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Dixon 16463-0704 - page 1
Model Y ear 2005 Safety Instructions & Operator’s Manual SPEEDZTR 30 ...
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Dixon 16463-0704 - page 2
2 IMPOR T ANT - READ CAREFULL Y The Dixon® ZTR® mower is both easy and fun to operate. However , any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower , read this Operator ’ s Manual carefully . It contains valuable information that is necessary for the safe operation ...
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Dixon 16463-0704 - page 3
3 T ABLE OF CONTENTS Page SAFETY & W ARNING....................................4-15 W ARRANTY .........................................................16 SPECIFICA TIONS..............................................17 CONTROLS.................................................. 18-20 OPERA TION INSTRUCTIONS.................... 21-31 CARE & MA ...
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Dixon 16463-0704 - page 4
SAFETY 4 Blade Contact Tip Over Run Over Back Over RIDING LA WN MOWERS, IF IMPROPERL Y OPERA TED CAN CAUSE SERIOUS INJURY OR DEA TH Pictured below are the most common causes of injury to the operator or bystander . Please read and understand this manual to prevent injuries. ...
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Dixon 16463-0704 - page 5
SAFETY 5 Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury . Follow the recommended safety precautions and safe operating practices. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury . WARNING (highlighted in orange) indicates a pote ...
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Dixon 16463-0704 - page 6
W ARNING 6 Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERA TION: Read, understand, and follow all instructions in this manual and on the mower before starting. Only allow responsible adults, who are familiar with the instructions, to operate the mower . Clear the area of objects such as ro ...
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Dixon 16463-0704 - page 7
W ARNING 7 GENERAL OPERA TION (continued): Never leave a running mower unattended. Always turn off blades, set parking brake, stop engine and remove key before dismounting. T urn off blades when not mowing. Injury could occur from contact with moving parts. Under no circumstances should you place hands or feet under the mower deck or in the chute w ...
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Dixon 16463-0704 - page 8
W ARNING 8 Protect your eyes. Always wear safety goggles or safety glasses with side shields when operating mower . Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower- related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves ...
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Dixon 16463-0704 - page 9
W ARNING 9 SLOPE OPERA TION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you feel uneasy on a slope, do not mow it! DO Mow across the slope with your Dixon® ZTR® -- never up or down. This will decrease the risk of tip-over . Remove ob ...
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Dixon 16463-0704 - page 10
W ARNING 10 Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Use extreme caution when operating the mower with attachments to prevent tip-over or roll-over . If front wheels lift off the ground, pull levers back to stabilize the mower . Discontinue mowing the slope! SLOPE OPERA TION (continued): DO ...
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Dixon 16463-0704 - page 11
W ARNING 11 SLOPE OPERA TION (continued): DO NOT Do not turn on slopes unless necessary , and then, turn slowly and gradually downhill, if possible. Rapid uphill turns may cause tip-over . Do not mow near drop-offs, ditches, or embank- ments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in. ...
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Dixon 16463-0704 - page 12
W ARNING 12 FIRE HAZARDS: Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive. Store all fuel in approved containers specifically designed for that purpose. Allow engine to cool before refueling. Never remove fuel cap or add fuel with engine running. Do not smoke while refueling or operating the mower ...
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Dixon 16463-0704 - page 13
W ARNING 13 FIRE HAZARDS (continued): T o prevent fire or explosion, keep sparks and open flames away from battery . Keep electrical connections clean and tight. Inspect them often. Loose connections and corrosion increase fire risk. Before disconnecting the negative ground cable, make sure all switches are off. This decreases the chance of sparkin ...
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Dixon 16463-0704 - page 14
W ARNING 14 CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity . NEVER assume children will stay where they were last seen. Be alert to avoid accidents. Keep children out of the mowing area and under the watchful care of another responsible adu ...
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Dixon 16463-0704 - page 15
W ARNING 15 SERVICE: Never run a mower inside a closed area or without proper ventilation. Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly . Stop and inspect the equipment if you strike an object. Repair , if necessary , befo ...
