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Subaru Robin Power Products HD7830 - page 1
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Subaru Robin Power Products HD7830 - page 2
ROBIN AMERICA, INC. ROBIN TO W1SCONSJ.N ROBIN ENGINE MODEL CROSS REFERENCE LIST ROBIN EY08 EY15 EY 15V EY20 EY20V EY23 EY28 EY35 EY40 EY45V EY2 I EY44 EY 18-3 EY25 EY27 EHl1 EH12 EHl5 EH17 EH2 1 EH25 EH30 EH30V EH34 EH34V EH43V EC13V DY23 DY27 DY30 DY35 DY4 1 WISCONSIN ROBIN - W1-080 W1-145 W1-145V Wl-185 W1-185V W 1-230 w 1-280 W1-340 W 1-390 W 1 ...
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Subaru Robin Power Products HD7830 - page 3
CONTENTS Section Title Page 1 .SPECIFICATIONS. ..................................................................................... 2.PERFORMANCE ........................................................................................ 2-1 Maximum Output ............................................................................... 2-2 Continuous ...
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Subaru Robin Power Products HD7830 - page 4
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Subaru Robin Power Products HD7830 - page 5
1. SPECIFICATIONS EH30 Model EH30B EH30D EH30BS I EH30DS Type Air-Cooled. 4-Cycle. Single-Cylinder, Horizontal P.T.O. Shaft, Gasoline Engine Bore X Stroke 8.3 Compression Ratio 291 cc (1 7.76 cu.in.1 Piston Displacement 78 X 61 mm (3.07 X 2.40 in.) -~ output Cont i nuous 9.0/3600 HP/rpm 9.0/1800 HP/rpm Max. 7.0/3600 HP/rpm 7.0/1800 HP/rpm Max. Torq ...
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Subaru Robin Power Products HD7830 - page 6
Model EH34 EH348 EH340S EH34BS 1 EH34D Type Air-Cooled, 4- Cycle, Single- Cylinder, Horizontal P.T.O. Shaft, Gasoline Engine ~~~~~ Bore X Stroke 8.3 Compression Ratio 338cc (20.63 cu.in.) Piston Displacement 84 X 61 mm (3.31 X 2.40 in.) output Cont i nwus 1 1.0/3600 HP/rpm 1 1.0/1800 HP/rpm Max. 8.0/3600 HP/rpm 8.0/1800 HP/rpm Max. Torque Forced Ai ...
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Subaru Robin Power Products HD7830 - page 7
2. PERFORMANCE 2-1 MAXIMUM OUTPUT The maximum output is the output of an engine with its throttle valve fully opened under the condition that all the moving parts are properly worn in after the initial break- in period. A new engine may not produce full maximum output while its moving parts are still not broken -in. 2-2 CONTINUOUS RATED OUTPUT The ...
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Subaru Robin Power Products HD7830 - page 8
2 - 4 PERFORMANCE CURVES OEHBOD, B 9 8 7 6 5 4 3 2 1 0 2000 2400 2800 3200 (1 000) (1 200) (1 400) (1 600) 3600 (1 800) REVLOUTION- r. p. m. Kg - m CONTINUOUS RATED OUTPUT RECOMMENDABLE HORSEPOWER RANGE -4- ...
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Subaru Robin Power Products HD7830 - page 9
*EH34D, B HP A 52 B w cn 0 I 2000 2400 2800 3200 3600 (1 000) (1 200) (1 400) (1 600) (1 800) REVLOUTION- r. p. m. Kg - m w 3 0 CONTINUOUS RATED OUTPUT RECOMMENDABLE HORSEPOWER RANGE -5- ...
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Subaru Robin Power Products HD7830 - page 10
3. FEATURES 1. The overhead valve design offers a compactness, light weight and ideal combustion charastristics 2. The vibration free design with the twin balancer system and lighter reciprocating parts. 3. Such parts as the large capacity muffler, dual element air cleaner, helical type balancer gear with extralong teeth and the blower housing and ...
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Subaru Robin Power Products HD7830 - page 11
4- 3 CRANKSHAFT The crankshaft is forged carbon steel, and the crank pin is induction-hardened. The output end of the shaft has a crankshaft gear and balancer gear that are pressed into position. (See Fig. 3.) 4-4 CONNECTING ROD AND PISTON The connecting rod is forged aluminum alloy, and its large and small ends function as bearings. The piston is ...
