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Hearth and Home Technologies BAY-40 - page 1
1 Owner ’ s Manual Installation and Operation DO NOT DISCARD THIS MANUAL NOTICE • Important operating and maintenance instructions included. • Leave this manual with party responsible for use and operation. • Read, understand and follow these instructions for safe installation and operation. DO NOT DISCARD Installation and service of this ? ...
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Hearth and Home Technologies BAY-40 - page 2
2 Read this manual before installing or operating this fi replace. Please retain this owner ’ s manual for future reference. Homeowner Reference Information Model Name: Date purchased/installed: Serial Number: Location on fi replace: Dealership purchased from: Dealer phone: Notes: We recommend that you record the following pertinent information ...
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Hearth and Home Technologies BAY-40 - page 3
3 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury . • W ARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury . • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury . ? ...
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Hearth and Home Technologies BAY-40 - page 4
4 W arranty Hearth & Home T echnologies LIMITED W ARRANTY Hearth & Home T echnologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada. W arranty starts with date of purchase b ...
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Hearth and Home Technologies BAY-40 - page 5
5 This limited warranty does not extend to or include surface ? nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, ? rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion on any of the metal surfaces, cast iron components, baf? es, ? repots, doors, or ? rebox area are no ...
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Hearth and Home Technologies BAY-40 - page 6
6 1 1 Listing and Code Appro v als NOTICE: This fireplace is tested and approved as a decorative fi replace. It should not be factored as a primary heat source in residential heating calculations. W ARNING! Risk of Fire! Hearth & Home T echnologies disclaims any responsibility for , and the warranty and agency listing will be voided by the fol ...
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Hearth and Home Technologies BAY-40 - page 7
7 2 2 Operat ing Instr uct ions W ARNING! DO NOT operate fi replace before reading and understanding operating instructions. Failure to operate fi replace according to operating instructions could cause fi re or injury . User Guide W ARNING Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch gl ...
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Hearth and Home Technologies BAY-40 - page 8
8 • The fi rst three or four fi res should be of moderate size to allow the oils and binders to be burned from the fi replace and the refractory and paint to cure. Y ou may notice an industrial odor the fi rst few fi res. This is considered normal. • Use well-seasoned wood. • Open the fl ue damper to a fully open position. • Place cru ...
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Hearth and Home Technologies BAY-40 - page 9
9 P ARTL Y OPEN INCORRECT FULL Y OPEN CORRECT P ARTL Y CLOSED INCORRECT FULL Y CLOSED CORRECT Figure 2.2 Operating Positions of Bi-fold Doors W ARNING! Risk of Fire and Smoke! Fireplaces equipped with doors should be operated only with doors fully open or doors fully closed. If doors are left partly open, gas and fl ame may be drawn out of the fi ...
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Hearth and Home Technologies BAY-40 - page 10
10 M. Wood Fuel Hardwood vs Softwood Y our fi replace performance depends on the quality of the fi rewood you use. • Seasoned wood contains about 8,000 BTUs per pound . • Hard woods are more dense than soft woods. • Hard woods contain 60% more BTUs than soft woods. • Hard woods require more time to season, burn slower and are harder to ig ...
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Hearth and Home Technologies BAY-40 - page 11
11 3 3 Maintainance and Ser vice Figure 3.1 Chimney & T ermination Cap Cleaning A. Disposal of Ashes Frequency: When they reach bottom of grate By: Homeowner W ARNING! Risk of Fire! Ashes could contain hot em- bers. • Place ashes in a metal container with a tight- fi tting lid. • The closed container should be placed on a noncombustible ? ...
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Hearth and Home Technologies BAY-40 - page 12
12 C. Check Firebox Refractory Frequency: After each ash removal By: Homeowner D. Inspect Grate Frequency: After each ash removal By: Homeowner Inspect grate for: • W arping or sagging 1-1/2 in. (38 mm) or more • Broken welds • Burn-through of grate bars For safe operation, replace only with an approved grate from Hearth & Homes T echnolo ...