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Dixon 16463-0704 - page 16
16 DIXON® WARRANTS ITS ZTR® MOWERS AGAINST DEFECTS IN MA TERIAL AND WORK- MANSHIP FOR THE PERIODS SET FORTH BELOW . THE SOLE REMEDY UNDER THIS WARRANTY IS REPLACEMENT OR REP AIR OF P ARTS INCLUDING LABOR COSTS. THIS W ARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMIT A TIONS: 1. RESIDENTIAL APPLICA TION - (used only at owner ’ s primary ...
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Dixon 16463-0704 - page 17
SPECIFICA TIONS 17 SPECIFICA TIONS SUBJECT TO CHANGE WITHOUT NOTICE Additional information may be provided elsewhere in this manual. SpeedZTR™ 30 Chassis: 1 1 gauge welded channel frame Body: Body parts are made of rotational molded polyethylene. Mower Deck: 1 1 gauge stamped steel construction. Single 30” cut blade. Cut height approximately 1- ...
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Dixon 16463-0704 - page 18
CONTROLS 18 CONTROL LEVERS Note: For access to the seat, move control levers to neutral position and swing them outward. T O GO FOR W ARD •From neutral position, gently push control levers for- ward. •T o increase speed, move levers further forward. T O GO BACKW ARDS •From neutral position, gently pull control levers toward you. TURNING •T ...
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Dixon 16463-0704 - page 19
CONTROLS 19 P ARKING BRAKE: The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. The engine will stop if the parking brake is engaged while the control levers are in the drive position. Engage parking brake before starting engine. TO SET P ARKING BRAKE: The hand operate ...
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Dixon 16463-0704 - page 20
CONTROLS 20 BLADE DRIVE: •Located on the operator ’s left. •T o engage the mower blade, turn lever on floor slowly to the ON position. •T o disengage mower blade, turn the lever to the OFF position. THROTTLE CONTROL LEVER: •Located on control panel to operator ’s right. •Throttle control for engine speed. •Choke for engine starting. ...
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Dixon 16463-0704 - page 21
OPERA TION INSTRUCTIONS 21 The safe and successful operation of the Speed- ZTR™ will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their func- tions. During init ...
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Dixon 16463-0704 - page 22
OPERA TION INSTRUCTIONS 22 CAUTION Failure to follow these instructions may result in personal injury . ST ARTING INSTRUCTIONS: 1. Parking brake must be on, control levers in outward position and blade drive disengaged. 2. Position throttle to choke position if engine is cold. Full throttle if warm. 3. Insert ignition key and turn to “start” po ...
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Dixon 16463-0704 - page 23
OPERA TION INSTRUCTIONS 23 TOWING TRAILERS AND OTHER A TT ACHMENTS: T owing a trailer or other attachment that is too heavy could damage the drive or cause the mower to become unstable. Limit loads to 150 pounds or less with this mower . TO FREE WHEEL MACHINE (Unlock T ransmission): Always turn off engine before engaging or disengaging the hydro re ...
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Dixon 16463-0704 - page 24
OPERA TION INSTRUCTIONS 24 P ARKING BRAKE SWITCH TEST : a) Swing control levers to outward position. b) Disengage blade drive. c ) Put parking brake in OFF position. d) T urn ignition switch to ST AR T . Engine should not turn over or attempt to start. CONTROL LEVER SWITCH TEST : a) Disengage blade drive. b) Put parking brake in ON position. c) Swi ...
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Dixon 16463-0704 - page 25
OPERA TION INSTRUCTIONS 25 TESTING OF SAFETY INTERLOCK SYSTEMS: BLADE DRIVE SWITCH TEST : a) Put parking brake in ON position. b) Swing control levers to outward position. c ) Engage blade drive. d) T urn ignition switch to ST AR T . Engine should not turn over or attempt to start. SEA T SWITCH TEST : a) In a SAFE AREA away from bystanders, start t ...
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Dixon 16463-0704 - page 26
OPERA TION INSTRUCTIONS 26 MOWING WITH A MULCHING A TT ACHMENT : Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all the recycled or mulched clippings. In order to achieve the ...