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Subaru Robin Power Products HD7830 - page 12
4- 6 CAMSHAFT The camshaft for the D- type engine is made of special cast iron and camshaft gears are casted together in one piece. Both sides of the shaft fit into the plane bearings on the crankcase and main bearing cover. The camshaft for B- type engine is made of forged carbon steel and also functions as PTO shaft. Cam gear is press fitted on t ...
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Subaru Robin Power Products HD7830 - page 13
4- 9 GOVERNOR SYSTEM The governor is a centrifugal flyweight type which ensures constant operation at the selected speed against load variations. The governor gear with governor weights is installed in the crankcase and driven by the balancer shaft. (See Fig. 9.1 Fig. 9 4- 10 COOLING SYSTEM The large fins on the flywheel provide sufficient cooling ...
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Subaru Robin Power Products HD7830 - page 14
4- 12 IGNITION SYSTEM The ignition system is a transistor controlled magneto ignition system which cosists of a flywheel and an ignition coil with a built in transistor mounted on the crankcase. This system has an ignition timing advance for easy starting. (See Fig. 11.) 4- 13 CARBURETOR The engines are equipped with a horizontal draft carburetor t ...
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Subaru Robin Power Products HD7830 - page 15
4- 15 BALANCERS Unbalanced inertia force is balanced by the two balancers which rotate at the same speed with the crankshaft to effectively reduce vibration. (See Fig. 14.) 4- 16 DECOMPRESSION SYSTEM An automatic decompression mechanism which opens exhaust valve before the piston reaches compression top is assembled on the camshaft for easy startin ...
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Subaru Robin Power Products HD7830 - page 16
4- 17 SECTIONAL VIEW OF ENGINE FUEL 1 /FUEL TANK FLYWHEEL (COOLING FAN) ' MAIN BEARING COVER - 12 - ...
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Subaru Robin Power Products HD7830 - page 17
PLUG COVER ROCKER ARMS DRAIN PLUG BALANCER SHAFT 2 - 13 - ...
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Subaru Robin Power Products HD7830 - page 18
5. DISASSEMBLY AND REASSEMBLY 5- 1 PREPARATIONS AND SUGGESTIONS 1) When disassembling the engine, memorize the locations of individual parts so that they can be reassembed correctly. If yor are uncertain of identifying some parts, it is suggested that tags be attached to them. 2) Have boxes ready to keep disassembed parts by group. 3) To prevent lo ...
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Subaru Robin Power Products HD7830 - page 19
5- 3 DISASSEMBLY PROCEDURES Step Tool Remarks Procedures Part to remove 1 14mm box wrench Be careful not to lose (1) Remove oil drain plug and drain oil. Oil drain (2) To discharge oil quickly, remove oil the gasket. gauge. Fig. 17 - 15 - ...
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Subaru Robin Power Products HD7830 - page 20
Step Part to remove I 2 Air cleaner Procedures Remarks Tool (1) Remove air cleaner cover. Be careful not to lose (2) Loosen two wing bolts and remove washer and gasket for (3) Loosen screw on swivel and pull out (4) Remove two flange nuts and a bolt Pull off breather pipe lonun box wrench element. wing bolt. choke knob. and remove cleaner base. fro ...
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Subaru Robin Power Products HD7830 - page 21
Step 3 - Control panel and bracket Procedures (1) Unclamp wires from breather cover. (2) Disconnect wires from connectors. (3) Loosen two bolt and remove control panel. M5 X lOmm bolt and washer -*.. 2pcs. (4) Loosen. flange bolt and remove bracket. ' M6 x 8mm frange bolt * -0. Ipse. 4 Carburetor (1) Close fuel valve. (2) Disconnect fuel pipe ...
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Subaru Robin Power Products HD7830 - page 22
1 Step ]part to remove1 Procedures I Remarks I Tool I 5 Speed contral ~ lever and ~ governor lever (1) Unhook governor spring from governor lever. (2) Remove clip, wing nut, stop plate, friction plate, and speed control lever. (3) Loosen the bolt and remove governor lever. Note governor spring hole on governor lever. ROD SPRING GOVERNOR LEVER I GOV ...
