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Bedienungsanleitung Apex Digital 5708009-C

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  • Apex Digital 5708009-C - page 1

    U S ER MANUAL Fort Collins, CO 80525 USA 970.221.4670 technical.support@aei.com 1625 Sharp Point Drive Advanced Energy Industries, Inc . #RGZ 6/ )GPGTCVQT VQM9 % (GDTWCT[ ...

  • Apex Digital 5708009-C - page 2

    ...

  • Apex Digital 5708009-C - page 3

    7UGT/CPWCN #RGZ TM )GPGTCVQT VQM9 57080 09-C ...

  • Apex Digital 5708009-C - page 4

    4 5708009- C Advanced Ener gy ® All infor mation herein i s subje ct to per iodic up dates. Inquirie s concer ning thi s manual should be direc ted to AE. I nformation provi ded by AE is be lieve d to be cor rect and relia ble. However, no resp onsibili ty is assumed by AE un less o therwise e xpres sly taken. Trademarks is a reg istered trade mar ...

  • Apex Digital 5708009-C - page 5

    5708009- C 5 Apex 1 to 5.5 k W Generator Chapter 1. Intro duction Read This Secti on! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1- 1 Using thi s Manual t o Find Infor mation for Your Gener ator . . . . . . . . . . . . . . . . . . . 1-1 Understandi ng PIN Numbers a nd Apex Conf igurat ion . . . ...

  • Apex Digital 5708009-C - page 6

    6 5708009- C Advanced Ener gy ® Chapter 4. I nterfaces and Indicators Apex Use r Po rt Opt ions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 25-Pin Apex Standard User Por t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Satisfying Mini mal Requirements for the 25-Pin User Po ...

  • Apex Digital 5708009-C - page 7

    5708009- C 7 Apex 1 to 5.5 kW Generator Install ing the Opti onal Water Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Connecting Ou tput Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 Connecting Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Apex Digital 5708009-C - page 8

    8 5708009- C Advanced Ener gy ® ...

  • Apex Digital 5708009-C - page 9

    5708009- C 9 Apex 1 to 5.5 k W Generator Serial number i dentif ication tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Exa mple c onfi gurati on n ote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Theory of operati on block dia gram . . . . . . . . . . ...

  • Apex Digital 5708009-C - page 10

    10 5708009- C Advanced Ener gy ® ...

  • Apex Digital 5708009-C - page 11

    5708009- C 11 Apex 1 to 5.5 k W Generator Apex PIN Positions and Associated Opti ons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Electromagnet ic Compatibil ity (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Safet y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Apex Digital 5708009-C - page 12

    12 5708009- C Advanced Ener gy ® ...

  • Apex Digital 5708009-C - page 13

    5708009- C 1-1 Chapter Apex 1 to 5.5 kW Generator Chapter 1 1 Introduction This chapt er co ntai ns se vera l kind s of introd ucto ry in form atio n. •“ Using th is Ma nual to Fi nd Info rmatio n for You r Gener ator ” on pa ge 1-1 provides impo rtant i nstr uctio ns on l ocati ng the infor mation in t his manu al th at is applica ble to you ...

  • Apex Digital 5708009-C - page 14

    1-2 570800 9-C Advanced Ener gy ® Figure 1-1. Serial number ident ificat ion ta g The PIN is a 17-pos itio n alpha -numeri c that r eprese nts the c onfigu ration of your generat or and identi fies the op tions ins tall ed on it . The “ A ” tha t precede s the PIN defines the pr oduct a s an Apex gen erato r, and i t is not counted as one of t ...

  • Apex Digital 5708009-C - page 15

    5708009- C 1-3 Apex 1 to 5.5 kW Generator notes ar e best us ed to conf irm that a pa rtic ular se ction of t he manual a pplies to the option in stall ed on a speci fic Apex unit . They also re fer back to Table 1-1 , which provides complet e conf igura tion inf ormatio n Figure 1-2. Example configura tion note Using the PIN to Id entify Apex Opti ...

  • Apex Digital 5708009-C - page 16

    1-4 570800 9-C Advanced Ener gy ® Table 1-1. Apex PI N Positions an d Associated Options PIN Po s i t io n Apex Featur e Options, Descripti ons, and Cross-Refere nces 1 Output fr equenc y 0—N/A 1—4 MHZ, ±0.005% 2—12.56 MHz, ±0.005% 3—13.56 MHZ, ±0.005% 4—27.12 MHz, ±0.005% 5—40.68 MHz, ±0.005% For more infor mation on f r eque ncy ...

  • Apex Digital 5708009-C - page 17

    5708009- C 1-5 Apex 1 to 5.5 kW Generator 3 Input vol tage 0 — 208 V nominal, 187 t o 229 Vac, 3 φ , 47 to 63 Hz, with breaker 1 — 400 V nominal, 3 60 to 440 Vac, 3 φ , 47 to 63 Hz, wi th breaker 2 — reserved 3 — 208 V nominal, 1 87 to 229 Vac, 3 φ , 47 to 63 Hz, without br eaker 4 — 400 V nominal, 3 60 to 440 Vac, 3 φ , 47 to 63 Hz, ...

  • Apex Digital 5708009-C - page 18

    1-6 570800 9-C Advanced Ener gy ® 5 Panel 0 — none (on-bo ard, fr ame mount ) 1 — integrated r ack mount with blank panel 2 — integrat ed rack mount wi th passi ve digita l display (see “ Apex Stat us Indicat ors (LEDs) ” on page 4-79) 3 — N/A 4 — exclusiv e option #1 For p anel i llus trat ions , se e “ Apex Pane l Illus tra tions ...

  • Apex Digital 5708009-C - page 19

    5708009- C 1-7 Apex 1 to 5.5 kW Generator 8 User port options A — no Us er p ort B — 25-pin APEX stand ard (see “ 25 -Pin Ap ex Sta ndar d User Port ” on pag e 4-2) C — 25-p in custom RFG compatibl e D — 15-p in, exclusi ve opti on #2 (s ee “ 15-Pi n User Port (Exc lusiv e — Option D) ” on pa ge 4-16) E — 15-pin, excl usive opti ...

  • Apex Digital 5708009-C - page 20

    1-8 570800 9-C Advanced Ener gy ® 11 Output co nnector 0 — exclusiv e option #1 1 — 7/16 connec tor ) 2 — SQS  connector 3 — LC connector 4 — HN 5 — N 6 — exclusiv e option #2 For fu rthe r infor mati on see “ Connecti ng Output Powe r ” on page 5-5. 12 RF measuremen t 0 — directi onal coup ler 1 — V/I sensor 13 AC power i ...

  • Apex Digital 5708009-C - page 21

    5708009- C 1-9 Apex 1 to 5.5 kW Generator INTERPRETING TH E MANUAL AND UNIT LABELS The foll owing sections provi de informa tion to help you int erpre t the us e of type in t he manual as well as fr equently use d graphic s in the manual. It also pro vides a reference chart t o help you underst a nd th e labels t hat may be used on t he Apex unit. ...

  • Apex Digital 5708009-C - page 22

    1-10 570800 9-C Advanced Ener gy ® Icons (Symbo ls) This symbol repr esents important note s concer ning pote ntial harm to people, this unit , or associated equi pment. It is found when ever needed in th e manual. We include this symbol in Dang er, Warning, and Caution boxe s to identify spec ific levels of hazard serio usness. The foll owing sym ...

  • Apex Digital 5708009-C - page 23

    5708009- C 1-11 Apex 1 to 5.5 kW Generator Capacito r charge Hazardous Voltag e Short ci rcuit protect ed High volt age Protect ive ea rth groun d Earth gr ound CE label ...

  • Apex Digital 5708009-C - page 24

    1-12 570800 9-C Advanced Ener gy ® SAFETY Do not att empt to install or opera te this equipment if you ha ve not first ac quired proper t rain ing. • Ensure t hat th is unit i s prop erly groun ded. • Ensure t hat al l cables are properly co nnected. • Verify that input l ine voltage and current capacity a re withi n specific ation s befo re ...

  • Apex Digital 5708009-C - page 25

    5708009- C 1-13 Apex 1 to 5.5 kW Generator Directives and Stan dards The f ollow ing ta bles list t he El ectro magn etic C omp atibi lity (E MC ) and Sa fety direct ives and standar ds. This devi ce must be insta lled and used onl y in c ompliance wi th the standar ds lis ted in additi on to VDE 0113, EN 60 204 (IEC 204), and app licable requi rem ...