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Dixon 16463-0704 - page 27
OPERA TION INSTRUCTIONS 27 MOWING WITH A MULCHING A TT ACHMENT (continued): 7. Keep the underside of the mower deck clean. Remove all grass and dirt build-up from the underside of the pan, the baffles and deflectors after each use. Never , under any circumstances, should you place hands or feet under the mower deck or in the chute while blades or i ...
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Dixon 16463-0704 - page 28
OPERA TION INSTRUCTIONS 28 MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below . 1. Read and follow the installation instructions that are included with your grass catcher . 2 . Set engine speed control to the wide open or full set ...
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Dixon 16463-0704 - page 29
OPERA TION INSTRUCTIONS 29 MOWING WITH A GRASS CATCHER ATTACHMENT (continued): 7. Maintain sharp blades throughout the cutting season. Some grass catching attachments require a “high-lift” blade. See your dealer for advice on the type of blade(s) needed for your mower . 8 . Some mowing applications/use of grass catchers may require that an addi ...
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Dixon 16463-0704 - page 30
OPERA TION INSTRUCTIONS 30 SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below . Additional information can be found in the T roubleshooting guide. CAUTION T o avoid personal injury , be sure that the deflector is properly installed on the d ...
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Dixon 16463-0704 - page 31
OPERA TION INSTRUCTIONS 31 GRASS HEIGHT & CUTTING SUGGESTIONS: Do not attempt to cut grass when it is wet. If the grass is tall, place the mower deck cut height lever in the top or second notch. “Initially” overlap cutting swaths instead of a full swath with each pass. Some applications may require a second cutting. Keep the underside of th ...
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Dixon 16463-0704 - page 32
CARE AND MAINTENANCE 32 W ARNING Failure to observe the following instructions may result in personal injury . Before performing any maintenance, turn off engine, allow to cool & remove key . Use extreme care when working on machinery . Do not wear watch or jewelry . Do not wear loose fitting clothes, and observe all common safety practices wit ...
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Dixon 16463-0704 - page 33
CARE AND MAINTENANCE 33 CUTTER BLADE MAINTENANCE: CAUTION Stop engine and remove ignition key for safety . W ear heavy , thick gloves when holding onto cutter blade, avoid the sharp edge of the blade. Blades should be discarded when worn excessiv ely . DANGEROUS! DO NOT USE BLADE IN THIS CONDITION! When notch starts, discard blade New Blade Check s ...
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Dixon 16463-0704 - page 34
CARE AND MAINTENANCE 34 ENGINE: For complete maintenance and operating information of the engine, please refer to the maintenance instructions furnished by the engine manufacturer included in your Zero T urn Radius mower information packet. BA TTER Y : This is a maintenance-free battery and the fluid level cannot be checked. •Charge battery if re ...
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Dixon 16463-0704 - page 35
CARE AND MAINTENANCE 35 TIRES: Correct tire pressure is essential for efficient operation of the mower . Check tire pressure periodically . Inflate tires to the pressure listed below . Front tires 1 1 x 4.00 - 5 16-21 lbs. Rear tires 42” 18 x 6.50 - 8 8-14 lbs. Lug nuts or lug bolts should be checked regularly for tightness. LUBRICA TION: CHASSIS ...
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Dixon 16463-0704 - page 36
CARE AND MAINTENANCE 36 CAUTION HOT oil may cause burns. Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: 1 . The “Dapco” oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve hose. 3. T o drain, turn hex head valve stem counter-clockwise with a 10mm wrench or ...
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Dixon 16463-0704 - page 37
CARE AND MAINTENANCE 37 OIL FILL: 1 . Clean any spilled oil from engine and chassis. 2. Make sure the hex stem on drain valve has been tightened. 3. Refill engine with type, and quantity of oil recom- mended by the engine manufacturer in engine literature. NOTE: Engine oil changes on the SpeedZTR™ will require replacement of the oil filter . Thes ...