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Subaru Robin Power Products HD7830 - page 23
Step F 6 7 8 ~~ 'art to rernovc Oil sensor (Option) Oil sensor bracket (Option) Muffler Procedures I Remarks I Tool I (1) Unclamp sensor cord from main sensor unit in any way. (2) Remove oil sensor unit. damage stick and bearing cover. Be very careful not to Remove oil sensor bracket. (1 1 Loosen two flange nuts and a bolt. muffler gasket. (2) ...
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Subaru Robin Power Products HD7830 - page 24
'art to remove( Procedures I Remarks Electric starter (Option) Diode rectifier (1) Remove black wire from electric starter. (2) Loosen two bolts and remove electric ~ ~~~ starter. M8 x 30mm bolt .*.- 2pcs. M8 spring washer - 2pcs. M8 washer .......... 2pcs. (1) Disconnect wires. green/white * - * - 2 1 white ........... (2) Remove diode rectif ...
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Subaru Robin Power Products HD7830 - page 25
Step Tool Remarks Procedures Part to remove 12 Wipe off spilt fuel Loosen four flange nuts from bottom of Fuel tank fuel tank and remove fuel tank. 12mm socket M8 flange nut -0.- 4pcs. thoroughly. wrench FUEL TANK FUEL STRAINER Fig. 23 - 21 - ...
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Subaru Robin Power Products HD7830 - page 26
Step Part to remove Procedures Remarks Tool 13 Recoil Remove recoil from blower housing. lOmm box wrench starter M6 X 8mm flange bolt - - 4pcs. 14 Blower Remove blower housing from crankcase. 1Omm box wrench housing M6 x 8mm flange bolt .-.- 4pcs. BLOWER HOUSING / 1 Fig. 24 - 22 - ...
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Subaru Robin Power Products HD7830 - page 27
Step Tool Remarks Procedures Part to remove 15 (1) Remove spark plug cap from spark Ignition coil Plug- M6 x 30mm bolt and washer 1.- * 2pcs. (2) Remove ignition coil from crankcase. lOmm box wrench Fuel tank Remove the fuel tank bracket M6 x 8mm flange bolt lpce. baffle lOmm box wrench Remove the cylinder baffle from cylinder. Cylinder M10 x 25mm ...
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Subaru Robin Power Products HD7830 - page 28
Step 18 - 19 'art to remove Flywheel Charge coil Procedures (1) Remove nut from crankshaft. (2) Remove the starting pulley. (3) Remove flywheel using flywheel puller. (4) Remove the key from crankshaft. M16 nut lpce. (See Fig. 26.) M8 x 12m bolt -*-- 3pcs. (See Fig. 28.1 (See Fig. 29.) Remove the charge coil M6 X 20mm screw - - - - 2pcs. M6 x ...
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Subaru Robin Power Products HD7830 - page 29
I Step Part to removeJ Procedures 1 Remarks I Tool Exhaust manifold Intake manifold Remove exhaust manifold and gasket from cylinder head. M8 flange nut - - - - 2pcs. Remove intake manifold and gasket from cylinder head. M8 x 28mm bolt and washer - - * * 2pcs. Remove spark plug from cylinder head. 12mm box wrench 12mm box wrench I I I I I , SPARK ...
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Subaru Robin Power Products HD7830 - page 30
'art to remove Cylinder head Procedures (1) Remove rocker cover from cylinder head. M6 x 12mm flange bolt .... 4pcs. (2) Loosen adjusting bolts on rocker arms. (3) Pull out rocker shaft from the intake side of the cylinder head. (See FIg. 31.) (4) Remove the push rods from cylinder. (5) Remove cylinder head and gasket. M10 X 75mm flange bolt . ...
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Subaru Robin Power Products HD7830 - page 31
I r Step l~art to remove1 Procedures YtZzz exhaust t (1) Press down spring retainer and slide it to release from the groove of valve stem, then remove spring retainer and valve spring.(See Fig. 32.) (2) Remove intake and exhaust valves from cylinder head. ~~ ~~ ~~ ~ Remove breather cover. M6 x 12mm flange bolt *.-. 2pcs. Remove gasket ( Breather co ...
