs will flash for approxi- mately 10 seconds, then the engine will start and run for it ’s 12 minute exercise period, then shut down. The generator will now start and run ...
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Bryant ASPAS1BBL025 - page 18
16 Bryant Section 4 — Maintenance Bryant Liquid-cooled 25 kW Generator 4.1 MAI NTENANCE P ER FOR M ED B Y AUTHOR IZED SERVICE F ACILITI ES A. EVER Y THR EE MONTHS 1. Check battery condition. 2. Inspect and test fuel system. 3. Check transfer switch. 4. Inspect exhaust system. 5. Check engine ignition system. 6. Check fan belts. B. ONCE EVER Y SIX ...
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Bryant ASPAS1BBL025 - page 19
Bryant 17 4.5 C OOLI NG SY STEM Air intake and outlet openings in the generator com- partment must be open and unobstructed for contin- ued proper operation. This includes such obstruc- tions as high grass, weeds, brush, leaves and snow . W ithout sufficient cooling and ventilating air flow , the engine/generator quickly overheats, which causes it ...
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Bryant ASPAS1BBL025 - page 20
18 Bryant 4.8.5 CH E CK ENGI NE COOL ANT LEVEL See “Checking Fluid Levels”. 4.8.6 P ERFOR M VISUAL INSP ECTION Complete a thorough visual inspection of the entire engine -generator monthly . Look for obvious damage, loose, missing or corroded nuts, bolts and other fas- teners. Look for fuel, oil or coolant leaks. 4.8.7 I NSPECT EXHAUS T SY S TE ...
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Bryant ASPAS1BBL025 - page 21
Bryant 19 4.8.1 3 COOLANT CHANGE Every year , have a Bryant dealer drain, flush and refill the cooling system. See “Specifications” for cool- ing system recommendations. 4.9 M IS CELL AN EOUS MAINTENANCE 4.9.1 CLEAN ING TH E GEN ER A T OR Keep the generator as clean and as dry as possible. Dirt and moisture that accumulates on internal gen- era ...
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Bryant ASPAS1BBL025 - page 22
20 Bryant 4.9.4 BA TTER Y R EPL ACEMENT When replacing batteries, use the same number and the type of battery that follows: NOTE: The BCI number should be located directly on the battery . Section 4 — Maintenance Bryant Liquid-cooled 25 kW Generator BCI Group No. CCA 26 525 @ 0 deg. F P ERIODIC R EP L ACEMENT P ARTS P ar t Name P ar t Number ...
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Bryant ASPAS1BBL025 - page 23
Bryant 21 Section 4 — Maintenance Bryant Liquid-cooled 25 kW Generator 4.1 0 S CH EDU LED MAI NTENANCE F ollowing is a recommended maintenance schedule for small standby and residential generator sets. The estab- lished intervals in the schedule are the maximum recommended when the unit is used in an average service appli- cation. They will need ...
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Bryant ASPAS1BBL025 - page 24
22 Bryant Section 4 — Maintenance Bryant Liquid-cooled 25 kW Generator Maintenance Level 1 Level 2 Level 3 Level 4 T asks Recom- T ask Required T ask Required T ask T ask mended Comp . to be done Comp . to be done Comp . Required Comp . to be done (Date- 3 months/ (Date- Semi- (Date- to be done (Date- monthly Initials) Break-in Initials) annually ...
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Bryant ASPAS1BBL025 - page 25
Bryant 23 Section 4 — Maintenance Bryant Liquid-cooled 25 kW Generator Maintenance Level 1 Level 2 Level 3 Level 4 T asks Recom- T ask Required T ask Required T ask T ask mended Comp . to be done Comp . to be done Comp . Required Comp . to be done (Date- 3 months/ (Date- Semi- (Date- to be done (Date- monthly Initials) Break-in Initials) annually ...
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Bryant ASPAS1BBL025 - page 26
24 Bryant Section 5 — T roubleshooting Bryant Liquid-cooled 25 kW Generator TROU B LE SHOO TI NG POI NTS P ROBLEM CAUSE CORR E CTION Engine won’t crank. 1. 15 amp fuse b lown. 1. Replace fuse. 2. Loose or corroded or def ective 2. Tighten, clean or replace batter y cables . batter y cables as necessary . 3. Def ective starter contactor . 3. Rep ...
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Bryant ASPAS1BBL025 - page 27
Bryant 25 Section 6 — Notes Bryant Liquid-cooled 25 kW Generator ...