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Hearth and Home Technologies BAY-40 - page 13
13 4 4 T roubleshooting Guide Start Fire Problems Possible Cause Solution Can’t get fi re started Excessive smoke or spillage Burns too slowly Smolders, sizzles Not enough kindling/paper or no kindling/paper Use dry kindling, more paper . Arrange kindling & wood for air movement. Damper closed/not fully open Open damper . Not enough air for ...
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Hearth and Home Technologies BAY-40 - page 14
14 5 5 Get ting Star ted A. T ypical Fireplace System Installer Guide Heat & Glo • BA Y -40, PIER-40 • 34977 • Rev W • 1 1/08 ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Non-combustible roof flashing maintains minimum clearance around chimney Additional latera ...
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Hearth and Home Technologies BAY-40 - page 15
15 Negative pressure results from the imbalance of air avail- able for the fi replace to operate properly . It can be stron- gest in lower levels of the house. Causes include: • Exhaust fans (kitchen, bath, etc.) • Range hoods • Combustion air requirements for furnaces, water heaters and other combustion appliances • Clothes dryers • Loc ...
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Hearth and Home Technologies BAY-40 - page 16
16 Marginal Location: • Below peak Location NOT recommended: • Not the highest point of the roof • Wind loading possible Multi-level Roofs Windward Leeward Recommended Location: • Above peak Recommended: • Insulated exterior chase in cooler climates Recommended Location: • Above peak • Inside heated space Location NOT recommended: • ...
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Hearth and Home Technologies BAY-40 - page 17
17 Before beginning the installation be sure the following tools and building supplies are available: Reciprocating saw Framing material Pliers Non-combustible sealant Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits Plumb line Safety glasses Level T ape measure 1/2-3/4 in. length, #6 or #8 self-drill ...
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Hearth and Home Technologies BAY-40 - page 18
18 6 6 F raming & Clearances Figure 6.1 Fireplace Locations A. Select Fireplace Location 72 in. (1829 mm) BA Y -40 PIER-40 40-1/2 in. (1029 mm) HEARTH EXTENSION (shaded) HEARTH EXTENSION (shaded) 1/2 in. min. distance from fireplace to combustible materials. Note: In addition to these framing dimensions, also reference the following sections: ? ...
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Hearth and Home Technologies BAY-40 - page 19
19 B. Clearances W ARNING! Risk of Fire! Y ou must comply with all minimum air space clearances to combustibles as speci fi ed in Fig- ure 6.2. DO NOT pack required air spaces with insulation or other materials. (insulation) 0 in. to level of standoffs Attic Insulation Shield (ceiling) (roof) (attic) (ceiling) Ceiling Firestop Offset/Return (secur ...
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Hearth and Home Technologies BAY-40 - page 20
20 47-1/8 in. (1 197 mm) Header Height 12 in. max. (305 mm) 2 in. (51 mm) minimum air space clearance to enclosure BA Y -40 2 in. (51 mm) minimum air space clearance to enclosure 12 in. max. (305 mm) PIER-40 47-1/8 in. (1 197 mm) Header Height Mantel Mantel 1 1.92 in. [303 mm] FLUSH FRONT 40 in. [1016 mm] 36 in. [914 mm] (fireplace opening) 12 in. ...
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Hearth and Home Technologies BAY-40 - page 21
21 7 7 Installation of Fireplace CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. A. Things to Consider • Location of chimney air kit inltet (see Figure 5.1 & 7.4) • Location of outside air kit • Electrical connections and/or wall switch • Gas line piping B. Pos ...
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Hearth and Home Technologies BAY-40 - page 22
22 Outlet placed higher than 3 ft below the termination cap Attic space Garage or combustible liquids storage Outlet blocked by snow , leaves, etc. Clear area outside house or in ventilated crawl space YES NO NO NO NO Use only duct materials specified by manufacturer (preferably with short run or mainly straight duct, except small dip for cold air ...
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Hearth and Home Technologies BAY-40 - page 23
23 Outside Air Hood Outside Air Plate Assembly 2 Wire T ies Flexible Duct (not supplied) • Hearth & Home T echnologies Inc recommends using UL181 Class 0 or Class I rigid or flexible ducting. • Secure flex duct with metal tape, screws or wire ties. Figure 7.5 T ypical Outside Air Installation (BA Y -40 will be in- stalled from the bottom of ...
