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PSC 4400 Series - page 1
Falcon ® 4400 Series Powered Vehicle Dock Installation Guide ...
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PSC 4400 Series - page 2
PSC Inc. 959 T erry Street Eugene, Oregon 97402 T elephone: (541) 683-570 0 F ax: (541) 345-7140 Copyright ©2004 PSC In c. An Unpublished Work - All r ights reser ved. No par t of the co ntents of this docu mentation or the pr o- cedures descr ibed therein may be reproduced or tra nsmitted in any form or by any means without pr ior written perm is ...
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PSC 4400 Series - page 3
Installation Guide i Table of Contents PSC Falcon ® 4400 Series Powered Veh icle Dock Warranty ............................................ ................................................................ iii Electrical Warnings, Safet y Precautions & Regulatory Statements .................................................... ............ iv El ...
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PSC 4400 Series - page 4
ii Falcon ® 4400 Series Powered V ehicle Dock PSC Technical Support ....................................... ........................................................... 23 Appendix. Accessori es and Peripherals ........................................... .................. 25 Overview ................................................................ ...
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PSC 4400 Series - page 5
Installation Guide iii PSC Falcon ® 4400 Series Powered Vehicle Dock Warranty Wa r r a n t y F alcon products are guaranteed against defects in materials and work mansh ip for the period sp ecified at the time of sa le. This warr anty shall apply to F alcon P or table Data T erminals (PDT's), Base Stations f or the F alcon and Chargers f or t ...
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PSC 4400 Series - page 6
Electrical Warn ings, Safe ty Precautions & R egulatory State ments iv Falcon ® 4400 Series Powered V ehicle Dock Electrical Warnings, Safety Precautions & Regulatory Statements Electrical Warnings Safety Precautions The PSC F alcon 4400 Series is a po we rful, compact, ru gged data terminal, ready for installation in mobile environments u ...
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PSC 4400 Series - page 7
Installation Guide 1 Chapter 1 Introduction Manual Overview • Chapter 1 provides an introduction to the features of the P owered V ehi- cle Dock. • Chapter 2 specifies important electric al considerations to obser ve when installing the unit. • Chapter 3 describes the various peripheral connectio ns made to the Dock, and their functions. • ...
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PSC 4400 Series - page 8
Introduction 2 Falcon ® 4400 Series Powered V ehicle Dock About the Powered Vehicle Dock The P owered V ehicle Dock (PVD) is a rugged cradle for F alcon 4400 S eries Win CE .NET data terminals, for use on mobile vehicle applications. This guide is intended to address some of the factors to consider when installing the PVD on gas, diesel, propane o ...
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PSC 4400 Series - page 9
Electrical Specifications: Installation Guide 3 Figure 1. Features of the F4400 Powered Vehicle Dock Electrical Specifications: • Input voltage range: +12 to +18V • P ower consumption: <50 MA with no load • +12v available on COM A and COM B ports Unpacking U npack the unit carefully and ensure you received everything you ordered. Refer to ...
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PSC 4400 Series - page 10
Introduction 4 Falcon ® 4400 Series Powered V ehicle Dock •R a m B a l l M o u n t K i t • Ram Ball Assembly • Assorted Screws • Any additional accessories required for y our installation If any parts are missing, please conta ct your dealer or refer to “ T roubleshoot- ing” on page 23 for PSC T echnical Support contact information. ...
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PSC 4400 Series - page 11
Installation Guide 5 Chapter 2 Electrical Considerations Electrostatic Build-up One common characteristic of forklifts is the possibility of producing high lev- els of electrostatic voltage. Static is cr eated by the wheels as they move about the floor and can also be generated when an operator slides on or off of a vehi- cle's cloth-covered s ...
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PSC 4400 Series - page 12
Electrical Considerations 6 Falcon ® 4400 Series Powered V ehicle Dock Ground Contact Anti-Static Straps The recommended method of reducing static buildup is to install ground con- tacting anti-static straps or conduct ors to the frame of the forklift (refer to Fig- ure 3). Contact your forklift parts provider for av ailability . Figure 3. Install ...
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PSC 4400 Series - page 13
Electrical Accessories Installation Guide 7 Electrical Accessories Installation of the PVD may requir e acce ssory electronic equipment for proper and safe operation. Some of this eq uipment may not be available through PSC, but could be available thr ough your dealer , forklift parts provider , or other suppliers. See A ppendix A, “ Accessories ...