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Subaru Robin Power Products HD7830 - page 32
Step Procedures Part to remove ,26 h4ai.n cover cover on crankcase. bearing (1) Remove bolts fastening main bearing M8 x 4Omm bolt and washer *--*7pcs. (2) Remove main bearing cover from crankcase. (See Fig. 35.) Remarks , Be careful not to ~ damage the oil seal. Use a soft hammer and evenly tap around outer surface of cover. Tool 12mm box wench I ...
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Subaru Robin Power Products HD7830 - page 33
Step 27 ~ c 1 28 Part to remove Camshaft and tappets Balancer Procedures (1) Remove camshaft from crankcase. (2) Remone tappets from crankcase. (I) Position piston at top dead center and remove balancer 1 and balancer 2. Remarks Tool (I) To prevent tappets from getting dynages , put crankcase cylinder side down. (See Fig. 37.) (2) Put marks on tapp ...
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Subaru Robin Power Products HD7830 - page 34
I Step l~art to remove1 Procedures I Remarks I Tool ~~ 29 interfere with removal (2) Turn crankshaft until piston is at top piston deposits that might COMfXting rod cap. rod and Scrape off all carbon (1) Remove connecting rod bolts and CoMfXthg dead center, push out connecting rod of piston from upper I II and piston assembly through top of cylinde ...
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Subaru Robin Power Products HD7830 - page 35
Step Tool Remarks Procedures Part to remove 31 (See Fig. 40.) crankshaft to move from crankcase. (1) Tap lightly on flywheel end of Crankshaft - t Fig. 40 fig. 41 - 31 - ...
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Subaru Robin Power Products HD7830 - page 36
5- 4 REASSEMBLY PROCEDURES 0 PRECAUTIONS FOR REASSEMBLY 1) Clean parts throughly before reassembly. 2) Scrape off all carbon deposits from cylinder head, piston top and piston ring grooves. 3) Check lip of oil seals. Replace oil seal if the lip is damaged. Pay most attention to cleanliness of piston, cylinder, crankshaft, connecting rod and bearing ...
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Subaru Robin Power Products HD7830 - page 37
I' .TOP RING .SECOND RING 'OIL RING fig. 44 5-4-3 PISTON AND CONNECTING ROD When installing piston on connecting rod on D type engine, match the mark "DF"on thepiston with the mark DF"on connecting rod. On B type engine, match the mark "BF" on the piston with the mark " @ BF"on connecting rod. (See Fig. ...
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Subaru Robin Power Products HD7830 - page 38
(2) Install piston and connecting rod assembly into cylinder. Use a piston ring compressor to hold piston rings. The "DF"mark of the connecting rod for "D"type engine or the "BF"mark for "B" type engine is to face flywheel side when assembled. (See Fig. 47.) -[NOTES] (1) Apply enough oil to piston rings, conn ...
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Subaru Robin Power Products HD7830 - page 39
5-4-5 BALANCER SHAFT Install balancer shaft 1 (left side) and balancer shaft 2 (right side) to crankcase aligning matching marks of balancer gear and crank gear as shown in Fig. 50. Matching mark for balancer shaft 1 is one dot and that for balancer shaft 2 is two dots. Align the same marks on balancer gears and crankgear. (1) When installing balan ...
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Subaru Robin Power Products HD7830 - page 40
5-4-7 ADJUST CRANKSHAFT AND CAMSHAFT END PLAY (1) Measure end play of crankshaft and camshaft. Adjust end play to the specified values using the proper spacer. CRANKSHAFT Type 8 Type D Type B Type D CAMSHAFT SIDE CLEARANCE 0-0.2 rnm 0.1 3-0.29 m m 0-0.2 rnm 0-0.2 mm T = 0.6 mm T = 0.6 mm T = 0.8 rnrn T = 0.8 mrn T = 1:0 mrn T = 1 .O mm T = 0.7 rnrn ...
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Subaru Robin Power Products HD7830 - page 41
(2) Lubricate oil seal and bearing surfaces. Add a light film of oil on main bearing cover face to hold gasket in place. Place spacers chosen at procedure (1) on crankshaft and camshaft. Use an oil seal guide when installing main bearing cover to avoid damaging the seal. Tap cover into place with a soft hammer. Main bearing cover M8 X 40 mm bolt an ...