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Hearth and Home Technologies BAY-40 - page 24
24 Chimney must extend beyond combustible roof structure Maintain minimum height of chimney above roof Additional support for tall chimneys Install roof flashing according to minimum requirements Maintain minimum clearances to combustibles as specified Offsets/returns may not exceed 30° from vertical Lock chimney sections together firmly to resist ...
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Hearth and Home Technologies BAY-40 - page 25
25 A. Chimney Requirements Measure vertical distances from the base of the fi replace as shown in Figure 8.2. 20 ft (6.10 m) max. pipe between an offset & return Ceiling Firestop 35 ft (10.7 m) max. straight unsupported chimney height 16.5 ft (4.04 m) min. height/single offset-return 20 ft. (5.03 m) min. height/double offset-return 90 ft (27.4 ...
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Hearth and Home Technologies BAY-40 - page 26
26 T able 8.2 B. Using Offsets/Returns • Use an of fset/return to bypass overhead obstructions. • An of fset and return can be used as a single entity or separated by chimney section(s). W ARNING! Risk of Fire! DO NOT use offset/returns greater than 30°. Chimney draft will be restricted and could cause overheating and fi re. • Measure the s ...
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Hearth and Home Technologies BAY-40 - page 27
27 Figure 8.4 Assembling Chimney Sections • Support the pipe during construction and check to be sure inadvertent loading has not dislodged the chimney section from the fi replace or at any chimney joint. • Attach a straight chimney section or an offset to the top of the fi replace. • Place inner fl ue to the inside of the chimney section ...
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Hearth and Home Technologies BAY-40 - page 28
28 ROOM ABOVE (non-insulated ceiling) A TTIC ABOVE (insulated ceiling) B A Ceilng firestop from bottom Ceiling firestop from top Note: Use same dimensional lumber for framing ceiling firestop and joists. Figure 8.5 Installing the Ceiling Firestop • Install a ceiling fi restop whenever chimney penetrates ceiling/ fl oor . • Mark and cut an ope ...
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Hearth and Home Technologies BAY-40 - page 29
29 3 in. (76 mm) overlap Insert three screws Bend inward 90° Bend remaining tabs to rest against pipe to prevent insulation from falling in. Figure 8.6 Prepare Attic Insulation Shield Installation of a ceiling fi restop is required • Refer to Figures 8.6 - 8.8. • Roll the shield (around the chimney if already installed) until you have a 3 in. ...
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Hearth and Home Technologies BAY-40 - page 30
30 Figure 8.9 Ceiling/Attic Construction H. Complete Installation W ARNING! Risk of Fire! Y ou MUST maintain 2 in. (51 mm) air space to insulation and other combustible materials around the chimney system. Failure to do so could cause overheating and fi re. • Keep chimney sections from separating or twisting. • Y ou may secure straight chimney ...
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Hearth and Home Technologies BAY-40 - page 31
31 Slanted Roofs Flat Roofs Chimney must extend 3 ft (.9 m) above the roof Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within 10 ft (3 m) of the chimney Chimney must extend 3 ft (.9 m) above the roof Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within 10 ft (3 m) of th ...
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Hearth and Home Technologies BAY-40 - page 32
32 9 9 Chase Installations Ceiling Firestop Metal Chase T op Round T ermination Cap False Ceiling Insulation in the outside walls of the chase Attic Insulation Shield Chimney Ceiling Firestop Ta b s False Ceiling False Ceiling Insulation Insulation Figure 9.1 Chase Assembly 1 2 1. Chimney offset through exterior wall and enclosed in chase. 2. Chase ...
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Hearth and Home Technologies BAY-40 - page 33
33 Slope Downward (1/4 in. per foot minimum) T urn-down Drip Edge Chase 2 in. (51 mm) Collar on Chase T op .018 (26 ga) min. Galvanized Chase T op Figure 9.3 Chase T op Construction B. Install Fireplace & Chimney Install as per Sections 7 and 8. Heat & Glo • BA Y -40, PIER-40 • 34977 • Rev W • 1 1/08 C. Install Chase T op • Y ou M ...