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PSC 4400 Series - page 14
Electrical Considerations 8 Falcon ® 4400 Series Powered V ehicle Dock Electrical System Connections This section cov ers electrical connection to +12V , +24V , +36V and +4 8V sys- tems. Connection to +12V F igure 4 illustrates a typical wiring connection for a +12 volt system. The input voltage operating range of the dock will allow direct connec ...
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PSC 4400 Series - page 15
Electrical Syst em Connectio ns Installation Guide 9 Connection to +24V, + 36V and +48V Systems F igure 5 illu strates a wiring diagram fo r +24, +36 and +48 volt systems . The use of a DC/DC converter is required to step down the battery voltage for use by the terminal. When using any optional equipment caution must be taken to ensure that +24, +3 ...
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PSC 4400 Series - page 16
Electrical Considerations 10 Falcon ® 4400 Series Powered V ehicle Dock NOTES ...
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PSC 4400 Series - page 17
Installation Guide 11 Chapter 3 Mounting Options Ram Ball Mounting Assembly This chapter outlines the steps needed to assemble and mount the P owered V e hicle Dock using the Ram Ball mount accessory . The Ram Ball and mount- ing assembly , shown in F igure 6, combine to form an extremely a f lexible mounting assembly . This assem bly allows wide r ...
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PSC 4400 Series - page 18
Mounting Options 12 Falcon ® 4400 Series Powered V ehicle Dock Components, Mate rials and Tools • Ram Ball Assembly (sold separately) • 8 screws and nuts for mounting Ram B all (supplied) • Phillips head screwdriver Ram Ball Assembly (sold separately) 1. Loosen the large adjustment knob handle on the Ram Ball assembly . 2. Remo ve both Ram B ...
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PSC 4400 Series - page 19
Ram Ball Mounting Assembly Installation Guide 13 Attaching the Ram Ball to the Vehicle Dock 1. Align the second Ram Ball with the four screw holes on the rear of the V e hicle Dock as shown in F igur e 8. Figure 8. Installin g the Ram Ball on the Vehicle D ock Secure the Ram Ball to the mounting area using the four supplied 10-24 x 5/8” Phillips ...
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PSC 4400 Series - page 20
Mounting Options 14 Falcon ® 4400 Series Powered V ehicle Dock Figure 9. Installing the V ehicle Dock Assembly on the Mount 2. Loosen the Adjustment Knob slightly to tilt the V ehic le Dock to the desired mounting angle. Re-tighten the A djustment Knob securely . 3. Route and connect all cables (see “P ower and P eripheral Device Con nec- tions ...
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PSC 4400 Series - page 21
Inserting/Removing the 4400 Installation Guide 15 Figure 10. Insertin g a Falcon 4400 in the Vehicle D ock 3. Keeping the top of the T erminal in contact with the Dock, push the bot- tom of the terminal upward. Figure 11. Pushin g the 4400 u pward ...
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PSC 4400 Series - page 22
Mounting Options 16 Falcon ® 4400 Series Powered V ehicle Dock 4. Seat the bottom of the T erminal into the cradle on the Dock. Figure 12. Seating th e Falcon into t he Dock Insertion of the 4400 in the Dock is complete. ...
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PSC 4400 Series - page 23
Inserting/Removing the 4400 Installation Guide 17 Removing the 4400 from the Dock T o remo ve the F alcon 4400 from the D ock: 1. G rasp the F alcon terminal. 2. Lift upwards while pulling the bottom of the terminal forward. Figure 13. Removing the 4400 from the Do ck 3. Slide the top of the F alcon out from under the top of the Dock. Remo val of t ...
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PSC 4400 Series - page 24
Mounting Options 18 Falcon ® 4400 Series Powered V ehicle Dock NOTES ...
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PSC 4400 Series - page 25
Installation Guide 19 Chapter 4 Power and Peripheral Device Connections This chapter describes connection of peri pheral devices that are provided with or available for the F alcon ® 440 0 Se rie s P VD s ys tem . For mo re on powe r co n- nections, see “Electrical Considerations ” starting on page 5. Connections on the Dock F igure 14 sho ws ...
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PSC 4400 Series - page 26
Power and Peripheral Device Conn ections 20 Falcon ® 4400 Series Powered V ehicle Dock Power Connectio n Insert the DC power cor d at the power port with the arrow on the connector facing down, towar d the rear of the dock. When power is applied to the dock, the P ower-On LED will light. Also refer to “Electrical Considerations ” star ting on ...