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Subaru Robin Power Products HD7830 - page 42
5-4- 11 VALVE CLEARANCE ADJUSTMENT (1) Position piston at top dead center of compression stroke by matching the mark of flywheel with the mark T of crankcase. (See Fig. 53.) (2) Loosen lock nut on rocker arm and turn adjusting screw to adjust the clearance between rocker arm and valve stem end. (See Fig. 54.) Tighten lock nut. - [NOTE] Check and ad ...
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Subaru Robin Power Products HD7830 - page 43
(1) Install charge coil to crankcase. Clamp coil wire to crankcase. I- [NOTE] Be careful not to pinch coil wire between charge coil and crankcase. (2) Put woodruff key in keyway of crankshaft. Wipe off oil and grease thoroughly from tapered portion of crankshaft and flywheel center hole. Tighten flywheel nut with spring washer. (See Fig. 55.) (3) I ...
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Subaru Robin Power Products HD7830 - page 44
5-4-18 FUEL TANK Install fuel tank to fuel tank bracket. 5-4- 19 ELECTRIC STARTER (Optional equipment) (1) Install magnetic switch to crankcase. (2) Install diode rectifier to crankcase. (3) Install electric starter to crankcase. (4) Connect wires referring to the wiring diagram. 5-4-20 MUFFLER hstall muffler to exhaust pipe with muffler gasket. 5- ...
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Subaru Robin Power Products HD7830 - page 45
(5) Install carburetor to intake pipe hooking governor rod to governor lever and throttle lever of carburetor. Hook rod spring over governor rod. (See Fig. 59.) to carburetor with gaskets. Tighten two flange nuts and a bolt. Connect breather pipe from tappet cover to cleaner base. (6) Attach panel bracket and air cleaner base (7) Adjust governor sy ...
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Subaru Robin Power Products HD7830 - page 46
(8) Install control panel to bracket. (9) Put choke knob wire through grommet on cleaner base and fasten to swivel on choke shaft Connect wires. of carburetor. (10) Put element into air cleaner and fasten with wing bolts. Install air cleaner cover. - End of the reassembly - 5- 5 BREAK- IN OPERATION An engine that has been completely overhauled by b ...
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Subaru Robin Power Products HD7830 - page 47
6-2 BASE THEORY (1) Revolution of the flywheel generates electricity on the primary side of the ignition coil, and the base current I1 flows to the power transistor. Current I1 turns the power transistor "0N"and the electric current Iz flows. (2) At lower engine revolution, when the flywheel reached the ignition point the low speed igniti ...
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Subaru Robin Power Products HD7830 - page 48
6-3 WIRING DIAGRAM STANDARD Spark Plug 775- Ignition Coil I c " -. ! Flywheel Stop Button Connector Black -1 ElNGlNE WITH ELECTRtC STARTER I I I I I I I I I I I I I I I I I I I I I DIODE RECTIFIER I I r L """""""- 1 l- 1 2VOLT BATTERY MINIMUM 24 AMP.HR. Fig. 63 - 44 - ...
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Subaru Robin Power Products HD7830 - page 49
7. AUTOMATIC DECOMPRESSION SYSTEM The decompression system operates to release compression by lifting up the exhaust valve at starting. The release lever mounted on the camshaft has a flyweight at one end and a crescent cam at the other end. When starting the engine, the crescent cam juts out from the exhaust cam. The exhaust tappet rides over the ...
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Subaru Robin Power Products HD7830 - page 50
8. CARBURETOR 8- 1 OPERATION AND CONSTRUCTION 8-1 - 1 FLOAT SYSTEM The float chamber is located below the carburetor body and, with a float and a needle valve, maintains a constant fuel level during engine operation. (See Fig. 66.) The fuel flows from the fuel tank into the float chamber through needle valve. When the fuel rises to a specific level ...
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Subaru Robin Power Products HD7830 - page 51
8-1 -2 PILOT SYSTEM The pilot system feeds the fuel to the engine during idling and low- speed operation. The fuel is fed through the main jet to the pilot jet, where it is metered, and mixed with the air metered by the pilot air jet. The fuel- air mixture is fed to the engine through the pilot outlet and the by- pass. At idling speed, the fuel is ...
