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Intel WiFi Link 5100 - page 1
Order N um be r: 31 867 6- 0 03US Intel ® 5100 Memory Controller Hub Chipset for Communica tions, Embedded, and Storage Applications The rma l/ Mec ha n ic al D esi gn Gui de July 2008 Revision 003US ...
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Intel WiFi Link 5100 - page 2
Inte l ® 5100 Memory Controller Hub Chipset for Communications, Embedd ed, and Storage Applications TDG July 2008 2 Order Number: 318676-003US Legal Lines and Disclaim ers INFORMA TION IN THIS DOCUMENT IS PROVIDED IN CONNECTION WITH INTEL® PRODUCTS. NO LICENSE, EXPRESS OR IMPLIED , BY EST OPPEL OR OTHERWISE, T O ANY INTELLECTUA L PROPER TY RIGHTS ...
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Intel WiFi Link 5100 - page 3
Intel ® 5100 Memory Controller Hub Chipset for Communications, Em bedded, and Storage Applications July 2008 TDG Order Number: 318676-003US 3 Intel ® 5100 MCH Chipse t Contents 1.0 In tr oduct io n ........... ............ ........... ........... ............ ........... ............ ........... ........... ........ 6 1.1 Design Fl ow . ......... ...
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Intel WiFi Link 5100 - page 4
Intel ® 5100 MCH Chipse t Inte l ® 5100 Memory Controller Hub Chipset for Communications, Embedd ed, and Storage Applications TDG July 2008 4 Order Number: 318676-003US Figures 1 Thermal Design Process . .... ........... ............ ........... ........... ............ ........... ............ ... ..... 7 2 MCH Package Dime nsions (Top Vie w) .. ...
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Intel WiFi Link 5100 - page 5
Intel ® 5100 Memory Controller Hub Chipset for Communications, Em bedded, and Storage Applications July 2008 TDG Order Number: 318676-003US 5 Intel ® 5100 MCH Chipse t Revision History Date Revisi on Descript ion July 2008 003 Added the Comp actPC I* refere nce solution Added Fi gure 26 , Figure 27 , and Figur e 28 Updated the s upplier infor mat ...
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Intel WiFi Link 5100 - page 6
Intel ® 5100 MCH Chipse t Inte l ® 5100 Memory Controller Hub Chipset for Communications, Embedd ed, and Storage Applications TDG July 2008 6 Order Number: 318676-003US 1.0 Introduction As the complexity of computer syste ms increases, so do the power dissipation requiremen ts. Care must be tak en to en sure t hat the ad diti onal po wer i s prop ...
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Intel WiFi Link 5100 - page 7
Intel ® 5100 Memory Controller Hub Chipset for Communications, Em bedded, and Storage Applications July 2008 TDG Order Number: 318676-003US 7 Intel ® 5100 MCH Chipse t 1.2 Definition of Terms Figur e 1. Therm a l De si gn Proce ss Tabl e 1 . Defi nit ion of Ter ms Term Definiti o n FC -BGA Flip Chip Ball Grid Array . A package type de fined by a ...
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Intel WiFi Link 5100 - page 8
Intel ® 5100 MCH Chipse t Inte l ® 5100 Memory Controller Hub Chipset for Communications, Embedd ed, and Storage Applications TDG July 2008 8 Order Number: 318676-003US 1.3 Relat ed Documents Intel ® Elec t ronic Des i gn Kit s (EDKs ) prov ide on line , real - ti me co lla ter al updates. The follow ing li n ks tak e you to the EDK serv er and ...
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Intel WiFi Link 5100 - page 9
Intel ® 5100 Memory Controller Hub Chipset for Communications, Em bedded, and Storage Applications July 2008 TDG Order Number: 318676-003US 9 Intel ® 5100 MCH Chipse t 1.4 Ther ma l Sim ula tio n Intel pr o vid es th ermal si mu latio n model s of t he Intel ® 5 100 M CH C hipse t and associated user’s g uides to aid system design ers in simul ...
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Intel WiFi Link 5100 - page 10
Intel ® 5100 MCH Chipse t Inte l ® 5100 Memory Controller Hub Chipset for Communications, Embedd ed, and Storage Applications TDG July 2008 10 Order Number: 318676-003US Figu r e 2. M CH Pac k a g e Dime nsions ( Top View ) Figu r e 3. MCH P ackag e Dime nsi ons (S id e Vie w) MCH IHS Handling Excl usio n Are a 42.5 mm . 42.5 mm. 38.5 m m. 38.5 m ...
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Intel WiFi Link 5100 - page 11
Intel ® 5100 Memory Controller Hub Chipset for Communications, Em bedded, and Storage Applications July 2008 TDG Order Number: 318676-003US 11 Intel ® 5100 MCH Chipse t 2.1 Package Mechanical Requirements The Inte l ® 5100 MCH Chipset package has an integrated heat spreader (IHS) that is capable of sustaining a maximum static normal load of 15 l ...