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PSC 4400 Series - page 27
Installation Guide 21 minimize data contention between any two peripherals connected to the dock. This feature is enabled only if har dware flow control is enabled. Table 2. COM port DB9M Pinouts Refer to the P ow erScan U ser’ s Guide for more information on the handheld scanner . Some peripherals may not f ollow all of the specifications f or R ...
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PSC 4400 Series - page 28
Power and Peripheral Device Conn ections 22 Falcon ® 4400 Series Powered V ehicle Dock NOTES ...
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PSC 4400 Series - page 29
Installation Guide 23 Appendix A Troubleshooting Hardware Troubleshooting Issues with Power to the D ock • Ensure that the H irose connector is pushed s ecurely into the power plug. • When power to the unit is turned on, a light will appear on the Dock. Refer to the F alcon 4400 Series Quick Refer ence G uide (QR G) for information about poweri ...
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PSC 4400 Series - page 30
Troubleshooting 24 Falcon ® 4400 Series Powered V ehicle Dock Telephone Technical Support If you don ’ t have internet or email acc e ss, please contact PSC technical support by telephone at (541) 349-8281. ...
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PSC 4400 Series - page 31
Installation Guide 25 Appendix B Accessories and Peripherals Overview Installation of the PVD may requir e acce ssory electronic equipment for proper and safe operation. Contact your re sell er or PSC sales for information about availability . Table 3. F4400 Vehicl e Dock Accessories Item Description 4400 P owered V ehicle Dock (Mounting hard- ware ...
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PSC 4400 Series - page 32
Accessories and Peripherals 26 Falcon ® 4400 Series Powered V ehicle Dock Mount, RAM 2.5" Wide Clamp Base w/1.5" Ball (Accommodates up to 2.5" wide posts) Mount, RAM 3.5" 2x Sock et, 1.5" Ball Mount, RAM 6" Base Plate Mount, RAM 7.35" Assy w/ 2x 1.5" BALLs Kit, RAM Mount, Base w/ 1.5" ball, 5.5" so ...
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PSC 4400 Series - page 33
Overview Installation Guide 27 Mount, RAM 5.25" Assy w/ 2x1.5" BALLs 110/220 AC/DC P ower Supply P ower Cord, Bare lead, 8', DC Conv er ter , 18-55VDC IN / 13.8V 10Amp Out DC Noise Spike Filter , 4-60VDC , 8Amp Item Description ...
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PSC 4400 Series - page 34
Accessories and Peripherals 28 Falcon ® 4400 Series Powered V ehicle Dock Kit, Inline Fuse 5 Amp Item Description ...
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PSC 4400 Series - page 35
Installation Guide 29 Index +12V and +24V Systems 8 +36V and +48V Systems 9 A accessories 25 overview 25 Attaching the 4220 to the Dock 14 D Detaching the 4220 from the Dock 17 document conventions 1 overview 1 E Electrical Accessories 7 AC Power Adapter 8 DC Conditioner 7 DC/DC Converter 7 Delay Timer 7 Noise Spike/RF Filter 7 Electrical Accessory ...
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PSC 4400 Series - page 36
Index 30 Falcon ® Powered Vehicle Dock S safety precautions iv Static Build-up on a Forklift Frame 5 style conventions 1 T technical support 23 The Ram Ball Mount 11 troubleshooti ng 23 power 23 U unpacking 3 W warranty iii Wiring Diagram for +12V and +24V Systems 8 Wiring Diagram for +36V and +48V Systems 9 ...
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PSC 4400 Series - page 37
NOTES ...
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PSC 4400 Series - page 38
Index 32 Falcon ® Powered Vehicle Dock NOTES ...
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PSC 4400 Series - page 39
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PSC 4400 Series - page 40
Asia P acific PSC Hong K ong Hong K ong T elephone: [852]-2-584-6210 F ax: [852]-2-521-0291 A ustralia PSC Asia P acific Pty Ltd. Nor th Ryde, A ustralia T elephone: [61] 0 (2) 9878 8999 F ax: [61] 0 (2) 9878 8688 France PSC S.A.R.L. LES ULIS Cedex, F rance T elephone: [33].01.64.86.71.00 F ax: [33].01.64 46.72.44 Germany PSC GmbH Da rm st ad t , G ...
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