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Porter-Cable D24938-044-2 - page 1
Instruction manual IMPORT ANT Please make certain that the person who is to use this equipment carefully reads and understands these instructions before starting operations. ESP AÑOL: PÁGINA 29 FRANÇAIS: P AGE 57 T o lear n more about Porter -Cable visit our website at: http://www .porter -cable.com Copyright © 2004 Porter -Cable Corporation Th ...
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Porter-Cable D24938-044-2 - page 2
2- ENG D24938 SAFETY GUIDELINES - DEFINITIONS Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury . Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury . Indicates a potentially hazardous situation which, if not avoided, may result in minor ...
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Porter-Cable D24938-044-2 - page 3
3- ENG D24938 IMPORT ANT SAFETY INSTRUCTIONS Save these instructions Improper operation or maintenance of this pr oduct could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. HAZARD WARNING: Risk of explosion or fir e How T o Prevent It What Could Happen It is nor ...
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Porter-Cable D24938-044-2 - page 4
4- ENG D24938 WARNING: Risk of Bursting Air T ank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury . How T o Prevent It What Could Happen WARNING: Risk fr om Flying Objects The compressed air stream can cause soft tissue damage to exposed skin a ...
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Porter-Cable D24938-044-2 - page 5
5- ENG D24938 WARNING: Risk to Br eathing WARNING: Risk of Electrical Shock HAZARD HAZARD Y our air compressor is powered by electricity . Like any other electrically powered device, If it is not used properly it may cause electric shock. Repairs attempted by unqualified personnel can result in serious injury or death by electrocution. Electrical G ...
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Porter-Cable D24938-044-2 - page 6
6- ENG D24938 WARNING: Risk of Burns T ouching exposed metal such as the compressor head or outlet tubes, can result in serious burns. Never touch any exposed metal parts on compressor during or immediately after operation. Compressor will r emain hot for several minutes after operation. Do not reach ar ound protective shrouds or attempt maintenanc ...
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Porter-Cable D24938-044-2 - page 7
7- ENG D24938 Review and understand all instructions and war nings in this manual. Become familiar with the operation and controls of the air compr essor . Keep operating area clear of all persons, pets, and obstacles. Keep children away fr om the air compressor at all times . Do not operate the product when fatigued or under the influence of alcoh ...
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Porter-Cable D24938-044-2 - page 8
8- ENG D24938 GLOSSAR Y DUTY CYCLE SPECIFICA TIONS Accessories for this unit are available at the stor e the unit was purchased. ACCESSORIES Model No. CPL6025 Horsepower Peak 6.0 Bore 2.875 Stroke 2.0 * V oltage-Single Phase 120/240 ** Minimum Branch Circuit Requir ement 15 amps * Fuse T ype Time Delay Air T ank Capacity (Gallon) 25 ASME Approximat ...
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Porter-Cable D24938-044-2 - page 9
9- ENG D24938 ASSEMBL Y 3. Slowly push the open ends of the handle onto both tabs at the same time. Continue pushing the handle into the saddle until the holes on the side of the saddle and handle are in line. 4. Guide the straight end of each retaining clip thr ough the saddle hole and both handle holes. 5. Rotate each retaining clip and press dow ...
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Porter-Cable D24938-044-2 - page 10
10- ENG D24938 T o Assemble Wheels It will be necessary to brace or support one side of the unit when installing the wheels because the compressor will have a tendency to tip. 1. Attach wheels with shoulder bolts and nuts as shown. 2. Tighten securely . NOTE : The unit will sit level if the wheels are properly installed. Wheel Shoulder Bolt Nut The ...
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Porter-Cable D24938-044-2 - page 11
11- ENG D24938 1. Place unit on a level surface. Risk from Flying Object. Drain tank to release air pr essure befor e removing the dipstick. See "T o Drain T ank" in the Maintenance section. 2. Remove oil fill plug (A) and slowly add a compressor oil until it is even with the top of the oil fill hole. NOTE: Do not allow oil to be lower th ...
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Porter-Cable D24938-044-2 - page 12
12- ENG D24938 IMPORT ANT : The outlet being used must be installed and grounded in accordance with all local codes and ordinances. 2. Make sure the outlet being used has the same configuration as the grounded plug. DO NOT USE AN ADAPTER. See illustration. 3. Inspect the plug and cord befor e each use. Do not use if there are signs of damage. 4. If ...
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Porter-Cable D24938-044-2 - page 13
13- ENG D24938 Extension Cords Using extension cords is not recommended. The use of extension cords will cause voltage to dr op resulting in power loss to the motor and overheating. Instead of using an extension cord, increase the working r each of the air hose by attaching another length of hose to its end. Attach additional lengths of hose as nee ...
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Porter-Cable D24938-044-2 - page 14
14- ENG D24938 Description of Operation Become familiar with these controls before operating the unit. On/Auto/Off Lever : T ur n this switch to "On/Auto" to provide automatic power to the pressur e switch and "Off" to r emove power at the end of each use. Pressur e Switch: The pressur e switch automatically starts the motor whe ...
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Porter-Cable D24938-044-2 - page 15
Air Compressor Pump (not shown): Compresses air into the air tank. W orking air is not available until the compressor has raised the air tank pressur e above that requir ed at the air outlet. Drain V alve: The drain valve is located at the base of the air tank and is used to drain condensation at the end of each use. Check V alve: When the air comp ...