  • Apex Digital 5708009-C - page 26

    1-14 570800 9-C Advanced Ener gy ® Certification Certain options of this produc t are cer tifi ed by: • Canadian Stan dards Association (CSA) (NRTL/C) • CE marking i s self addr essed by AE Compliance Engi neering • EMC measure ments veri fied by T Ü V Product Se rvices For m ore in form ati on, ref er to the le tter of con for manc e (US ) ...

  • Apex Digital 5708009-C - page 27

    5708009- C 1-15 Apex 1 to 5.5 kW Generator INSTALLATION REQUIREMENTS In order for p roper ins tallation to b e complete d on the Apex generat or, pl ease take note of t he following war ning box es and the i nforma tion cont ained in t hem. By meeting al l the cr iteria in these boxes, prop er installati on of the Apex generator w ill be accompli s ...

  • Apex Digital 5708009-C - page 28

    1-16 570800 9-C Advanced Ener gy ® Condition s of Use To be in c ompliance with the stated di rectives and s tandards, you must meet the followi ng conditi ons of use. • This devi ce must be used in an ov ervoltag e category II i nstalla tion only. • Before mak ing any other c onnectio n, connect the auxi liar y Protect ive Ear th ground co nd ...

  • Apex Digital 5708009-C - page 29

    5708009- C 2-1 Chapter Apex 1 to 5.5 kW Generator Chapter 2 2 Theor y GE NERA L DESCR IPT ION The Apex ™ prod uct line consis ting o f generat ors an d deliver y syst em products defined by a matrix of fe ature s and capabili t ies that can be easi ly custom configured to specif ic requirements and application s. The Apex pro ducts can be conf ig ...

  • Apex Digital 5708009-C - page 30

    2-2 570800 9-C Advanced Ener gy ® Interlock The Apex gen erator provides a system interl ock connection t hrough the User por t. The RF outpu t connector is a lso inte rlocked by a seri es switc h that is part o f the system i nterlock. Optional Wate r Solenoid The Apex gen erator provides water solenoid control circui try that can be accessed thr ...

  • Apex Digital 5708009-C - page 31

    5708009- C 2-3 Apex 1 to 5.5 kW Generator Figure 2-1. Theory of operation block di agram Analog I/O Driver/ Exciter RF Amplif iers Digital Cont roller Sensor Electr onics (1) (2) (3 ) (5) (6) User RF Measure (4) RF Output Host Port Port Table 2-1. Block Di agram Explanat ion (1) Us er port ( Analog I/O) This sec tion provi des us er inter face a nd ...

  • Apex Digital 5708009-C - page 32

    2-4 570800 9-C Advanced Ener gy ® ...

  • Apex Digital 5708009-C - page 33

    5708009- C 3-1 Chapter Apex 1 to 5.5 kW Generator Chapter 3 3 Specifications This chap ter lists the specificati ons of the Apex g enerator in the followin g sections: •“ Physical Sp ecifi cations ” on page 3-1 •“ Electric al Specificat ions ” on page 3-5 •“ Cooling Spec ificati ons ” on page 3-10 •“ Environme ntal S pecif ica ...

  • Apex Digital 5708009-C - page 34

    3-2 570800 9-C Advanced Ener gy ® Table 3-1. Physical Specifications Descriptio n PIN Option—Specificat ion Packaging Note: V aries acc ording to the option d efined b y PIN positi on 4. A — frame mount ( ≤ 5500 Wat ts) B — frame mount w/rack ears (1/ 2 rack ) (rack e ars on same end of t he unit as the wa ter c onnecto rs) C — integra t ...

  • Apex Digital 5708009-C - page 35

    5708009- C 3-3 Apex 1 to 5.5 kW Generator AC power input connector Note: V aries according to the option d efined b y PIN positi on 13. A — ODU connector (see “ ODU Connector ” on page 5-7) B — Non-termi nated 3 m, 4-conduct or, shielded pig t ail (see “ NonTe r minate d, four-Con ductor Pig tail ” on page 5-8) C — Non-termi nated 1 2 ...

  • Apex Digital 5708009-C - page 36

    3-4 570800 9-C Advanced Ener gy ® Water c ontrol connectors Switc hcr aft ™ #L712A User port (analog I/O) conn ect or Note: V aries acc ording to the option d efined b y PIN positi on 8. A — no analog port B — 25-pin APEX st andard (see “ 25- Pin Apex Standard User Port ” on p age 4-2 ) C — 25-pin cu stom RFG compati ble D — 15-pin, ...

  • Apex Digital 5708009-C - page 37

    5708009- C 3-5 Apex 1 to 5.5 kW Generator ELECTRICAL SPECIFICATIONS Table 3-2, Table 3- 3, and Table 3-4 descri be the input power, output power, and other electr ical specifi catio ns for th e Apex generato r. In s ome cases, t he specificati ons for all 1 t o 5.5 kW Apex u nits are the sa me, but i n other ca ses, unit specif icatio ns vary depen ...

  • Apex Digital 5708009-C - page 38

    3-6 570800 9-C Advanced Ener gy ® Output Elec trical Specifications Table 3- 3 describes the output spe cifications f or the Apex generator. Line freq uency 47 to 63 Hz Line curre nt Typical A/ φ and ci rcuit br eaker rating f or uni ts with 208 Vac no minal inpu t (PIN position 3 , options 0 and 3) • 1500 W/13. 56 MHz — 9 A/ φ ; 15 A breake ...

  • Apex Digital 5708009-C - page 39

    5708009- C 3-7 Apex 1 to 5.5 kW Generator Full -rat ed o utpu t pow er (Min imum into a 50 Ω , non- reacti ve load) Note: V aries according to the option d efined b y PIN positi on 2. A — 1000 W B — 1500 W C — 2000 W D — 3000 W E — 4000 W F — 5500 W J — 5000 W K — 1000 W high ac curacy lo w output (HALO) L — 1500 W HALO minimum ...

  • Apex Digital 5708009-C - page 40

    3-8 570800 9-C Advanced Ener gy ® Output prot ectio n — Apex gene rators se nse and employ several parameters for protection Reflect ed power limit 20% of maxi mum forwar d power for units rated for l ess than 5500 W. 10 00 W for 5500 W units. ( PIN posi tion 2 defin es th e max imum forw ard p ower ratin g for th e uni t.) Dissipa tion limi t M ...

  • Apex Digital 5708009-C - page 41

    5708009- C 3-9 Apex 1 to 5.5 kW Generator Other Electrical Specifications Table 3- 4 describes the other electri cal specifica tions for the Ape x generator. Warm up Approximate ly 2 s f rom ac-on t o RF-on RF On Response time < 7 ms (6 .4 ms typica l) Turn -off /deca y tim e 10 µs unti l output decays t o 1% of maximum rated va lue. Pow er rep ...

  • Apex Digital 5708009-C - page 42

    3-10 570800 9-C Advanced Ener gy ® COOLING SPECIFICATIONS Table 3- 5 describes the coolin g specifi cations for t he Apex generator. CEX In • Required si gnal amp litude ra nge of +2 dBm to +10 dBm • Generator operating freq uency ± 0. 005% • Input imped ance of 50 Ω, less than 1.5:1 VSWR CEX Out • Output sig nal amplitude ra nge of +3 ...

  • Apex Digital 5708009-C - page 43

    5708009- C 3-11 Apex 1 to 5.5 kW Generator Maximum press ure ratin g 6.9 B ar (1 00 p si) Heat removal • For 1.5 kW, 3410 BTU/ho ur, 1000W at f ull rated output po wer • For 3 kW, 6825 BTU/ho ur, 2000W at full rated ou tput power • For 5.5 kW, 12,500 BTU/hou r, 3660W at full rated RF output po wer Contaminate s The following sp ecifications a ...

  • Apex Digital 5708009-C - page 44

    3-12 570800 9-C Advanced Ener gy ® Graphical Represen tations of Flow Ra te The foll owing graph shows how f low (gpm) less ens as the pre ssure (p si) drops. Figure 3-1. Flo w Rate vs. Pressure Drop 0 1 02 0 3 04 05 0 6 07 08 0 9 0 0 1 2 3 4 5 6 Pressure drop (PSI) Flow (GPM) 5.2 0.1 GPM x n 82.83 0 PSI y x n , ...