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Bryant ASPAS1BBL025 - page 28
26 Bryant Section 6 — Notes Bryant Liquid-cooled 25 kW Generator ...
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Bryant ASPAS1BBL025 - page 29
Bryant 27 Section 6 — Notes Bryant Liquid-cooled 25 kW Generator ...
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Bryant ASPAS1BBL025 - page 30
28 Bryant Section 7 - Electrical Data Bryant Liquid-cooled 25 kW Generator Wiring Diagram — 2.5L Engine — Drawing No. 0F1 411- A ...
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Bryant ASPAS1BBL025 - page 31
Bryant 29 Section 7 - Electrical Data Bryant Liquid-cooled 25 kW Generator Wiring Diagram — 2.5L Engine — Drawing No. 0F1 411- A ...
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Bryant ASPAS1BBL025 - page 32
30 Bryant Section 7 - Electrical Data Bryant Liquid-cooled 25 kW Generator Electrical Schematic — 2.5L Engine — Drawing No. 0F14 13-A ...
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Bryant ASPAS1BBL025 - page 33
Bryant 31 Section 7 - Electrical Data Bryant Liquid-cooled 25 kW Generator Electrical Schematic — 2.5L Engine — Drawing No. 0F14 13-A ...
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Bryant ASPAS1BBL025 - page 34
32 Bryant Section 7 - Electrical Data Bryant Liquid-cooled 25 kW Generator Wiring Diagram — 2.5L Engine (25kW unit) —Drawing No. 0E9982-C ...
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Bryant ASPAS1BBL025 - page 35
Bryant 33 Section 7 - Electrical Data Bryant Liquid-cooled 25 kW Generator Wiring Diagram — 2.5L Engine (25kW unit) —Drawing No. 0E9982-C ...
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Bryant ASPAS1BBL025 - page 36
34 Bryant Section 7 - Electrical Data Bryant Liquid-cooled 25 kW Generator Electrical Schematic — 2.5L (25kW unit) — Drawing No. 0E9983-C ...
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Bryant ASPAS1BBL025 - page 37
Bryant 35 Section 7 - Electrical Data Bryant Liquid-cooled 25 kW Generator Electrical Schematic — 2.5L (25kW unit) — Drawing No. 0E9983-C ...
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Bryant ASPAS1BBL025 - page 38
36 Bryant Section 8 - Exploded Views and P arts Bryant Liquid-cooled 25 kW Generator Mounting Base — Drawing No. 0E9964-E 28 E N G INE BLOCK 5 CARRIER R EAR BEARIN G 1 4 15 13 3 BO TT O M P ANEL 3 2 12 4 1 11 15 14 13 33 2 3 12 11 36 35 10 10 3 1 6 8 9 3 22 21 27 23 1 25 26 29 3 4 20 24 TO 19 3 3 3 30 H ARNE SS 6 1 7 16 MOUNT 2 WIRE O STARTER TO ...
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Bryant ASPAS1BBL025 - page 39
Bryant 37 Section 8 - Exploded Views and P arts Bryant Liquid-cooled 25 kW Generator Mounting Base — Drawing No. 0E9964-E ITEM P ART NO . QTY . DESCRIPTION 1 0D9336 3 P ANEL BRA CKET 2 0E9939 2 CTRL PNL SUPPOR T 2.5L FORD 3 0C2454 24 SCREW TH-FRM M6-1 X 16 N W A Z/JS 4 049813 1 NUT HEX M6 X 1.0 G8 YEL CHR 5 022097 1 W ASHER LOCK M6-1/4 6 026850 2 ...
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Bryant ASPAS1BBL025 - page 40
38 Bryant Section 8 - Exploded Views and P arts Bryant Liquid-cooled 25 kW Generator Enclosure — Drawing No. 0F4568-B 35 N U T S ITEM #2 6. US E L OC TITE ON PANEL F O R A CC E SS CO VER C ABL E WELD S T U D U NDER R OOF 17 G R OU ND WIRE . FA S TENER T O S E CU R E US E D OO R LAT CH N O TE : 2 6 38 11 2 5 31 7 9 24 1 0 4 2 6 2 5 1 5 8 29 11 1 6 ...
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Bryant ASPAS1BBL025 - page 41
Bryant 39 ITEM P ART NO . QTY . DESCRIPTION 1 0E9768 1 R OOF ACO & STD ENCL 2.5L 2 0E9862 1 DUCT DISCHARGE MID 2.5L 3 0E9769 1 SUPPOR T RADIA T OR 2.5L FORD 4 0D8660 2 BRA CE SIDE 1.5L MITSU 5 0A7568 2 DOOR WELDMENT 1.5EPS 6 0E9771 1 CORNER POST REAR RH SIDE 2.5L 7 0E9773 1 DOOR REAR ENCL 2.5L FD 8 0E9772 1 BRA CE, REAR 2.5L FORD 9 0E9770 1 COR ...
