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Kenmore 415.1612801 - page 1
G550-001-010801 • Nov - 26 -09 Sears Model No. 415.16128010 This Grill is for Outdoor Use Only Printed in China SA VE THESE INSTRUCTIONS ! • Safety • Parts • Use and Care • T ools needed for assembly : Adjustable wrench ( not provided ) Screwdriver ( not provided ) 7 / 16 " Combination wrench ( not provided ) Sears Brands Management ...
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Kenmore 415.1612801 - page 2
Product Record IMPORT ANT : Fill out the product record information below . CA UTION For residential use only . Do not use for commercial cooking. D ANGER Safety Symbols The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual. DANGER: Indicates an imminently hazardous situat ...
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Kenmore 415.1612801 - page 3
T able of Contents Repair Protection Agreements Congratulations on making a smart purchase. Y our new Kenmore product is designed and manufactured for years of ® dependable operation. But like all products, it may require repair from time to time. That’ s when having a Repair Protection Agreement can save you money and aggravation. Here’ s wha ...
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Kenmore 415.1612801 - page 4
USE AND CARE OPD Hand Wheel LP (Liquefied Petroleum Gas) • LP gas is nontoxic, odorless and colorless when produced. For Y our Safety , LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled. • LP gas is highly flammable and may ignite unexpectedly when mixed with air . LP T ank Filling • Use only licensed and exp ...
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Kenmore 415.1612801 - page 5
WARNING If “growing” bubbles appear do not use or move the LP tank. Contact an LP gas supplier or your fire department! LP T ank Exchange • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify ...
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Kenmore 415.1612801 - page 6
6. T urn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP tank valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE: If you cannot complete the connection, disconnect ...
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Kenmore 415.1612801 - page 7
4642201 10 • 7 WARNING For Safe Use of Y our Grill and to A void Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly . • Use grill only in well-ventilated space. NEVER use in enclosed s ...
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Kenmore 415.1612801 - page 8
8 • 4642201 10 Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW . Y ou should see a smaller flame in LOW position than seen on HI . Perform burner flame check on sideburner , also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" ...
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Kenmore 415.1612801 - page 9
4642201 10 • 9 Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. T urn gas OFF at control knobs and LP cylinder . 2. Remove cooking grates and flame tamers. 3. Remove carryover tubes and burners. 4. 5. Carefully lift each burner up and away from valve ...
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Kenmore 415.1612801 - page 10
Food Safety Food safety is a very important part of enjoying the outdoor cooking experience. T o keep food safe from harmful bacteria, follow these four basic steps: Clean: W ash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry . Separate: Separate raw meats and poultry from ready-to-eat foods to avo ...
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Kenmore 415.1612801 - page 11
P ARTS LIST NOTE:Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model.However ,the method of assembly remains the same. 4642201 10 • 1 1 If you are missing hardware or have damaged parts after unpacking grill, call 1-800-2 41 -7548 for replacement. T o order replacement parts aft ...
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Kenmore 415.1612801 - page 12
41 40 36 35 34 33 32 31 30 38 37 16 17 40 39 39 39 39 25 1 2 8 8 7 6 6 46 5 45 44 9 3 4 42 43 21 21 21 19 19 19 19 20 18 27 22 25 26 29 28 15 12 13 1 1 10 14 23 24 26 12 • 4642201 10 P ARTS DIAGRAM ...
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Kenmore 415.1612801 - page 13
1 Place bottom shelf end with cut out hole for LP cylinder between leg assembly with axle holes. Attach to right and left leg assemblies with (4) 1/4-20x1-1/2" screws and (4) 1/4-20 flange nuts. Tighten securely . Bottom Shelf to Legs 4642201 10 • 13 Qty . 4 1/4-20 Flange nuts Qty . 4 1/4-20x1-1/2" Screws Match Holder Right Leg Assembly ...
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Kenmore 415.1612801 - page 14
2 Front Panel Attach front panel to grill cart with (6) #8-32x3/8” sheet metal screws. Make sure metal tabs are toward bottom . Hang tank exclusion wire onto front panel brackets; attach other ends to bottom shelf with (2) #8-32x3/8” sheet metal screws . 3 T ank Exclusion Wire Back of cart 14 • 4642201 10 sheet metal screws Qty . 6 #8-32x3/8& ...