  • Apex Digital 5708009-C - page 45

    5708009- C 3-13 Apex 1 to 5.5 kW Generator The f ollow ing g raph s how s how Water F low vs. In let Te mp for all th ree A pex U nits. It rep resen ts the inle t tempe ratu re ris ing as flow rate in creas es. Figure 3-2. Water fl ow vs . Inlet Tempe ratu re Note: 5513 = 5500W and 13 .56 MHz 3013 = 3000 W and 13.56 MHz 1513 = 1500 W and 13.56 MHz ...

  • Apex Digital 5708009-C - page 46

    3-14 570800 9-C Advanced Ener gy ® EN VIR ONMENTA L SPECIFICATIONS Table 3- 6 and Table 3-7 prov ide climatic an d other environmen tal specifica tions for the A pex gen erato r. Table 3- 7 shows other envir onmental specif ications for t he Apex generat or. Table 3-6. Clima tic Specif icati ons T emperature Rel ative Humidit y Air Pressure Operat ...

  • Apex Digital 5708009-C - page 47

    5708009- C 4-1 Chapter Apex 1 to 5.5 kW Generator Chapter 4 4 Interf aces and Indicators This chap ter contains i nformation on the Apex communication in terfaces and st atus indicat ors (LEDs) . It also contai ns repres entative drawin gs of the f r ont a nd rear pa nels of the un it. The chapter i s divide d up into sectio ns as foll ows. • The ...

  • Apex Digital 5708009-C - page 48

    4-2 570800 9-C Advanced Ener gy ® APEX USER P OR T OPT IONS The foll owing sections prov ide information f or each of the User po rt options avail able with the 1 to 5.5 kW Apex generat or. These options are: •“ 25-Pin Apex St andard Use r Port ” on page 4-2 •“ 15-Pin User Port (Excl usive — Opt ion D) ” on page 4-16 •“ 15-Pin Us ...

  • Apex Digital 5708009-C - page 49

    5708009- C 4-3 Apex 1 to 5.5 kW Generator Unless ot herwise specifi ed, all anal og signals are 0 to 10 V while al l digital sign als are 5 to 24 V, opto-couple d (open-collect or signals wit h retu rn lines non-referenced to ground). Ground/Ret urn line s are floating and need to be connect ed as close to the s ystem as possibl e. SATISFYING MINIM ...

  • Apex Digital 5708009-C - page 50

    4-4 570800 9-C Advanced Ener gy ® Table 4-1. User Port 25-Pin APEX Standard Pin Descrip tions Signal Pin Return Pin Name Signal Ty p e Descripti on 1 SETPOINT STATUS RETURN Digital Output See sign al pin 14 21 5 RFL PWR MONITOR Analog output This si gnal provides a l inear ly scaled read ba ck of ref l ected powe r. 0 to 10V = 0 to maximum rated p ...

  • Apex Digital 5708009-C - page 51

    5708009- C 4-5 Apex 1 to 5.5 kW Generator 41 7 RF PWR ON Dig ital input When a posi tive voltage between 4 and 30 V i s applied to thi s pin RF output is ena bled. Once t he outp ut is ON, a voltage of 1.5 Vdc or le ss disables the RF out put. See Wi ring Diagra m 4-5 . Note: The i nterlocks mus t be satis f ied and t he set point must be with in t ...

  • Apex Digital 5708009-C - page 52

    4-6 570800 9-C Advanced Ener gy ® 61 9 DC BIAS/POWER REGULATION Digital input This pi n is used in conju nction with si gnal pin 7 to allow the generat or to regul ate its p ower based on an external fee dback signal . W hen a pos itive voltage between 4 and 30 V is conn ected to thi s pin (re ference t o ground pin 19), the generato r regu lates ...

  • Apex Digital 5708009-C - page 53

    5708009- C 4-7 Apex 1 to 5.5 kW Generator 72 0 DC BIAS INPUT Analog input This pi n is used in conju nction with si gnal pin 6 to allow the generat or to regul ate its p ower based on an external fee dback signal . This User def ined 0 t o 10 V signal provides an input which you can us e for closing t he power con trol loop around exter nal co mpo ...

  • Apex Digital 5708009-C - page 54

    4-8 570800 9-C Advanced Ener gy ® 11 DC BUS OK RETURN Digital Output See Signa l Pin 24 12 25 CEX LOCK Digit al output When th e generator is success fully phase -locked t o an extern al osc illator, a low (opto- coupler output ) impedanc e is creat ed between t his pin a nd return pi n 25. (6 mA max) See Wiri ng Diagram 4- 11. 13 21 +15 VDC Analo ...

  • Apex Digital 5708009-C - page 55

    5708009- C 4-9 Apex 1 to 5.5 kW Generator WIRING DIAGRAMS FOR THE STANDARD 25-PIN USER PORT The d iagra ms in this s ectio n prov ide wirin g info rma tion to prop erly c onne ct to th e Apex stand ard 25-pi n User port. 22 9 OVERTEMP Dig ital output When a n inte rnal overte m pera ture shutdown condit ion is det ected, a low (opto- couple r outpu ...

  • Apex Digital 5708009-C - page 56

    4-10 570800 9-C Advanced Ener gy ® Wiring Diagram 4-1. Forward/ Load power monitor (pin s 3 and 16) Wiring Diagram 4-2. RFL PWR monitor (pins 2 and 15) ...

  • Apex Digital 5708009-C - page 57

    5708009- C 4-11 Apex 1 to 5.5 kW Generator Wiring Diagram 4-3. Setpoint (pins 5 and 18) Wiring Diagram 4-4. DC Bias Input (pi ns 7 and 20) ...

  • Apex Digital 5708009-C - page 58

    4-12 570800 9-C Advanced Ener gy ® Wiring Diagram 4-5. RF Power On (pins 4 and 17) Wiring Diagram 4-6. DC Bias/Power Regulati on (pins 6 and 19) ...

  • Apex Digital 5708009-C - page 59

    5708009- C 4-13 Apex 1 to 5.5 kW Generator Wiring Diagram 4-7. FWD/Load Power Regulat ion (pins 8 and 21) Wiring Diagram 4-8. Setpoint Status (pins 14 and 1) ...

  • Apex Digital 5708009-C - page 60

    4-14 570800 9-C Advanced Ener gy ® Wiring Diagram 4-9. Overtemp (pi ns 22 and 9) Wiring Diagram 4-10. DC Bus OK ( pins 24 and 11) ...

  • Apex Digital 5708009-C - page 61

    5708009- C 4-15 Apex 1 to 5.5 kW Generator Wiring Diagram 4-11. CEX Lock (pins 12 and 25) Wiring Diagram 4-12. Inter lock Loop (pins 10 and 23) ...

  • Apex Digital 5708009-C - page 62

    4-16 570800 9-C Advanced Ener gy ® Wiring Diagram 4-13. +15 Vdc (pins 13 and 21) 15-Pin User Port (Exclusive — Option D) To determi ne if y our Apex unit has this inter f ace, use the conf iguration PIN fr om your Apex unit a nd the following Config uration Note. The dia grams in thi s section provi de wiring i nformatio n to properly con nect t ...

  • Apex Digital 5708009-C - page 63

    5708009- C 4-17 Apex 1 to 5.5 kW Generator Figure 4-2. User port connec tor 15 Pin Exclus ive for configuration D SATISFYING MINIMAL REQUIREMENTS FOR OPTION D 15- PIN USER PORT Regardle ss of whether you are cont roll ing an d monitorin g the ge nerator through the User por t or through a nother port, t w o User p ort signals mus t be satisfi ed fo ...

  • Apex Digital 5708009-C - page 64

    4-18 570800 9-C Advanced Ener gy ® Unless oth erwise specifie d, all analog signal s are 0 to 10V whi le all digi tal signa ls are 0 to 5V. PIN DESCRIPTIONS FOR OPTION D USER PORT Table 4- 2 provides the co nnector pin descr iptions for the User por t interface. Table 4-2. User Port (15-pin) Connect or Pins Exclusive f or Configurati on D Signal P ...

  • Apex Digital 5708009-C - page 65

    5708009- C 4-19 Apex 1 to 5.5 kW Generator 46 RF POWER ENABLE Dig ital input RF outpu t is enable d when a 4 to 30 V in put (pin 9, RF ON BIAS, can be us ed as a voltage s ource) is pr esen t on th is pi n. Note: The i nterlocks mus t be satis f ied and t he set point must be with in th e O utpu t power ran ge be fore u nit will de li ver po wer . ...