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Bryant ASPAS1BBL025 - page 42
40 Bryant 6 TO "A" 15 4 19 5 3 2 44 40 14 1 14 26 10 14 1 24 2 9 33 3 1 50 5 2 41 33 4 48 13 27 36 5 4 "A" 23 65 3 7 35 2 7 3 35 9 3 4 43 3 4 21 35 17 30 3 4 22 3 35 16 36 3 4 0 56 5 12 14 11 6 4 5 4 38 18 39 Section 8 - Exploded Views and P arts Bryant Liquid-cooled 25 kW Generator Control Panel — Drawing No. 0E9 71 9-E ...
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Bryant ASPAS1BBL025 - page 43
Bryant 41 ITEM P ART NO . QTY . DESCRIPTION 1 0C2267 16 SCREW HHTT M5-0.8 X 12 BP 3 0D5070A 1 ASSY 2A 12V UL BA TTER Y CHARGER 4 0D8671 1 HINGE CONTINUOUS 1.5L CTRL PNL 5 0E4494 1 SWITCH ROC DPDT ON-OFF-ON 6 0E6875A 2 RELA Y , 12VDC C FORM W/DIODE 7 0E7358 4 SCREW PPPH HI-LO #4-24 X 3/8 8 0E9704 1 ASSY PCB HSB CONTROLLER 2.5L 9 0E9934 1 CTRL PNL BA ...
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Bryant ASPAS1BBL025 - page 44
42 Bryant 8 15 66 16 14 19 41 30 20 27 60 20 30 29 28 59 39 5 2 19 38 39 20 40 2 25 4 17 13 15 19 FO R HARNE SS G R OU ND 5 3 22 17 68 15 19 10 38 22 3 1 0 HSG . 20 3 4 7 45 20 49 1 16 39 50 34 35 65 33 5 7 18 3 7 18 20 16 38 R ADIAT O R CAP 6 2 TO 58 39 S TEPPER MO T O R U NIT S O NLY 17 12 "A " 11 6 7 24 23 6 1 Section 8 - Exploded View ...
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Bryant ASPAS1BBL025 - page 45
Bryant 43 ITEM P ART NO . QTY . DESCRIPTION 1 0E9909 REF ENGINE 2.5L FORD 2 0E9739 1 PULLEY , 2.5L FORD W A TER PUMP 3 049814 8 SCREW HHC M10-1.5 X 25 G8.8 4 0F0001 1 CLUTCH, COOLING F AN 2.5L FORD 5 0D3488B 1 SERPENTINE BEL T - 40.85" LENGTH 6 0A8584 1 SWITCH,OIL PRESSURE,10PSI,2POL 7 0E0561 1 ASSY W A TER LEVEL SENSOR C/E PL 8 0A6751 1 SW-TM ...
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Bryant ASPAS1BBL025 - page 46
44 Bryant PO RT "OU T 1" 2 2 7 21 TO EN G INE 10 42 CO VER TO VALVE 12 13 28 1 8 20 33 3 1 3 2 17 3 4 26 6 38 30 16 25 24 18 4 29 15 9 5 27 6 4 C ARB U RET O R A SS Y. 0 E1028A ( I/N 19 ) CO NVER S I O N 35 41 "OU T 2" PO RT L .P. VAP O R 3 40 1 11 3 40 7 2 6 11 Section 8 - Exploded Views and P arts Bryant Liquid-cooled 25 kW Ge ...
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Bryant ASPAS1BBL025 - page 47
Bryant 45 ITEM P ART NO . QTY . DESCRIPTION 1 0E8456 1 BRA CKET FUEL REGULA T OR 2 075580 1 FLANGE FUEL INLET 3 0E9967 1 ASSY FUEL REG 2.5L FRD N/G-L/P 4 039253 4 SCREW HHC M8-1.25 X 20 G8.8 5 022145 2 W ASHER FLA T 5/16 ZINC 6 022129 6 W ASHER LOCK M8-5/16 7 045771 2 NUT HEX M8-1.25 G8 YEL CHR 8 * 0F1570 1 BOD Y CARBURET OR ASSEMBL Y 9 0A6344 1 BA ...
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Bryant ASPAS1BBL025 - page 48
46 Bryant 3 LOC KTI G HT LOC KTI G HT 7 1 5 17 8 7 6 18 4 16 L EAD S 5 2 9 13 21 19 20 14 10 11 12 30 1 3 1 Section 8 - Exploded Views and P arts Bryant Liquid-cooled 25 kW Generator Alternator — Drawing No. 0F5 092 ...