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Porter-Cable D24938-044-2 - page 16
16- ENG D24938 6. Run the compressor for 20 minutes. Make sure the drain valve is open and there is minimal air pressur e build-up in tank. 7. After 20 minutes, close the drain valve. The air receiver will fill to "cut-out" pressur e and the motor will stop. The compressor is now r eady for use. Closed Drain V alve Before Each Start-Up: 1 ...
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Porter-Cable D24938-044-2 - page 17
17- ENG D24938 MAINTENANCE Customer Responsibilities Daily or after each use Before each use ● ● ● ● Every 8 hours Every 40 hours Every 100 hours Y early Every 160 hours ● ● 1 1- more fr equent in dusty or humid conditions Check Safety V alve Drain T ank Oil Leaks Check Oil Change Oil Air Filter NOTE: See "Operation" section f ...
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Porter-Cable D24938-044-2 - page 18
Oil NOTE: Use an oil specifically formulated for use in an air compressor , such as Porter -Cable P AS1 air compressor oil. Oil may be found at the store wher e the air compressor was pur chased. NOTE: Crankcase oil capacity is approximately 16 fluid ounces. Checking 1. Remove the oil fill plug (A). The oil level should be even with the top of the ...
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Porter-Cable D24938-044-2 - page 19
19- ENG D24938 T o Replace Belt Serious injury or damage may occur if parts of the body or loose items get caught in moving parts. Never operate the unit with the belt guard removed. The belt guar d should be removed only when the compressor is unplugged. 1. Place the On/Auto/Off lever in the "Off" position. 2. Unplug compressor . 3. Remo ...
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Porter-Cable D24938-044-2 - page 20
20- ENG D24938 Air Compressor Pump Intake and Exhaust V alves Once a year have a T rained Service T echnician check the air compressor pump intake and exhaust valves. Motor Pulley/Flywheel Alignment NOTE: Once the motor pulley has been moved from its factory set location, the grooves of the flywheel and pulley must be aligned to within 1/16" t ...
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Porter-Cable D24938-044-2 - page 21
21- ENG D24938 SERVICE AND ADJUSTMENTS 5. Unscrew the check valve (turn counterclockwise) using a 7/8" open end wrench. Note the orientation for reassembly . 6. Using a screwdriver , carefully push the valve disc up and down. NOTE: The valve disc should move freely up and down on a spring which holds the valve disc in the closed position, if n ...
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Porter-Cable D24938-044-2 - page 22
22- ENG D24938 d. It is now possible to remove regulator . 5. Apply pipe sealant tape to the nipple. 6. Assemble the regulator and orient as shown in figure. NOTE : Arrow indicates flow of air . Make sure it is pointing in the direction of air flow . 7. Reapply pipe sealant to outlet pressur e gauge, tank pressur e gauge, and quick connect. 8. Reas ...
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Porter-Cable D24938-044-2 - page 23
23- ENG D24938 STORAGE Before you stor e the air compressor , make sure you do the following: 1. Review the "Maintenance" section on the preceding pages and perform scheduled maintenance as necessary . 2. Set the On/Auto/Off lever to "Off" and unplug unit. 3. T urn the regulator counterclockwise and set the outlet pressur e to z ...
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Porter-Cable D24938-044-2 - page 24
24- ENG D24938 TROUBLESHOOTING Performing repairs may expose voltage sour ces, moving parts or compressed air sour ces. Personal injury may occur . Prior to attempting any r epairs, unplug the air compressor and bleed off all air tank air pr essure. PROBLEM CAUSE CORRECTION Pressur e switch does not shut off motor when compressor r eaches "cut ...
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Porter-Cable D24938-044-2 - page 25
25- ENG D24938 PROBLEM CAUSE CORRECTION Compressor is not supplying enough air to operate accessories. Prolonged excessive use of air . Compressor is not lar ge enough for air requir ement. Hole in hose. Check valve restricted. Air leaks. Restricted air intake filter . Decrease amount of air usage. Check the accessory air requir ement. If it is hig ...
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Porter-Cable D24938-044-2 - page 26
26- ENG D24938 PROBLEM CAUSE CORRECTION Motor will not run. Fuse blown, circuit br eaker tripped. 1. Check fuse box for blown fuse and replace as necessary . Reset circuit breaker . Do not use a fuse or circuit br eaker with higher rating than that specified for your particular branch circuit. 2. Check for proper fuse. Y ou should use a time delay ...
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Porter-Cable D24938-044-2 - page 27
27- ENG D24938 PROBLEM CAUSE CORRECTION Knocking Noise. Possible defect in safety valve. Operate safety valve manually by pulling on ring. If valve still leaks, it should be replaced. Loose pulley . Tighten pulley set screw , see Parts manual for torque specifications. Compressor mounting screws loose. Tighten mounting screws,see Parts manual for t ...
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Porter-Cable D24938-044-2 - page 28
28- ENG D24938 LIMITED W ARRANTY PORTER-CABLE CORPORA TION warrants to the original purchaser that all products cover ed under this warranty are free fr om defects in material and workmanship. Products covered under this warranty include air compressors, air tools, service parts, pressur e washers, and generators, which have the following warranty ...
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