  • Apex Digital 5708009-C - page 66

    4-20 570800 9-C Advanced Ener gy ® WIRING DIAGRAMS FOR OPTION D 15-PIN USER PORT The d iagra ms in this s ection prov ide w iring infor matio n to p rope rly co nnect to the Apex 15-pi n confi guratio n D User port. 96 RF ON BIAS Vol ta ge refe rence +15 Vdc pr ovided to the User port t hrough a 1.1 k Ω resisto r. It can be use d for a switc h o ...

  • Apex Digital 5708009-C - page 67

    5708009- C 4-21 Apex 1 to 5.5 kW Generator Wiring Diagram 4-14. Forward/ Load Power monitor (pin s 3 and 6) Wiring Diagram 4-15. Reflec ted power moni tor (pi ns 2 and 6) ...

  • Apex Digital 5708009-C - page 68

    4-22 570800 9-C Advanced Ener gy ® Wiring Diagram 4-16. Forward/ Load Power setpoint (pi ns 5 and 6) Wiring Diagram 4-17. RF power enable (pins 4 and 6) ...

  • Apex Digital 5708009-C - page 69

    5708009- C 4-23 Apex 1 to 5.5 kW Generator Wiring Diagram 4-18. RF on status (pins 7 and 6) Wiring Diagram 4-19. Power l imit st atus (pi ns 1 and 6) ...

  • Apex Digital 5708009-C - page 70

    4-24 570800 9-C Advanced Ener gy ® Wiring Diagram 4-20. Externa l bias (pins 8 and 6) Wiring Diagram 4-21. RF on bias (pins 9 and 6) ...

  • Apex Digital 5708009-C - page 71

    5708009- C 4-25 Apex 1 to 5.5 kW Generator Wiring Diagram 4-22. FWD/LOAD Power Reg ulation ( pins 13 and 6) Wiring Diagram 4-23. Inter lock (pins 11 and 6) ...

  • Apex Digital 5708009-C - page 72

    4-26 570800 9-C Advanced Ener gy ® 15-Pin User Port (Exclusive — Option E) The foll owing section des cribes the Apex 15 -pin User p ort (configura tion E). To determi ne if your Apex unit has this interface, us e the c onfigurat ion PI N from your Apex unit and the followin g Configuration Not e. Figure 4-3. User Port connect or 15 pin excl usi ...

  • Apex Digital 5708009-C - page 73

    5708009- C 4-27 Apex 1 to 5.5 kW Generator SATISFYING MINIMAL REQUIREMENTS FOR OPTION E 15-PIN USER PORT Regardle ss of whether you are cont roll ing an d monitorin g the ge nerator through the User por t or through a nother port, t w o User p ort signals mus t be satisfi ed for the Apex unit to be operational: RF POWER ENABLE (pins 4 and 9) and IN ...

  • Apex Digital 5708009-C - page 74

    4-28 570800 9-C Advanced Ener gy ® Table 4-3. User Port (15-pin) Connect or Pins Exclusive f or Configurati on E Signal Pin Ret ur n Pin Name Signal Ty p e Description 1 +24V (User Provided) Voltage Input +24V provided by use r for devicene t LEDs, use d for DeviceNet iso lation. See Wiring D iagram 4 -24. 26 REFLECTED POWER MONI TOR Analog outpu ...

  • Apex Digital 5708009-C - page 75

    5708009- C 4-29 Apex 1 to 5.5 kW Generator 4 RF POWER ENABLE Digital input This pin r epresent s RF output be ing ena bled when a 4 to 30V input (pin 9, RF ON BIAS, can be used as a v oltage sourc e) is prese nt on thi s pin. See Wiring D iagram 4 -27. Note: The i nterl ocks mus t be satis fied and t he setpoint must be with in the Outpu t po wer r ...

  • Apex Digital 5708009-C - page 76

    4-30 570800 9-C Advanced Ener gy ® 6 SIGNAL COMMON Chassis ground Common for signal pins 2, 3 , and 5. Connec ted to the Apex gen erator ch assis ground. 78 RF ON STATUS Digi tal outpu t When an RF ON STATUS conditi on is detecte d, a low (opt o- couple r outp ut) impedance i s creat ed between t his pin and pin 8 (6mA max). See Wiring D iagram 4 ...

  • Apex Digital 5708009-C - page 77

    5708009- C 4-31 Apex 1 to 5.5 kW Generator 11 12 INTERLOCK When conne cted exte rnally , the se pin s close th e interlock and allows RF ou tput to be enabled. See Wiring D iagram 4 -31. 12 INERLOCK RETURN See pi n 11 13 NETWORK STATUS LED OUTPUT (GREEN) Digital outpu t This pin p rovides t he output f or remote DeviceNet LED and is connec ted to t ...

  • Apex Digital 5708009-C - page 78

    4-32 570800 9-C Advanced Ener gy ® WIRING DIAGRAMS FOR OPTION E USER PORT The d iagra ms in this s ection prov ide w iring infor matio n to p rope rly co nnect to the Apex 15-pi n User port configuration E. 14 MODULE STATUS LED OUTPUT (AMBER) Digital outpu t This pin p rovides t he output f or remote DeviceNet LED and is connec ted to the e mitter ...

  • Apex Digital 5708009-C - page 79

    5708009- C 4-33 Apex 1 to 5.5 kW Generator Wiring Diagram 4-24. DeviceNet LEDs (pins 1,10,13,14 and 15) Wiring Diagram 4-25. Reflec ted power moni tor (pi ns 2 and 6) ...

  • Apex Digital 5708009-C - page 80

    4-34 570800 9-C Advanced Ener gy ® Wiring Diagram 4-26. Forward/ Load Power Monitor (pin s 3 and 6) Wiring Diagram 4-27. RF Power Enable (pin 4 and 6) ...

  • Apex Digital 5708009-C - page 81

    5708009- C 4-35 Apex 1 to 5.5 kW Generator Wiring Diagram 4-28. Forward/ Load Power Setpoint (pins 5 and 6) Wiring Diagram 4-29. RF on status (pins 7 and 8) ...

  • Apex Digital 5708009-C - page 82

    4-36 570800 9-C Advanced Ener gy ® Wiring Diagram 4-30. +15 Vdc (pins 9 and 6) Wiring Diagram 4-31. Inter lock (pins 11 and 12) ...

  • Apex Digital 5708009-C - page 83

    5708009- C 4-37 Apex 1 to 5.5 kW Generator APEX HOST P OR T OPTIONS The f ollow ing s ect ions provi de i nform atio n for eac h of th e Ho st po rt opt ion s avai lable with the 1 to 5.5 kW Apex generat or. These options are: •“ Hos t P ort — RS-232 With AE Bus ” on p age 4-37 •“ Hos t P ort — Profib us ” on page 4-58 •“ Hos t ...

  • Apex Digital 5708009-C - page 84

    4-38 570800 9-C Advanced Ener gy ® contact AE Global Supp ort or your AE sales re presentative. ( For conta ct infor m ation, see “ AE Cust omer Support ” on page 6-11.) AE ca n also pr ovide a simple host softwar e for t his port . For information , contact AE Globa l Support. Note: Befor e control ling/moni toring the Ape x gene rator th rou ...

  • Apex Digital 5708009-C - page 85

    5708009- C 4-39 Apex 1 to 5.5 kW Generator RS-232, AE BUS HOST PORT CABLING REQUIREMENTS The cabli ng requirements for the RS-232 and AE Bu s require s a standard DB-9 mal e to fem ale e xtens ion ca ble. COMMUNICATING THROUGH THE RS-2 32, AE BUS HOST PORT The communi cations capability of the seri al AE Bus Host por t is li mite d to the followi n ...

  • Apex Digital 5708009-C - page 86

    4-40 570800 9-C Advanced Ener gy ® The host c omputer must fi nish o ne transa ction with the Ape x generator b efore it initi ates anot her one, either w ith th e same unit or any o ther unit. Note: The Ape x generator send s data through pi n 2 (TXD.D). This pin must be connecte d to the recei ve pin (RXD.D) on the h ost co mputer ’ s PC ser i ...