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Subaru Robin Power Products HD7830 - page 52
8-2-4 MAIN SYSTEM (1) Remove the bolt (12) and take out float chamber body (13). (2) From the body (14) remove the main nozzle (15), and then remove the main jet (16) and (3) Reassembly guide holder (17) from the main nozzle (15). a) Fasten the main jet securely to the body. Otherwise, the fuel may become too rich and cause b) The bolt tightening t ...
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Subaru Robin Power Products HD7830 - page 53
9. STARTING SYSTEM 9-1 RECOIL STARTER When repairing recoil starter, disassemble and reassemble in the following procedures. Tools : Socket wrench, Needle nose pliers, Screw driver [NOTE] The following explanation is applicable to the recoil starter for “D” type engines. For “B” type models, reverse the direction of rotation to achieve prop ...
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Subaru Robin Power Products HD7830 - page 54
(4) Remove reel from starter case as shown in Fig. 71. Take out reel slowly turning it lightly toward left and right to remove spring from the hook. Do not remove the reel quickly or the spring may escape from the starter case. Untie starter rope from the knob and remove. 9- 1-2 HOW TO REASSEMBLE (D Type) (1) Put starter rope through starter knob a ...
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Subaru Robin Power Products HD7830 - page 55
starter rope in reel for 2.5 turns in the arrowhead direction as shown in Fig. 74. Then let the rope out of reel from the notch on reel. Line up the hook with inner end of spring and install reel in starter case. Check that the inner end of spring is securely hooked onto the hook. (3) Prior to installing reel in starter case, wind (4) Reassemble pa ...
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Subaru Robin Power Products HD7830 - page 56
(6) Test operation of recoil starter to see if rope recoils satisfactorily and ratchets project and retract properly. Mount recoil starter to the engine. (7) If spring escapes from reel when disassembling recoil, hook the outer end of spring onto the notch of reel and rewind the spring into the housing. (8) Lubricate the rotating parts, sliding par ...
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Subaru Robin Power Products HD7830 - page 57
(4) The rear cover Remove the rear cover. (5) The (6) The (7) "M" The mov 4mm screws (2pcs.I brush holder. terminal bush No, 2. brush holde is disassembled by re- ,ing the 4 mm screws. (Zpcs.) Remove the "M" terminal bush No, 2. (8) Yoke assembly. Remove the yoke assembly. 4 Fig. 79 6 7 Fig. 80 fig. 81 - 53 - ...
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Subaru Robin Power Products HD7830 - page 58
(9) The pinion stopper clip. The pinion stopper clip is removed with a standard screwdriver while the pinion stopper is pushed toward the pinion. (1 0) Pinion stopper. (I 1) Pinion return spring. (1 2) Pinion assembly. The pinion stopper, pinion return spring and the pinion assembly can be dis - assembled once the pinion stopper clip has been remov ...
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Subaru Robin Power Products HD7830 - page 59
9 L 11 12 15 14 13 14 I '2 2 0 d3 nlmml 8 9 5 6 4 Fig. 85 1. The 6mm terminal nuts (2pcs.) 2. "M" terminal bush No,1 3. The 5mm through bolts (2pcs.) 4. The Rear cover 5. The 4mm screws (2pcs.) 6. The brush holder 7. "M" Terminal bush No, 2 8. Yoke assembly 9. The pinion stopper clip 10. Pinion stopper 1 1. Pinion return ...
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Subaru Robin Power Products HD7830 - page 60
9-2-2 INSPECTION AND REPAIR (1) ARMATURE a) Check the diameter of the commutator. If the out side diamaeter of the commu- tator is below the minimum Iimit then replace it. Unit : mm I Standard (New) I Limit (Used) I 30 29 b) Continuity test for the armature coil. Use a tester to check for continuity between parallel points on the commutator. If The ...
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Subaru Robin Power Products HD7830 - page 61
d) Check for Surface Distortion on the Arma- ture and the Commutator. Use a dial gauge to measure the distortion of the out side surfaces of the armature core and the commutator. If it is above the limit, then repair or replace it. Unit : mm I I Standard (New) 1 Limit (Used) 1 I Armature I 0.05 (Max.) [ 0.1- (Max7 Commutator I 0.05 (Max.) 1 OK (Max ...