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Hearth and Home Technologies BAY-40 - page 34
34 D. Install T ermination Cap Install the chimney sections up through the chase enclo- sure. • Refer to termination cap instructions. W ARNING! Risk of Fire! The minimum overlap of cap to pipe (as shown in the following illustrations) MUST be met or chimney may separate from cap. Separation allows sparks, heat and embers to escape. NOTICE: Paint ...
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Hearth and Home Technologies BAY-40 - page 35
35 Heat & Glo • BA Y -40, PIER-40 • 34977 • Rev W • 1 1/08 • TCT1 175 T erra Cotta Cap Chimney Pipe Chase T op T ermination Cap Chase Collar 2 in. (51 mm) Minimum Height T ermination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Place waterproof sealer under each flange of the termina- tion cap and on top of each screw t ...
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Hearth and Home Technologies BAY-40 - page 36
36 3 in. (76 mm) tall legs Ø 17 1/2 in. (444.5 mm) Round Hole to fit over cap Length x Width to fit inside shroud Figure 10.1 Radiation Shield 1 0 10 Shrouds • Chase top shrouds may be fi eld constructed where permitted by regional building codes. W ARNING! Risk of Fire! Shrouds must be constructed as speci fi ed. Improper construction may ove ...
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Hearth and Home Technologies BAY-40 - page 37
37 3 in. (76 mm) Min. Opening Height Min. Base Dim Min. Height above radiation shield Min. Base Dim 3 in. (76 mm) Min. Radiation Shield Height from top of Chase Min. Opening Width Figure 10.3 Mailbox Style Shroud Dimensions Minimum Opening Height Minimum Base Dimension Min. Opening Width Min . Base Dimension Minimum Height above Radiation Shield Ch ...
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Hearth and Home Technologies BAY-40 - page 38
38 1 1 11 Fi n i s hi n g A. Non-Combustible Materials • Materials which will not ignite and burn, composed of any combination of the following: - Steel - Iron - Brick - T ile - Concrete - Slate - Glass - Plasters • Materials reported as passing ASTM E 136, Standard T est Method for Behavior of Metals, in a V ertical T ube Furnace at 750° C B. ...
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Hearth and Home Technologies BAY-40 - page 39
39 2 in. (51 mm) required Continuous, non-combustible sealant T ile, stone or other non-combustible material Floor constructed of wood or other combustible material 1/2 in. Micore Hearth Ext or equivalent insulation (see T able 1 1.2) Fireplace Protective Metal Hearth Strip Figure 1 1.1 Hearth Extension Dimensions 72 in. (1829 mm) BA Y -40 PIER-40 ...
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Hearth and Home Technologies BAY-40 - page 40
40 D. Finishing Material Refer to Sections 1 1.A. and Sections 1 1.B. for combus- tible/noncombustible materials. Refer to Figure 1 1.2 for noncombustible zone. W ARNING! Risk of Fire! Y ou must maintain clearances. • Use only non-combustible framing material below standoffs. • Sheetrock, wood or other combustibles must NOT be used as sheathing ...
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Hearth and Home Technologies BAY-40 - page 41
41 E. Combustible Mantel • See Figure 1 1.4. • A combustible mantel may be positioned no lower than 12 in. (305 mm) above the top of the fi replace opening. • A combustible mantel may have a maximum depth of 12 in. (305 mm). • Combustible trim and materials cannot be placed within 6 in. (152 mm) of the fi replace opening (top or sides). ? ...
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Hearth and Home Technologies BAY-40 - page 42
42 Firebox Repack Insulation Knockout Combustible Materials Maintain air clearance to combustibles. Gas Line Combustible materials may be located at zero clearance to gas line beyond 4 in. (102 mm) from fireplace side. Gas Line 1 1/2 in. (38 mm) air space around pipe Refractory Seal with fireplace mortar or non-combust- ible sealant 4 in. (102 mm) ...
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Hearth and Home Technologies BAY-40 - page 43
43 1 3 13 Refer ence Materials A. Fireplace Dimensions 42" 36" 40" 7" 12" 40" 24" GAS KNOCKOUT GAS KNOCKOUT OUTSIDE AIR COVER PLA TE 42" 36" 40" 12" 24" 11 " 20" FRONT VIEW - BA Y -40 END VIEW - BA Y -40 TOP VIEW - BOTH MODELS BOTTOM VIEW BA Y -40 FRONT VIEW - PIER-40 END VIEW - ...