  • Apex Digital 5708009-C - page 87

    5708009- C 4-41 Apex 1 to 5.5 kW Generator Header The fir st byt e in each pa cket contains tw o pieces o f information: five bit s contain the packet a ddress , and th ree bits contain the dat a byte coun t. If the message packet origina tes with the hos t computer (mas ter), the ad dress s pecif ies the p acket ’ s destina t ion (t o an Apex ge ...

  • Apex Digital 5708009-C - page 88

    4-42 570800 9-C Advanced Ener gy ® Checks um This one- byte f ield is the la st one in the packet. The con t ent d epends o n the valu e of each of t he preceding fi elds. The transmi tting uni t determines th is val ue by accu mula ting th e exclusive -or (XOR) of all bytes of th e packe t up to, but not includi ng, the checksum val ue. The recei ...

  • Apex Digital 5708009-C - page 89

    5708009- C 4-43 Apex 1 to 5.5 kW Generator • A command and da ta that change a parameter setting • An executa ble command Once the Apex ge nerator receiv es the message packet , the Apex generator verifi es that the me ssage is intended fo r it and not for another unit on the ne twork. At this t ime, the Apex gener a tor a lso analy zes the che ...

  • Apex Digital 5708009-C - page 90

    4-44 570800 9-C Advanced Ener gy ® Figure 4-7. AE Bus communications transacti on example COMMAND STATUS RESPONSE (CSR) CODES — RS-232, AE BUS HOST When the hos t sends an execut able command o r a command requesti ng a change in a parame ter sett ing, the Apex generator re turns a command statu s respon se (CSR) code indicat ing whether the com ...

  • Apex Digital 5708009-C - page 91

    5708009- C 4-45 Apex 1 to 5.5 kW Generator COMMAND SET FOR THE RS-232, AE BU S HOST PORT Table 4- 6 lists t he command set for t he RS-232, AE Bus Host port. 51 Duty cycle out of range 52 Minimum on/of f time violate d (on/of f time must be ≥ 10 µs) . 99 Command not implemented Table 4-5. CSR Codes for RS-232, AE Bus Host Table 4-6. Host Port Co ...

  • Apex Digital 5708009-C - page 92

    4-46 570800 9-C Advanced Ener gy ® 8 setpoint Specif ies the outpu t setpoi nt lev el for whatever method of output r e gula tion has been sel ected. Accepts a value of 0 to 8000 W (for the 8 kW opt ion) or 0 to 10000 W ( for the 10 kW op tion) when forwar d or load power re gulation is sel ected. Regula r units report in units of wa tts. HALO u n ...

  • Apex Digital 5708009-C - page 93

    5708009- C 4-47 Apex 1 to 5.5 kW Generator 16 allowab le deviat ion Speci fies a p ercentage that the ge nerator c an be ou t of setp oint before it star ts the out-of- setpoi nt ti mer. Accep ts a value of 1 t o 99%. (Readbac k command is 185 .) 1 data by te 8-bit val ue 1 19 numb er o f recipe ste ps Specif i es th e number of recipe steps. Send ...

  • Apex Digital 5708009-C - page 94

    4-48 570800 9-C Advanced Ener gy ® 69 set seria l por t address and baud rate Sets t he serial port addres s and baud r ate. Send 3 data byte s: • byt e 1: bits 0 t hrough 4 set seri al port address (addre sses 1 through 31 a re support ed) bits 5 and 6 ar e unused bit 7 select s communicati on protoco l (0 = RS-2 32, 1 = RS-485) • Bytes 2 a n ...

  • Apex Digital 5708009-C - page 95

    5708009- C 4-49 Apex 1 to 5.5 kW Generator 86 Set point diode 1 latch Sets th e pin diode 1 lat ch. Send 1 data byte . • byte 1 = latch Note: b yte 1 bits o n a standard 5 pin unit: 0: S erie s 3 1: S erie s 1 2: Shunt 1 3: Shunt 2 4: S erie s 2 5: chambe r / 50 o hm 6: Un use d 7: Un use d Note: b yte 1 bits o n a 2 pi n unit: 0: Un use d 1: S e ...

  • Apex Digital 5708009-C - page 96

    4-50 570800 9-C Advanced Ener gy ® 130 read mainframe software versi on numb er Requests the version numbe r of the mainf rame so ftware. The returning packe t contai ns 7 ASCII characte rs — a 7-digi t number. Thi s command is u sed in conjunc tion with CM D 198 to obt ain the versio n/revision number of th e mainframe softw are. 07 d a t a b y ...

  • Apex Digital 5708009-C - page 97

    5708009- C 4-51 Apex 1 to 5.5 kW Generator 162 read pr ocess status Requests report on proce ss status; ret urning pack et contai ns the followin g bytes arran ged as foll ows. 1st st atus byte: 0 = un assig ned 1 = un assig ned 2 = reci pe run is ac tive 3 = un assig ned 4 = un assig ned 5 = o utput pow er (0 = off , 1 = on) 6 = RF on r equ este d ...

  • Apex Digital 5708009-C - page 98

    4-52 570800 9-C Advanced Ener gy ® 164 read setpoint/ regulation mode Requests output setpoin t level ( set by CMD 8 ) and wha tever meth od of output regul ation has bee n selected (se t by CMD 3 ) . The re turn pack et is ar ranged as fol lows: • First and sec ond byte s = setpoi nt value • Thir d byte = method of output reg ulation 03 d a t ...

  • Apex Digital 5708009-C - page 99

    5708009- C 4-53 Apex 1 to 5.5 kW Generator 171 read ext feedbac k limit Requests external feed back limit (set by CMD 6 ) Note: T he response in data b ytes 1 and 2 repres ent t he user e xternal fee dback limit (LSB f irst) . It re turns the user ext ernal feedback limit. 2 data by tes 16-bit va lue 173 report power dissipat ion Reports dissi pate ...

  • Apex Digital 5708009-C - page 100

    4-54 570800 9-C Advanced Ener gy ® 188 report recipe step setpoints/ run times Reports the setpoints and run times for each recipe step. The number of data bytes retur ned depe nds on the n umber of steps in the re cipe. For each rec ipe step, 4 data bytes return ed , indi cat ing: • First 2 bytes = r ecipe step set point in watts • Seco nd 2 ...

  • Apex Digital 5708009-C - page 101

    5708009- C 4-55 Apex 1 to 5.5 kW Generator 201 report unit on events Reports a count of unit o n events Note: T he response co ntains 4 b ytes which repres ent a 32-bit coun t of ev ents (LSB first). 4 data by tes 32-bit va lue 202 report output on e vents Reports a count of output on even ts Note: T he response co ntains 4 b ytes which repres ent ...

  • Apex Digital 5708009-C - page 102

    4-56 570800 9-C Advanced Ener gy ® 212 repo r t seri al port 0 address and baud rate Returns the serial por t 0 address a nd baud rate (s et w ith C MD 69 ). Note: T he response co ntains 3 da ta bytes: • byt e 1: bits 0 through 4 = seria l port address (addre sses 1 through 31 a re support ed) bits 5 and 6 = u nused bit 7 = communicati on proto ...

  • Apex Digital 5708009-C - page 103

    5708009- C 4-57 Apex 1 to 5.5 kW Generator 219 report condensed snapshot of generator data Returns the condensed snapsho t of gener a tor data Note: T he response co ntains 2 s ets of respons es for APEX with Dire ction al Coupler and VI System. F or Directi onal coupler th e data points are: • 0,1: Forwa r d Power with Bias Correct ion • 2,3: ...

  • Apex Digital 5708009-C - page 104

    4-58 570800 9-C Advanced Ener gy ® Host Port — Profibus This sect ion describes the Profibus Host port i nterf ace. To deter mine if your Apex uni t has thi s seri al inte rface, use the PI N from your Apex unit and the following Configur ation Note . 219 report condensed snapshot of generator data (cont ’ d) • 19,20: Rea l Impedance • 21, ...

  • Apex Digital 5708009-C - page 105

    5708009- C 4-59 Apex 1 to 5.5 kW Generator AE PROFIBUS PROTOCOL Profibu s (Proc ess Fiel d Bus) is an interface tha t lets y ou communicate with your Apex generat or fr om a host (mas ter). AE manufactur es a cert ified Pr ofibu s, which means the int erface is tes ted an d cert ified t o work with Profib us masters de scribed i n the DIN 19245 Pro ...