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Subaru Robin Power Products HD7830 - page 62
(2) BRUSH Measure the length of the brushes and if they are under the limit, replace them. Unit : mm Brush Positive side brush Negative side brush Fig. 92 (3) BRUSH HOLDER a> Insulation Test for the Brush Holder. Check for continuity between the brush holder's top (Positive side) and its base (Negative side). If there is no continuity then ...
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Subaru Robin Power Products HD7830 - page 63
(4) PINION CLUTCH Inspection of the pinion clutch. Rotate the pinion manually. While rotating it in the direction of normal operation, smoothly reverse the direction of rotation to confirm that it locks. In the event of any irregularity, replace it. Fig. 95 9-2-3 REASSEMBLY Reassembly is in the revrse order of disassembly, however please note the f ...
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Subaru Robin Power Products HD7830 - page 64
10. TROU8LESHOOTtNG The following three conditionts must be fulflled for satisfactory engine start. 1. The cylinder filled with a proper fuel- air mixture. 2. Good compression in the cylinder. 3. Good spark, properly timed, to ignite the mixture. The engine cannot be started unless these three conditions are met. There are also other factors which ...
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Subaru Robin Power Products HD7830 - page 65
10- 1 - 3 IGNITION SYSTEM Check the followings for lack of sparks. (1) Wires of the ignition coil, spark plug or contact breaker disconnected. (2) Ignition coil damaged and shorted. (3) Spark plug cable wet or soaked with oil. (4) Spark plug dirty or wet. (5) Spark plug electrode gap incorrect. (6) Spark plug electrodes are connected or bridged. (7 ...
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Subaru Robin Power Products HD7830 - page 66
10-5 ENGINE KNOCKS (i) Poor quality gasoline. (2) Engine operating under heavy load at low speed. (3) Carbon or lead deposits in the cylinder head. (4) Spark timing incorrect. (5) Loose connecting rod bearing due to wear. (6) Loose piston pin due to wear. (7,) Cuases of engine overheat. 10- 6 ENGINE BACKFIRES THROUGH CARBURETOR (1) Water or dirt in ...
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Subaru Robin Power Products HD7830 - page 67
11. INSTALLATION Engine life, ease of maintenance and inspection, frequency of checks and repairs, and operating cost all depend on the way in which the engine is installed. Review the following instructions carefully for installing the engine. 11 - 1 INSTALLING When mounting the engine, carefully examine its position, the method of connecting it t ...
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Subaru Robin Power Products HD7830 - page 68
12. SERVICE DATA 12- 1 CLEARANCE DATA AND LIMITS Unit : mm (in) ITEM CYLINDER HEAD Flatness Valve seat contact width Valve guide inside dia. IN. EX. T ~EH%/EH34 i Limit 0.05 (0.002) 0.1 (0.004) 0.7-1 .O (0.028-0.039) 2.0 (0.079) 6.600-6.622 (0.260-0.261 1 6.75 (0.266) - 64 - ...
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Subaru Robin Power Products HD7830 - page 69
Unit : mm (in) I EH30 I EH34 CYLlNDER 0 Inside dia. Roundiness after reboring. 8 Cylindricity after reboring. PISTON Q Piston size (At skirt in thrust direction) I STD 78.000-78.01 9 (3.071 "3.072) STD I 1 st 78.250-78.269 reboring (3.081 -3.082) 2nd 78.500-78.51 9 reboring (3.091 -3.092) 0.0 1 (0.004) 0.01 5 (0.0006) 77.96-77.98 (3.069-3.070) ...
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Subaru Robin Power Products HD7830 - page 70
Unit : mm (in) EH30 EH34 ITEM Ring groove side clearance Limit STD Limit STD 0.05-0.09 (0.002-0.0035) 0.1 5 (0.006) 0.05-0.09 (0.002-0.0035) 0.1 5 (0.006) TO D 0.03-0.07 '0.001 2-0.0028: 0.93-0.07 0.001 2-0.0028> 0.1 5 (0.006) 0.1 5 (0.006) 0.1 5 (0.006) 2nd Oil ring 0.01 -0.065 0.0004-0.0026: 0.1 5 (0.006) 0.01 -0.065 :0.0004--0.0026: 20.9 ...