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Bryant ASPAS1BBL025 - page 49
Bryant 47 ITEM P ART NO . QTY . DESCRIPTION 1 0F1659A 1 RO T OR 390 15KW 1P DIRECT HSB (2.5L FORD) 0F1657A 1 R O T OR 390 20KW 1P DIRECT HSB (2.5L FORD) 0F1655A 1 R O T OR 390 25KW 1P DIRECT HSB (2.5L FORD) 0F5073A 1 R O T OR 390__30AD1 HSB TECUM 2 0F1660A 1 STR 390 15AD HSB (382MM LONG) (2.5L FORD) 0F1658A 1 STR 390 20AD HSB (382MM LONG) (2.5L FOR ...
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Bryant ASPAS1BBL025 - page 50
ITEM P ART NO . QTY . DESCRIPTION 1 0F2912 1 PIPE MUFFLER OUT 2 0F2869 1 PIPE EXHA UST 2.5L FORD 3 0F2823 1 MUFFLER 2.5L FORD 4 036434 2 BOL T U 5/16-18 X 2.09 5 036449 2 SADDLE 2 INCH 6 022129 6 W ASHER LOCK M8-5/16 7 022259 4 NUT HEX 5/16-18 STEEL 8 0E0170A 1 EXHA UST BLANKET 938MM 9 044149 1 GASKET EXHA UST RING 10 0E8816 1 EXHA UST FLANGE 2&quo ...
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Bryant ASPAS1BBL025 - page 51
ITEM P ART NO . QTY . DESCRIPTION 1 098290 1 ASM MO TOR STEPPER 2 098941A 1 HOUSING GO VERNOR CONNECTOR 3 0F0454 REF HARN GOV 2.5L FORD 4 098942A 1 CO VER CONNECTOR HOUSING 5 098225 2 SCREW PFHST #2 X 5/8 6 043146 3 SCREW HHC M6-1.0 X 10 G8.8 7 022097 5 W ASHER LOCK M6-1/4 8 0E7358 REF SCREW PPPH HI-LO #4-24 X 3/8 9 098783 1 LEVER STEPPER MO TOR 10 ...
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Bryant ASPAS1BBL025 - page 52
50 Bryant ITEM P ART NO . QTY . DESCRIPTION 1 0E9769 REF SUPPORT ,RADIA T OR 2.5L FORD 0F0779 REF SUPPORT RADIA T OR 2.5L AL 2 0E9837 1 RADIA TOR, 2.5L FORD 3 0F0123 1 VENTURI, 16" F AN 2.5L FORD 4 0F0118 1 GUARD , F AN 2.5L FORD 5 099502 4 CLAMP HOSE #24 B1.06-2.00 6 0C2454 REF . SCREW THF M6-1X16 N W A Z/JS 7 052250 2 T APE FOAM 1 X 1(17&quo ...
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Bryant ASPAS1BBL025 - page 53
Bryant 51 Section 9 — Installation Diagram Bryant Liquid-cooled 25 kW Generator Installation Diagram — Drawing No. 0F1 020-A ...
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Bryant ASPAS1BBL025 - page 54
52 Bryant Section 1 0 – W arranty Bryant Liquid-cooled 25 kW Generator CALI FOR N IA EM ISSION C ONTROL W AR R ANT Y S T A TEM ENT Y OU R W ARR ANT Y RIGHTS AND OB LIGA TIONS The California Air Resources Board (CARB) and Generac P ower Systems, Inc. (Generac) are pleased to explain the Emission Control System W arranty on your new engine. * In Ca ...
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Bryant ASPAS1BBL025 - page 55
Bryant 53 EM IS SION CONTROL S Y STEM W AR R ANTY Emission Control System W arranty (ECS W arranty) for 1995 and later model year engines: (a) Applicability: This warranty shall apply to 1995 and later model year engines. The ECS W arranty P eriod shall begin on the date the new engine or equipment is purchased by/delivered to its original, end-use ...
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Bryant ASPAS1BBL025 - page 56
Section 1 0 – W arranty Bryant Liquid-cooled 25 kW Generator BRY ANT "TWO YEAR" LIM ITED W AR RANT Y FOR "PR EP ACK A GED EM ERGENCY AUT OMA TIC ST ANDBY GENER A T ORS" F or a period of two years from the date of original sale, Bryant warrants that its gener ator will be free from defects in material and workmanship for the it ...
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