  • Apex Digital 5708009-C - page 106

    4-60 570800 9-C Advanced Ener gy ® Profibus Type Files (GSD Files) Type file s are c ompu ter fi les t hat some P rog ramma ble Logi c Con trolle rs ( PLCs ) use to comp ile thei r Profibus progr ams. These files are de vice-spec i fic and contain informat ion on features found i n that de vice. Th us a diff erent type fil e should be defined for ...

  • Apex Digital 5708009-C - page 107

    5708009- C 4-61 Apex 1 to 5.5 kW Generator Placing a switch in the “ up ” position (towar d the numb er) is t he same as indicat ing “ 1 ” bina ry. The fo llowing example d emonstrates swit ch settings f or an address of 12: 0000 1100 = 0x0Ch = 12. Note: Y ou cannot change the unit ’ s address fr om the Prof ibus master . Profibus Termina ...

  • Apex Digital 5708009-C - page 108

    4-62 570800 9-C Advanced Ener gy ® Profibus-Specific Errors In the even t of a Profibus error , the Apex gene rator turns outpu t power off and sets the Profibu s fault s tatus bit. All Profibus e r rors are tre ated as “ expl icit clear ” t ype faults; thus you mus t send Command 119 (the “ master reset ” command) in the next download p a ...

  • Apex Digital 5708009-C - page 109

    5708009- C 4-63 Apex 1 to 5.5 kW Generator PROFIBUS/APEX SOFTWARE COMMANDS The new AE Profibus i s command-bas ed. We define a downl o ad pack et ( “ outby tes ” ) and an u pload packet ( “ in bytes ” ) as des cribed i n the followi ng sections of this chapt er. Command list s follow. Note: Respon se times ar e very f ast. So requested info ...

  • Apex Digital 5708009-C - page 110

    4-64 570800 9-C Advanced Ener gy ® Bytes 0 and 1 of the upl oad packe t contain inf ormati on about th e Apex genera tor; this informat ion appears as stat us bits (or statu s “ flags ” ). The fo llowin g table defines the se status bits: In the first status byte, bit 13 (t he active togg le bit) indic ates, the stat us of the Profi bus inter ...

  • Apex Digital 5708009-C - page 111

    5708009- C 4-65 Apex 1 to 5.5 kW Generator In the pa cket, byt es 8, 9, 10, 11, and 1 2 comprise the “ data fiel d ” and cont ain informat ion defined by byte 13, the dat a field de finition byte. Not e that when the data extends over more than one b yte, the Profibus sends the least sign ificant byte (LSB) before t he most significant b yte (M ...

  • Apex Digital 5708009-C - page 112

    4-66 570800 9-C Advanced Ener gy ® PROFIBUS COMMAND SET Table 4- 11 lists the command set for the Pro fibus Host port. Table 4-11. Profibus Host Port Commands Command Description Number of T ransmit Data Bytes Number of Response Data Bytes 1 RF off Requests RF output off; re quest is always honored r egardles s of which interfac e has control . (R ...

  • Apex Digital 5708009-C - page 113

    5708009- C 4-67 Apex 1 to 5.5 kW Generator 9 max ext feedback Specifi es the external feed back valu e that corres ponds to 10 V on the Use r2 port; requir es dat a bytes ar ranged as follo w s: Second/t hird byte = a 16-bit v alue in the r ange of 500 to 5000. Fourth byt e = the numb er of decimal pl aces (0 to 4) us ed to displ ay the external fe ...

  • Apex Digital 5708009-C - page 114

    4-68 570800 9-C Advanced Ener gy ® 130 read mainframe software version number Requests the version number of th e main fram e soft war e. Th e retu rning pack et contain s 5 ASCII characte rs — a 5-di git number. This command i s used in conj unction with CMD 198 to obtai n the version/r evision number of the mainfr ame soft ware. 0 5 data byt e ...

  • Apex Digital 5708009-C - page 115

    5708009- C 4-69 Apex 1 to 5.5 kW Generator 162 read proc ess status Reques ts repor t on process s tatus; r eturning packet c ontai ns the fol l owing bytes arr a nged as fol lows . 1st sta t us byt e: 0 = unassigned 1 = unassigned 2 = unassigned 3 = unassigned 4 = unassigned 5 = output power (0 = off, 1 = on) 6 = unassigned 7 = setpo int status (0 ...

  • Apex Digital 5708009-C - page 116

    4-70 570800 9-C Advanced Ener gy ® 164 read setpoint / regulati on mode Reques ts output setpoint le vel ( set by CMD 8 ) and whatev er method of outp ut reg ulation ha s been sel ected (set by CMD 3 ). T he retu rn pack et is arran ged as follo ws: First a nd second bytes = s etpoint value. Third byt e = meth od of outpu t regulat ion. 0 3 data b ...

  • Apex Digital 5708009-C - page 117

    5708009- C 4-71 Apex 1 to 5.5 kW Generator 185 read allowable deviatio n Requests what percentage the generator can be out o f setpoin t before it star ts the out -of- setpoin t timer (set wi th CMD 16 ). 0 1 data byt es 8-bit v alue 198 read mainframe software revisi on level Requ ests t he r evisi on le vel o f the m ainfr ame softwar e. The retu ...

  • Apex Digital 5708009-C - page 118

    4-72 570800 9-C Advanced Ener gy ® Host Port — DeviceNet This sec tion describes the Device Net Host port int erface. To deter mine if your Apex unit has this interfa ce, use the PI N from your Apex unit and the fol lowing Configur ation Note . The Device Net conn ector is eithe r a 5-pin , male, Lumbe rg, RSF 5/0.5m or Turck FS 4.5. Figure 4-9. ...

  • Apex Digital 5708009-C - page 119

    5708009- C 4-73 Apex 1 to 5.5 kW Generator Analog in puts and outputs u se the values and equations list ed in Table 4-13 t o define the volt age ranges an d the corr esponding digit al values (assu m ing N is the number of bits of resolut i on ava ilable a t the Devi ceNet interfac e). Unsi gned binar y is used to repres ent th e 0 to +10 V r ange ...

  • Apex Digital 5708009-C - page 120

    4-74 570800 9-C Advanced Ener gy ® Analog out puts automatica lly set the out put vol tages to 0 V if too much time el apses after the la st Poll Comman d message received by the device. At t his timeo ut conditi on, the output of the generator s huts off and goes safe. DEVICENET ROTARY SWITCHES: BAUD R ATE AND ADDRESSING The Device Net interface ...

  • Apex Digital 5708009-C - page 121

    5708009- C 4-75 Apex 1 to 5.5 kW Generator . Note: For inform atio n on LED f lash rates , refe r to se ctio n 8.2 .8 of the D e vice Net Specif ication (r evis ion 2.0). Note: F or inf ormation a bout Module Status LED indic ations du ring power -up, refer to Section 8.2.4 of the De viceNet Specif ication ( re vision 2.0). Devicenet Network Status ...

  • Apex Digital 5708009-C - page 122

    4-76 570800 9-C Advanced Ener gy ® For info rmation about Module Status LED i ndications duri ng power -up, re fer to Section 8.2.4 of the DeviceNe t Specifi cation (revis ion 2.0) . DEVICENET OPERATION You may op erate your Apex gen erator e ither sol e ly thr ough the User port or through the opti onal DeviceNet por t. Before op erating y our Ap ...

  • Apex Digital 5708009-C - page 123

    5708009- C 4-77 Apex 1 to 5.5 kW Generator DeviceNet is con nected th rough pins 1, 10, 13, 14, an d 15 of the U ser por t (See ta ble 4-1). When the gen erator powers up, it defaults to us er control mode. Howev er, engaging Devi ceNe t auto mati call y plac es t he gen erato r in ho st c ontro l mod e. N ote th at wh en the gene rator is in hos t ...

  • Apex Digital 5708009-C - page 124

    4-78 570800 9-C Advanced Ener gy ® Forward Powe r Sense 0 to 10 V; 10 V = maximum rated power lin ear Refle cte d Powe r Se nse 0 to 10 V ; 10 V = max imu m refl ected pow er lin ear POS = Power on Status; 1 = power output ON, 0 = power out put OFF SPS = Setpo int Status; 1 = setpoi nt reache d, 0 = setpoint no t reached TS = Tempera ture Status; ...

  • Apex Digital 5708009-C - page 125

    5708009- C 4-79 Apex 1 to 5.5 kW Generator APEX STATUS INDICATOR S (LEDS) Some Apex genera tors provi de the foll owing stat us indicators on the front or r ear panel. For panel illustrati ons, see “ Apex Pane l Ill ustra tions ” on page 4-80 . This sec tion of the manua l provides informa tion for the: Passive digital display option PIN positi ...