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Hearth and Home Technologies BAY-40 - page 44
44 B. Optional Components 16 in. (406 mm) 52 in. (1321 mm) 1/2 in. (13 mm) HX3 Hearth Extension 20 in. (508 mm) 66 in. (1676 mm) 1/2 in. (13 mm) HX4 Hearth Extension Bi-fold Glass Doors Heat & Glo • BA Y -40, PIER-40 • 34977 • Rev W • 1 1/08 See your Heat & Glo dealer for a complete listing of optional components. ...
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Hearth and Home Technologies BAY-40 - page 45
45 C. Chimney Components The following pictures show only those chimney components which may be safely used with this fi replace. ID4 Insulated Duct UD4 Uninsulated Duct 42 in. (1067 mm) 4 in. (102 mm) i 42 in. (1067 ) 4 in. (102 mm) i Heat & Glo • BA Y -40, PIER-40 • 34977 • Rev W • 1 1/08 Catalog # AB in mm in mm SL1 106 6 152 4-3/4 ...
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Hearth and Home Technologies BAY-40 - page 46
46 TR-TVK TR T op V ent Kit Heat & Glo • BA Y -40, PIER-40 • 34977 • Rev W • 1 1/08 AS10 Straight Attic Insulation Shield Assembled Diameter: 17 in./432 mm Height: 24 in./610 mm CB576 Chimney Joint Band 13 in. (330 mm) JB577 Chimney Joint Band 2 in. (51 mm) 13 in. (330 mm) A B 17 in. (432 mm) Catalog # A B FS538 0-deg. 17 in. 432 mm FS5 ...
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Hearth and Home Technologies BAY-40 - page 47
47 A B C D LDS33/LDS46 Decorative Shroud Catalog # ABCD in. mm in. mm in. mm in. mm LDS33 36 914 36 914 8-1/2 216 1 1 279 LDS46 48 1219 72 1829 8-1/2 216 1 1 279 E D A C B Catalog # A B C D E LDS-BV in. 26 12-1/2 15-1/2 22 23 mm 660 318 394 533 584 LDS-BV Decorative Shroud Heat & Glo • BA Y -40, PIER-40 • 34977 • Rev W • 1 1/08 CT56 Cha ...
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Hearth and Home Technologies BAY-40 - page 48
48 D. Service Parts 5/08 Service Parts Service Parts Diagram Multi-Sided Woodburning Fireplace BA Y -40 Part number list on following page. Beginning Manufacturing Date: Feb 2004 Ending Manufacturing Date: Active 1 2 3 9 14 13 12 11 8 10 7 6 5 4 15 5/08 Service Parts Service Parts List Multi-Sided Woodburning Fireplace BA Y -40 Beginning Manufactur ...
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Hearth and Home Technologies BAY-40 - page 49
49 D. Service Parts (continued) 06/08 Service Parts Service Parts Diagram Multi-Sided Woodburning Fireplace Part number list on following page. PIER-40 1 2 3 10 7 12 14 13 9 5 4 11 8 6 Beginning Manufacturing Date: June 1997 Ending Manufacturing Date: Active 06/08 Service Parts Service Parts List Multi-Sided Woodburning Fireplace PIER-40 IMPORT ANT ...
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Hearth and Home Technologies BAY-40 - page 50
50 This page intentionally left blank. Heat & Glo • BA Y -40, PIER-40 • 34977 • Rev W • 1 1/08 ...
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Hearth and Home Technologies BAY-40 - page 51
51 This page intentionally left blank. Heat & Glo • BA Y -40, PIER-40 • 34977 • Rev W • 1 1/08 ...
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Hearth and Home Technologies BAY-40 - page 52
52 – NOTES – E. Contact Information DO NOT DISCARD THIS MANUAL CAUTION • Important operating and maintenance instructions included. • Leave this manual with party responsible for use and operation. • Read, understand and follow these instructions for safe installation and operation. DO NOT DISCARD This product may be covered by one or mor ...
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