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Subaru Robin Power Products HD7830 - page 71
Unit : mm (in) 1 STD CONNECTING ROD Big end inside dia. Clearance between big end and crankpin Small end inside dia. Clearance between small end and piston pin Big end side clearance I CRANKSHAFT 38.000-38.01 6 ( 1 -496 1 - 1 -4967) 0.030-0.060 (0.00 1 2-0.0024) 21.010-21.023 (0.8272-0.8277) 0.01 0-0.032 (0.0004-0.001 3) 0.1 -0.3 (0.0039-0.01 18) 3 ...
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Subaru Robin Power Products HD7830 - page 72
Unit : mm (in) T EH30/EH34 I ITEM STD Limit CAMSHAFT 0 Cam height 36.1 "36.3 (1.4213-1.4291) 35.95 (1.41 54) IN.EX. cams 19.967- 19.980 (0.7861 -0.7866) 19.950 (0.7854) 6.450 (0.2539) VALVE * Valve stem outside dia. 6.535-6.550 (0.2573-0.2579) IN. 6.522-6.544 (0.2568-0.2576) 6.450 (0.2539) EX. Clearance between valve guide valve stem dia. and ...
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Subaru Robin Power Products HD7830 - page 73
Unit : mm (in) ITEM r TAPPET 0 Stem outside dia. Guide inside dia. 0 Tappet guide clearance ROCKER ARM Rocker arm hole dia. Rocker arm shaft clearance VALVE SPRING FREE LENGTH EH30/EH34 STD 8.960-8.975 (0.3528-0.3533) 9.00-9.01 5 (0.3543-0.3549) 0.025-0.055 (0,001 0-0.0022) 1 1.986-1 1.994 (0.471 9-0.4722) 1 2.006- 1 2.024 (0.4727-0.4734) 0.01 2-0. ...
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Subaru Robin Power Products HD7830 - page 74
Unit : mm (in) ITEM VALVE SEAT ANGLE (IN. EX.) 0 Valve cutter angle (a) 0 Valve contact width (b) 12- 2 TORQUE SPECIFICATIONS EH30/EH34 STD a : 90" b : 0.7-1.0 (0.028-0.039) Limit 2.0 (0.079) ~ DESCRIPTION ~~~ TIGHTENING TORQUE kg cm I I N m ft Ib ~~ ~~ Cylinder head bolts 61.5-68.7 83.4-93.2 850-950 Flywheel nut 16.3- 19.9 22.1 -27.0 225-275 ...
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Subaru Robin Power Products HD7830 - page 75
12-3 OIL GRADE CHART Specified Lubricant aualitv Single grade Multi- grade Comparison between oil viscosity and temparature t - 20 - 10 0 10 20 30 4oT -4 14 32 50 68 86 104°F Use oil classified as SC or higher. Multi-grade oil tends to increase its consumption at high ambient temperature. - 7t - ...
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Subaru Robin Power Products HD7830 - page 76
13. MAINTENANCE AND STORAGE The following maintenance jobs apply when the engine is operated correctly under normal conditions. The indicated maintenance intervals are by no means guarantees for maintenance free operations during these intervals. For example, if the engine is operated in extremely dusty conditions, the air cleaner should be cleaned ...
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Subaru Robin Power Products HD7830 - page 77
13-4 EVERY 1 OQ"280 HRS. (MONTHLY) MAINTENANCE REMARKS I ~~~ ~ 1) Clean fuel filter and fuel tank. 2) Inspect cooling system and remove Remove blower housing and clean up between fins and dirt and chaff. housing. 43-5 EVERY 500-600 HRS. MAINTENANCE I MAINTENANCE REMARKS I I head. I power. I 2) Disassemble and clean carburetor 13- 6 EVERY 1000 ...
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Subaru Robin Power Products HD7830 - page 78
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Subaru Robin Power Products HD7830 - page 79
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Subaru Robin Power Products HD7830 - page 80
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Subaru Robin Power Products HD7830 - page 81
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Subaru Robin Power Products HD7830 - page 82
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Subaru Robin Power Products HD7830 - page 83
Industrial Engines ...
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