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Kenmore 415.1612801 - page 15
Wheels and Leg Extenders to Cart T urn cart assembly upside down. Insert axle rod through wheel, wheel spacer , legs and other wheel. Attach with (1) axle washer and hitch pin. Hammer leg extenders into right legs. Be sure to face “cone” side of wheel against leg. 4 4642201 10 • 15 "Cone" side of wheel against leg Hitch Pin Qty . 1 ...
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Kenmore 415.1612801 - page 16
Grill Head 5 Grill Head to Cart Stand cart upright. This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach head to cart with (4) 1/4-20x1/2" screws. 1/4-20x1/2" screws Qty . 4 16 • 4642201 10 ...
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Kenmore 415.1612801 - page 17
Fascia, Right Side Shelf 7 Fascia, Right Side Shelf CAUTION: Fascia must be securely tightened to firebox to safely move grill. Attach fascia and side shelf to firebox with (3) #8-32x3/8" sheet metal screws . 6 Right Side Shelf Insert (4) 7mm fiber washers and (4) 1/4-20x1/2" screws through inside front of firebox and through outside back ...
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Kenmore 415.1612801 - page 18
Left Fascia Back of cart Side Burner Shelf A B C Lid removed for clarity 8 Side Burner Shelf 9 Left Fascia CAUTION: Fascia must be securely tightened to firebox to safely move grill. Attach fascia to firebox with (3) #8-32x3/8" sheet metal screws . (4) fiber washers (4) 1/4-20x1/2" screws (B). . Hook side wall of side burner shelf over su ...
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Kenmore 415.1612801 - page 19
10 Sideburner V alve, Sideburner , Sideburner Bezel, Control Knob Ignitor Wire, P osition valve behind fascia and line up holes (A) . Insert (1) of the #8-32x3/8” stainless steel screws , but do not fully tighten. Slip bezel under inserted screw and position as shown (A). Line up other hole and insert (1) #8-32x3/8” through bezel and into valve ...
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Kenmore 415.1612801 - page 20
Grill Front Grill Back Lid removed for clarity sheet metal screws Qty . 2 #8-32x3/8" 11 Attach h over burners inside front of grill with (2) #8-32x3/8’ ’ sheet metal screws . eat shield Heat Shield 20 • 4642201 10 Heat Shield ...
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Kenmore 415.1612801 - page 21
Heat Diffusers Place heat diffusers over burners by inserting tabs into slots in front of firebox. Opposite ends of heat diffusers rest on pins in back of firebox. Heat Diffuser Back of Firebox Pin Heat Diffuser Front of Firebox Cooking Grate and Swing Away Place cooking grates onto grate rests. Insert ends of Swing Away pivot wire into holes in si ...
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Kenmore 415.1612801 - page 22
Grease Cup Clip Grease Cup Grease T ray LP T ank LP tank is sold separately . Use only with an OPD equipped LP tank. Fill and leak check before attaching to grill and regulator . Place LP tank into hole in bottom shelf with tank collar opening facing to side as shown. Finger tighten tank thumbscrew to hold LP tank securely in place. (over-fill prot ...
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Kenmore 415.1612801 - page 23
4642201 10 • 23 EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder . Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire coming through control panel. G ...
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Kenmore 415.1612801 - page 24
24 • 4642201 10 T roubleshooting ( continued ) Problem Burner(s) will not light using ignitor . (See Electronic Ignition T roubleshooting also) Burner(s) will not match light. Sudden drop in gas flow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback... (fire in burner tube(s)). Unable to fill LP cylinder . One burner does ...
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Kenmore 415.1612801 - page 25
4642201 10 • 25 T roubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can be heard from spark module. SECTION II SECTION III Sparks are present but not at all electrodes and/or not at full strength Possible Cause • Battery not installed properl ...
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Kenmore 415.1612801 - page 26
NOTES 26 • 4642201 10 ...
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Kenmore 415.1612801 - page 27
NOTES 4642201 10 • 27 ...
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Kenmore 415.1612801 - page 28
® Registered Trademark / TM T rademark / SM Service Mark of Sears Brands, LL C ® Marca Registrada / TM Marca de Fábric a / SM Marca de Se rvicio de Sears Brands, LL C MC Marque de commerce / MD Marque déposée de Sears Br ands, LLC © Sears Brands, L LC G e t it f i x e d , a t y o u r h o m e o r o u r s ! Y our Home For expert troubleshooting ...
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