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Weil-McLain EG-30 THRU -75 - page 1
For additional information, refer to . . . EG • PEG • EGH Boiler manual for Natural or Propane gas (tankless heater application optional) PEG-30 thru -65 EG-30 thru -75 Gas-Fir ed Boilers – Series 4 Contr ol supplement – Standing pilot This supplement must only be used by a qualified heat ing installe r/ser v ice technic ian. Before instal ...
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Weil-McLain EG-30 THRU -75 - page 2
2 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4 Please read this page first! Hazard definitions The following defined terms are used throughout these instruc tions to bring attention to the presenc e of hazards of various risk le vels or to important information ...
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Weil-McLain EG-30 THRU -75 - page 3
3 Part Number 550-110-032/0607 Standing Pilot Boilers — Contr ol Supplement T able of contents Hazard definitions and Note to the installer .................................................................................... 2 Control installation — EG-30 thru -75 water boilers without tankless heaters ........................ 4-5 Control inst ...
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Weil-McLain EG-30 THRU -75 - page 4
4 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4 ...
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Weil-McLain EG-30 THRU -75 - page 5
5 Part Number 550-110-032/0607 Standing Pilot Boilers — Contr ol Supplement Figure 2 EG-75 water boilers without tankless heaters Figure 1 1. Mount and wire contr ols per wiring diagram, pag e 4, and Figure 1. a. A ttach junctio n bo x insid e left jack et pane l with #8-3 2 x ½” machine screws pro v ided. b. Install transformer with plug-in r ...
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Weil-McLain EG-30 THRU -75 - page 6
6 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4 ...
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Weil-McLain EG-30 THRU -75 - page 7
7 Part Number 550-110-032/0607 Standing Pilot Boilers — Contr ol Supplement Note: T ankless heater not available on EG-75 standing pilot boilers. EG-30 thru -65 water boilers with tankless heaters Control installation continued 1. Mount and wire contr ols per wiring diagram, pag e 6, and Figure 3. a. Install c ombination limit co ntrol and r elay ...
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Weil-McLain EG-30 THRU -75 - page 8
8 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4 ...
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Weil-McLain EG-30 THRU -75 - page 9
9 Part Number 550-110-032/0607 Standing Pilot Boilers — Contr ol Supplement 1. Mount and wire contr ols per wiring diagram, pag e 8, and Figure 5. a. Att ach j un ct i on box in si de le ft j a cke t p an e l w i t h #8-32 x ½” machine screws and green g round nuts pro v ided. b. Install transfor mer with plug-in relay receptacle. In Canada, u ...
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Weil-McLain EG-30 THRU -75 - page 10
10 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4 ...
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Weil-McLain EG-30 THRU -75 - page 11
11 Part Number 550-110-032/0607 Standing Pilot Boilers — Contr ol Supplement 1. Mount and wire contr ols per wiring diagram, pag e 10, and Figure 7. a. Att ach j un ct i on box in si de le ft j a cke t p an e l w i t h #8-32 x ½” machine screws and green g round nuts pro v ided. b. Install transfor mer with plug-in relay receptacle. In Canada, ...
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Weil-McLain EG-30 THRU -75 - page 12
12 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4 Figure 8 V ent damper assemblies The following boiler models must have damper installed: • EG-30 thru EG-65, natural or propane gas. • PEG-30 thru PEG-65, steam, natural gas. The following boiler models may have damper installed: • EG-75, natural or propane gas ...
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Weil-McLain EG-30 THRU -75 - page 13
13 Part Number 550-110-032/0607 Standing Pilot Boilers — Contr ol Supplement Damper installation continued 4. Re ad an d a pp ly th e ha r ne s s pl ug wa r ni ng la b el (shown above) so that it is v isible after installa- tion. 5. Plug dam per har ness re ce ptac le int o dampe r harne ss plug. Bypassing (jumpering) vent damper will cause flue ...
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Weil-McLain EG-30 THRU -75 - page 14
14 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4 Check out procedure Room thermostat anticipator settings W ater without tankless heater — 0.40 amps W ater with tankless heater — 0.20 amps Steam — Select based on gas valve and damper . See table below . 1. See pages 15-18 for “Lig hting Instructions” . 2. ...
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Weil-McLain EG-30 THRU -75 - page 15
15 Part Number 550-110-032/0607 Standing Pilot Boilers — Contr ol Supplement Lighting instructions — Robertshaw 7200 ...
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Weil-McLain EG-30 THRU -75 - page 16
16 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4 Lighting instructions — Honeywell VR8200/VR8300 Natural gas boilers only ...
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Weil-McLain EG-30 THRU -75 - page 17
17 Part Number 550-110-032/0607 Standing Pilot Boilers — Contr ol Supplement Lighting instructions — Honeywell VR8200/VR8300 P ropane boilers only ...
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Weil-McLain EG-30 THRU -75 - page 18
18 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4 Lighting instructions — Robertshaw 7000ERHC ...
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Weil-McLain EG-30 THRU -75 - page 19
19 Part Number 550-110-032/0607 Standing Pilot Boilers — Contr ol Supplement Figure 9 Manually opening v ent damper In event of vent damper failure: Effikal vent damper If troubleshooting chart r ecommends replacing actuator and actuator is not immediately available, damper blade can be fix ed in an open position to allow boiler operation. Manu ...
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Weil-McLain EG-30 THRU -75 - page 20
20 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4 Figure 11 1. Checking thermocouple or thermopile open system (Figur e 10): a. U se an electroni c multimete r , w ith leads fitted with alligator clips. Set meter scale to DC Milliv olts. b. U nscrew thermocouple or thermopile fitting fr om gas valve. c. Attach one ...
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Weil-McLain EG-30 THRU -75 - page 21
21 Part Number 550-110-032/0607 Standing Pilot Boilers — Contr ol Supplement T roubleshooting continued ...
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Weil-McLain EG-30 THRU -75 - page 22
22 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4 T roubleshooting continued ...
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Weil-McLain EG-30 THRU -75 - page 23
23 Part Number 550-110-032/0607 Standing Pilot Boilers — Contr ol Supplement T roubleshooting continued ...
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Weil-McLain EG-30 THRU -75 - page 24
24 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4 Only dampers listed below are approv ed for use on EG-30 thr u 75 Series 4, and PEG-30 thr u 55 S eries 4, standing pilot ignition system boilers. A ny other damper installed can cause sever e personal injur y or death. Replacement parts Description Manufacturer / Mf ...
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