  • Apex Digital 5708009-C - page 126

    4-80 570800 9-C Advanced Ener gy ® APEX P ANEL ILLUSTRAT IONS The a ppea ranc e of th e fron t an d real pane ls of the A pex ge nera tor i s high ly va riab le due to t he number of customer -selectable o ptions availab le in the product line. The se options m ean tha t the p resence o r absence or cer t ain c onnectors , the types of connecto rs ...

  • Apex Digital 5708009-C - page 127

    5708009- C 4-81 Apex 1 to 5.5 kW Generator Figure 4-11. Fro nt Panel LED status indicators (may be absent or on the rear panel) Host port (connector varies; two Host ports may be present) Water out Ground Output (co nnector varies; may be on rear panel) Wate r cont rol Wate r in AC input Circuit breaker (optional) User port (connector varies) ...

  • Apex Digital 5708009-C - page 128

    4-82 570800 9-C Advanced Ener gy ® Figure 4-12. Rear panel Output (connector varies; may be on front panel) LED status indicators (may be absent or on the rear panel) ...

  • Apex Digital 5708009-C - page 129

    5708009- C 5-1 Chapter Apex 1 to 5.5 kW Generator Chapter 5 5 Installation, Setup , and Oper ation This chap ter guides yo u throu gh the proc ess of install ing, se tting up, a nd operating an Apex gener ator. It inclu des the followin g sections: •“ Install ing th e Genera tor ” on pa ge 5-1 •“ Firs t Ti me Ope rat ion ” on page 5-12 ...

  • Apex Digital 5708009-C - page 130

    5-2 570800 9-C Advanced Ener gy ® Spacing Requirem ents The foll owing diagram i llustra tes the spac ing requi rements in th e installati on of an Apex unit. Do not attempt to turn on power until the generator is grounded. ...

  • Apex Digital 5708009-C - page 131

    5708009- C 5-3 Apex 1 to 5.5 kW Generator Figure 5-1. Apex dimens ions ...

  • Apex Digital 5708009-C - page 132

    5-4 570800 9-C Advanced Ener gy ® Mount ing the Gener ator Refer t o Figure 5-1 fo r dimens ions u sed to prop erly mount the Apex gene rator. Conn ecti ng Co oling Wate r This gene rator is water cooled. Do no t operate it un til water is co nnected and the cooling requirement s are met. For informati on on cooling re quirements, see “ Cooling ...

  • Apex Digital 5708009-C - page 133

    5708009- C 5-5 Apex 1 to 5.5 kW Generator generat or when the addi tional coo ling is not required. Water flow is ena bled whene ver ac is p resent on the input o f the sup ply and open whe n ac is a bsent on the input of the supply. Figure 5-2. Water contr ol connec tor Figure 5-3. Optional water solenoid connect or Conn ecti ng O utput P ower Tab ...

  • Apex Digital 5708009-C - page 134

    5-6 570800 9-C Advanced Ener gy ® Apex output connec tors var y depending on the o ption install ed on th e generat or. The outpu t connector optio n is iden tified by the opti on in PIN po sition 11 ( for infor m ation about us ing the PIN to i dentify and fin d info rmatio n about you r generator, see “ Us ing this Ma nual to Fin d Info rmatio ...

  • Apex Digital 5708009-C - page 135

    5708009- C 5-7 Apex 1 to 5.5 kW Generator ODU CONNECTOR The followi ng section des cribes the ODU input connec tor. To determine if your Apex unit has this connector , use the configu ration PI N from your Apex unit and the followi ng Configur ation Note. Figure 5- 5 shows the ODU inp ut connect or. The pin number s are la beled in the illus tratio ...

  • Apex Digital 5708009-C - page 136

    5-8 570800 9-C Advanced Ener gy ® Figure 5-5. ODU input connector Table 5- 2 provides pin des criptio ns for the ODU input connect or. NONTERMINATED, FOUR-CONDUCTOR PIGTAIL The foll owing section des cribes the nont erminated, four- conductor pigta i l in put options . To determine if y our Apex u nit has on e of these optio ns, use the configu r ...

  • Apex Digital 5708009-C - page 137

    5708009- C 5-9 Apex 1 to 5.5 kW Generator Table 5- 3 provides pin des criptio ns for the nonte rminated, four-c onductor input options . HARTING TYPE HAN-Q CONNECTOR The foll owing section des cribes the Hart ing Type Han- Q input connector . To determin e if your Apex unit has this connector, use t he conf igurati on PIN from your Apex unit and th ...

  • Apex Digital 5708009-C - page 138

    5-10 570800 9-C Advanced Ener gy ® Figure 5- 6 shows the Harti ng Type Han-Q i nput connec tor. Figure 5-6. Hart ing type Han-Q connector Table 5- 4 provides pin des criptio ns for the Harti ng inpu t connect or. Connecting I/O and Auxiliary Con nectors The I/O an d auxiliary conn ections t hat you make will d epend on the optio ns installed in yo ...

  • Apex Digital 5708009-C - page 139

    5708009- C 5-11 Apex 1 to 5.5 kW Generator Note: Eith er cable c onnectors or in terlock cov ers must be i nstalle d to allo w the generat or to operat e. TO CO NTROL T HE GE NERATO R THROUG H A USER POR T Apex User po rt optio ns are identif ied by PIN pos itio n 8, and they are discussed indivi dually in “ Apex User Port Opti ons ” on page 4- ...

  • Apex Digital 5708009-C - page 140

    5-12 570800 9-C Advanced Ener gy ® TO USE THE COMMON EXCITER (CEX) FEATURE (OPTIONAL) In the comm on e xcite r (C EX) mo de of ope ratio n, mo re tha n one Apex gene rato r is coupled i nto the s ame plasma. In this ty pe of operation, s light di fferenc es in output frequen cy or ph ase of the RF energy can cr eate “ bea t ” frequ encies th a ...

  • Apex Digital 5708009-C - page 141

    5708009- C 5-13 Apex 1 to 5.5 kW Generator 5. V erify that th e Ala rm LED is not lit. If it i s lit, see “ Troub leshooti ng guide ” on page 6-1. 6. V erify that th e Inte rlock LED is lit. If it is n ot lit, See “ Troubleshoo ting guide ” on page 6-1. 7. Send RF On command and veri fy that the RF ON LED i s on. If it is flas hing or is no ...

  • Apex Digital 5708009-C - page 142

    5-14 570800 9-C Advanced Ener gy ® For unit s that have the p ulsing option, pu lsing output can be enab led or disabled. All pulsing setti ngs are made onl y throu gh the AE Bus Host por t. If you are using Vir tual Front Pan e l, see the Vi rtual Fro nt Panel User Man ual fo r an expla nation of making these se ttings. If you are not using Virtu ...

  • Apex Digital 5708009-C - page 143

    5708009- C 6-1 Chapter Apex 1 to 5.5 kW Generator Chapter 6 6 T roub leshooting and Customer Suppor t This Chapt er addresses t he troubl eshooti ng of the Apex unit. It can b e used best by knowing what problem you have an d then finding th e information wit hin each heading i tem laid out in this chapt er. The list of items below will direct yo u ...

  • Apex Digital 5708009-C - page 144

    6-2 570800 9-C Advanced Ener gy ® 4. Check to de termine whether a ny system- r elat ed circui t bre akers have been trippe d. 5. Ensure t here is i nput power to the u nit, and ensure t he inp ut power me ets spec ificati ons. 6. Ensure gr ound con necti ons are ade quate and secure . ...

  • Apex Digital 5708009-C - page 145

    5708009- C 6-3 Apex 1 to 5.5 kW Generator Troubleshoo ting Quest ions This sec tion lists th e step s neces sary to ge t the unit on. Bef ore working th rough the followi ng quest ions, chec k the unit ’ s in put and remote power con necti ons to ensu re the prop er power is being suppli ed to the unit. If you have a quest ion regar ding DeviceNe ...

  • Apex Digital 5708009-C - page 146

    6-4 570800 9-C Advanced Ener gy ® 7. Is the P ower Limit LED lit? – If yes , then r efer to “ Power Limit LE D is Lit ” on pag e 6-5. – If no , your uni t is opera ting proper ly and del ivering th e requested power l evel. – If you ar e still exper iencing a ny issues with th e quest ions y ou have jus t gone through, cal l “ AE Custo ...