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Dixon 16463-0704 - page 38
CARE AND MAINTENANCE 38 BEL TS: Check belts every 50 hours. Replace any belts found to be in poor condition. BEL T TENSION: T ransmission Drive Belt - P/N 16198 No adjustment necessary . Engine to Mower Deck Belt-P/N 16328 No adjustment required. Note: Engagement of the blade clutch may produce a sharp high pitched chirp or squeal as the belt tensi ...
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Dixon 16463-0704 - page 39
CARE AND MAINTENANCE 39 NEUTRAL ADJUSTMENT DRIVE MACHINE UNTIL HYDROST A TIC TRANSMISSIONS HA VE W ARMED UP . WITH ENGINE RUNNING AND THE P ARKING BRAKE OFF , SWING THE CONTROL LEVERS OUTW ARD. IF MACHINE ST ARTS TO CREEP , FOLLOW THE INSTRUCTIONS BELOW . 1 . Stop the engine, engage parking brake and raise rear of frame with jack or blocks so that ...
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Dixon 16463-0704 - page 40
CARE AND MAINTENANCE 40 Illustration A Illustration B ...
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Dixon 16463-0704 - page 41
CARE AND MAINTENANCE 41 MOWER DECK LEVELING PROCEDURE: 1. Place mower on a smooth, level surface and check tire pressures to insure correct stance. T ires should be inflated as follows. Front: 1 6 - 2 1 l b s Rear: 8 - 1 4 l bs 2 . T urn blade so tips align with the deck in a side to side manner . 3. Measure from the floor surface up to the bottom ...
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Dixon 16463-0704 - page 42
CARE AND MAINTENANCE 42 DECK REMOV AL: 1. Place cut height lever in lowest cut position. 2. Loosen belt keepers. 3. Remove deck drive belt from engine pulley . 4. Using a slight upward twisting motion, remove link from engagement handle. 5. T urn handle fully to the left until handle clears stop on mower deck pan. Lift handle then remove handle dow ...
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Dixon 16463-0704 - page 43
CARE AND MAINTENANCE 43 ELECTRICAL SYSTEMS: Keep all connections clean and tight. CLEANING THE MOWER: W ash mower periodically . Clean above and below deck. High pressure washing and alkaline based soaps can cause damage to bearings and other parts of the mower . After washing your mower , start the engine and engage the mower deck for a few minute ...
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Dixon 16463-0704 - page 44
44 1. ENGINE WON’T TURN OVER Mower blades engaged- - - - - - - - - - - - - - - - - - - disengage blades Parking brake not on- - - - - - - - - - - - - - - - - - engage parking brake Dead battery- - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace Solenoid- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult deale ...
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Dixon 16463-0704 - page 45
45 TROUBLESHOOTING 6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD Drive belt broken or slipping- - - - - - - - - - - - - - - - replace drive belt T ransmission oil low- - - - - - - - - - - - - - - - - - - - - - - - - - - - add oil Damaged transmission- - - - - - - - - - - - - - - - - - - - - -consult dealer T ransmission by-pass may be engaged- - - ...
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Dixon 16463-0704 - page 46
46 BLADES *Hi-Lift (standard) - P/N 13928 Standard Lift - P/N 13927 Gator - P/N 13929 *Factory installed ST ANDARD SER VICE P ARTS LIST BEL TS Engine to Mower Deck - P/N 16328 Engine to T ransmission - P/N 16198 ENGINE AIR AND OIL FIL TERS Refer to Engine Operator ’s Manual for correct service intervals for engine oil changes and air filter maint ...
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Dixon 16463-0704 - page 47
OWNER’S INFORMA TION Date of Purchase Mower Model Number Mower Serial Number Purchased From Name Address DA TE OIL CHANGED DA TE ENGINE TUNED Dixon Industries, Inc.~P .O. Box 1569~Coffeyville, Ks~620-251-2000~Fax 620-251-41 17 ...
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Dixon 16463-0704 - page 48
Dixon® and ZTR® are registered trademarks of Dixon Industries, Inc. DIXON INDUSTRIES, INC. P .O. Box 1569 Coffeyville, Ks 67337-0945 620-251-2000 SpeedZTR 30 Part No. 16463-0704 The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. WARNING : ...
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