  • Apex Digital 5708009-C - page 147

    5708009- C 6-5 Apex 1 to 5.5 kW Generator Interlock LED is no t Lit When t he AC On LE D is lit and the Inter lock LED is not li t, eith er the inte rlock is no t satisf ied or was inter rupted . Both th e inte rlock L ED and the RF o utput will remai n off until t he int erlock i s satis fied and an RF off command i s given. To satis fy the interl ...

  • Apex Digital 5708009-C - page 148

    6-6 570800 9-C Advanced Ener gy ® External Load Ch ecks - Open/Short R F Output Path Use extr eme caution as thi s sect ion is i nvolves trouble shooti ng the output of t he uni t. There ar e 4 basi c component s that could imped e the RF p ath: the Apex unit outpu t connecto r , the output cab le, the tuner, or the c hamber. Foll ow the steps bel ...

  • Apex Digital 5708009-C - page 149

    5708009- C 6-7 Apex 1 to 5.5 kW Generator If you an swered y es to any on e of the p r evio us questi ons and the Apex pass ed the Intern al Diagnostics t e st, the Apex is probably wor king pr operly an d it may be reacti ng to an ex terna l load condi tion. You may want to consult your Pro cess Enginee r or syst em manufacturer to troubles hoot c ...

  • Apex Digital 5708009-C - page 150

    6-8 570800 9-C Advanced Ener gy ® E009 co ntacto r failed to c lose This cont actor is part of the input sec tion that follows the interlock c ondition. The cont actor is closed whe n the i nterloc ks are sat isfied and open when an int erlock is open. If the in terlocks are satisf ied an d the c ontactor does not close, t his error code is repo r ...

  • Apex Digital 5708009-C - page 151

    5708009- C 6-9 Apex 1 to 5.5 kW Generator E020 User interl ock open When the AC On LE D is li t and t he In terlo ck LE D is not lit, th is me ans e ither t he int erlo ck is n ot satisf ied or was inte rrupted. Bot h the in terl ock LED and the RF o utput will remain of f until the inter lock is sati sfied an d an RF off command is gi ven. Make s ...

  • Apex Digital 5708009-C - page 152

    6-10 570800 9-C Advanced Ener gy ® E050 DeviceNet Error DeviceNet error Verify Dev iceNet cabl e is c onne cted E051 Profibu s Watch Dog e xpire d PROFIBUS watc h dog expir ed Have the mas t er reesta blish communica tions and send a “ master re set ” to clea r the er ror. See “ Profibu s Watch Dog Timer ” on page 4-61. E054 Profibu s SPC ...

  • Apex Digital 5708009-C - page 153

    5708009- C 6-11 Apex 1 to 5.5 kW Generator AE CUSTOMER SUPPOR T Please c ontact one of th e foll owing offi ces i f you have q uestions: E105 User setpoi nt scale f actor does n ot matc h This indi cate s a config uration error. Call AE Globa l Support. E111 Overtemp warn ing or shutdown val ue is out of ra nge This indi cate s a config uration err ...

  • Apex Digital 5708009-C - page 154

    6-12 570800 9-C Advanced Ener gy ® RETURNING UNITS FOR REPAIR Befo re retu rni ng an y prod uct f or re pair a nd/ or adj ust ment , first follow all trouble shooting pr ocedures . If, after foll owing th ese proced ures, you still hav e a problem or if the p rocedu re instruct s you to, call AE Cus tomer Suppor t and discuss the prob lem with a r ...

  • Apex Digital 5708009-C - page 155

    5708009- C 6-13 Apex 1 to 5.5 kW Generator If you re turn a uni t without f i rst get t ing a uthorizati on fro m Customer Support and that uni t is found to be function al, you wi ll be charg ed a re-test and calibra t ion fee pl us shipping charges . To ensure years of dependable service, Advanced Ener gy ® products are thorou ghly tested and de ...

  • Apex Digital 5708009-C - page 156

    6-14 570800 9-C Advanced Ener gy ® Units th at ar e returne d without authori z ation f r om AE Cust omer Support and tha t are found to b e functional wil l not b e cover ed under th e warranty (s ee warrant y stat ement, below). Tha t is, you will ha ve to pay a retes t and cali bration fee, and all shi pping charg es. Warranty Statement The sel ...

  • Apex Digital 5708009-C - page 157

    5708009- C Index-i Apex 1 to 5.5 k W Generator Symbols +15 Vd c (pin s 13 and 2 1) 4-16 Numerics 15 pin connect or for c onfigura tion D externa l bias (pins 8 and 6) 4-24 forward load po wer regul ation (pin s 13 and 6) 4-25 forward/ load pow er monitor ( pins 3 and 6) 4-21 forward/ load powe r setpoint (pin s 5 and 6) 4-22 interlo ck (pins 11 and ...

  • Apex Digital 5708009-C - page 158

    Index--ii 5708009-C Advanced Ener gy ® contact info rmation 6- 11 returning units for repair 6-12 warranty filing a claim 6-13 D data (dat a bytes) 4-41 DC bias i nput (pin s 7 and 20 ) 4-11 DC Bias/Po wer Regulation ( pins 6 and 19) 4- 12 DC Bus OK (pi ns 24 and 11) 4-14 descripti on 2-1 Device Net baud rate and ad dressing 4- 74 conne ctor 4-72 ...

  • Apex Digital 5708009-C - page 159

    Index--iii 570800 9-C Advanced Ener gy ® maximum leakage curren t 3-9 power fac tor 3-9 load regul ation as a functio n of temperatu re 3-8 ambient a ir temperat ure 3-8 cooling water temp erature range 3-8 M mast er - sl ave / CEX 3-9 message packet 4-40 mounting the gene rator 5-4 N N connec tor 5-6 NAK 4-43 negative acknowl edgement 4-43 non-te ...

  • Apex Digital 5708009-C - page 160

    Index--iv 5708009-C Advanced Ener gy ® schemat ics for User po rt 25-pin descripti ons 4- 9 sensor electroni cs 2-3 serial communi catio ns AE Bus host 4-59 serial I/O 1-6 setpo int (pins 5 and 18) 4-11 setpo int status (pins 14 and 1) 4-13 spacing requ irements 5-2 specifi catio ns 3-1 AC p ower i nput 3-3 CEX 3-4 coolant c onnector s 3-4 coolant ...

Produzent Apex Digital Kategorie Portable Generator

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Die Bedienungsanleitung, auch bezeichnet als Benutzerhandbuch, oder einfach nur „Anleitung”, ist ein technisches Dokument, das dem Benutzer bei der Nutzung von Apex Digital 5708009-C hilfreich sein soll. Die Bedienungsanleitungen werden in der Regel von technischen Schriftstellern geschrieben, aber in einer Sprache, die für alle Nutzer von Apex Digital 5708009-C verständlich ist.

Eine gänzliche Bedienungsanleitung von Apex Digital sollte einige Grundelemente enthalten. Ein Teil von ihnen ist nicht so wichtig, wie z.B.: die Titelseite oder Autorenseiten. Die restlichen von ihnen jedoch, sollten Informationen liefern, die für den Nutzer von enormer Wichtigkeit sind.

1. Einführung und Hinweise, wie man sich in einer Bedienungsanleitung von Apex Digital 5708009-C bewegt - Am Anfang jeder Bedienungsanleitung sollten wir Hinweise bezüglich der Nutzungsart eines bestimmten Ratgebers finden. In ihr sollten sich Informationen über die Lokalisierung des Inhaltsverzeichnisses von Apex Digital 5708009-C befinden, FAQ oder über oft auftretende Probleme – also Stellen, die von den Benutzern in jeder Bedienungsanleitung am meisten gesucht werden
2. Inhaltsverzeichnis - Index aller Ratschläge bezüglich Apex Digital 5708009-C, die wir im aktuellen Dokument finden
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4. Troubleshooting - geordneter Tätigkeitslauf, der uns bei der Diagnose und als nächstes bei der Lösung wichtiger Probleme mit Apex Digital 5708009-C hilft
5. FAQ - häufig gestellte Fragen
6. Kontaktdaten Informationen darüber, wo man Kontakt zum Produzenten / Service von Apex Digital 5708009-C im bestimmten Land suchen kann, wenn es nicht gelingt, das Problem selbst zu lösen.

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