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Intel WiFi Link 5100 - page 12
Intel ® 5100 MCH Chipse t Inte l ® 5100 Memory Controller Hub Chipset for Communications, Embedd ed, and Storage Applications TDG July 2008 12 Order Number: 318676-003US Note: Thes e s pe ci ficatio ns appl y to uni form co mp ressive loadin g in a dir e c t ion perpe n d ic ular to the IHS top surfa ce. Note: These specifications are b ased on l ...
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Intel WiFi Link 5100 - page 13
Intel ® 5100 Memory Controller Hub Chipset for Communications, Em bedded, and Storage Applications July 2008 TDG Order Number: 318676-003US 13 Intel ® 5100 MCH Chipse t The case-to-local ambient thermal characterization par ameter ( Ψ CA ) is used as a measure of th e thermal perf orm ance o f the ov erall th ermal so lu tion . It is defi ned by ...
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Intel WiFi Link 5100 - page 14
Intel ® 5100 MCH Chipse t Inte l ® 5100 Memory Controller Hub Chipset for Communications, Embedd ed, and Storage Applications TDG July 2008 14 Order Number: 318676-003US 2. Define a target local ambient temper ature, T LA . 3. Use Equa tio n 1 and Equat ion 2 to de termin e the req ui r ed therma l p er fo rmance need ed to coo l th e devic e. Th ...
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Intel WiFi Link 5100 - page 15
Intel ® 5100 Memory Controller Hub Chipset for Communications, Em bedded, and Storage Applications July 2008 TDG Order Number: 318676-003US 15 Intel ® 5100 MCH Chipse t Ta b l e 4 su m m a r i zes th e therma l bud g et requir e d to ad equ ate ly cool th e Inte l ® 5100 MCH C hipset in one config uration usi ng a TD P of 25 W . Furth er cal cul ...
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Intel WiFi Link 5100 - page 16
Intel ® 5100 MCH Chipse t Inte l ® 5100 Memory Controller Hub Chipset for Communications, Embedd ed, and Storage Applications TDG July 2008 16 Order Number: 318676-003US 5.1.2 T hermal Calibration an d Controls It is reco mmended that full and routin e cali bration o f tem perature me asurem ent equipm en t be per f orme d bef ore at te mpt in g ...
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Intel WiFi Link 5100 - page 17
Intel ® 5100 Memory Controller Hub Chipset for Communications, Em bedded, and Storage Applications July 2008 TDG Order Number: 318676-003US 17 Intel ® 5100 MCH Chipse t Figure 6. IHS Groo ve Di mens ions ...
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Intel WiFi Link 5100 - page 18
Intel ® 5100 MCH Chipse t Inte l ® 5100 Memory Controller Hub Chipset for Communications, Embedd ed, and Storage Applications TDG July 2008 18 Order Number: 318676-003US 5.1.4 T hermocouple Condit ioning and Preparation 1. Use a calib r ated th ermo couple as sp eci fied in Ta b l e 5 . 2. Measure the thermocouple resistance by holding both wires ...
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Intel WiFi Link 5100 - page 19
Intel ® 5100 Memory Controller Hub Chipset for Communications, Em bedded, and Storage Applications July 2008 TDG Order Number: 318676-003US 19 Intel ® 5100 MCH Chipse t 2. P lace the thermoco uple wire i nside t he g roov e le tting the exposed wire an d bead extend about 3.2 mm ( 0 . 12 5") pa s t the end of the gro ove. Secure it w it h K ...
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Intel WiFi Link 5100 - page 20
Intel ® 5100 MCH Chipse t Inte l ® 5100 Memory Controller Hub Chipset for Communications, Embedd ed, and Storage Applications TDG July 2008 20 Order Number: 318676-003US Figure 10. Thermoco u pl e Bead Placem en t Fig ur e 11 . Positioni n g B ea d on G r oo ve ...
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Intel WiFi Link 5100 - page 21
Intel ® 5100 Memory Controller Hub Chipset for Communications, Em bedded, and Storage Applications July 2008 TDG Order Number: 318676-003US 21 Intel ® 5100 MCH Chipse t Figure 12. Using 3D Micromani pu lator to Secure Bead Location Figure 1 3. Meas uring R esistance between Thermo couple and IHS ...
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Intel WiFi Link 5100 - page 22
Intel ® 5100 MCH Chipse t Inte l ® 5100 Memory Controller Hub Chipset for Communications, Embedd ed, and Storage Applications TDG July 2008 22 Order Number: 318676-003US 5.1.6 C uring Process 1. Let the t hermocouple attach sit in the op en air for at least half an hour . Using any curing accelerator l ike the Locite* 7452 T ak Pak* acceler at or ...
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Intel WiFi Link 5100 - page 23
Intel ® 5100 Memory Controller Hub Chipset for Communications, Em bedded, and Storage Applications July 2008 TDG Order Number: 318676-003US 23 Intel ® 5100 MCH Chipse t 5.1.7 Thermocouple Wire Management Figure 15. Ther mocou ple Wi re Mana geme nt i n Groo ve Figur e 16. Remov in g Excess Adhesi ve from I H S ...
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Intel WiFi Link 5100 - page 24
Intel ® 5100 MCH Chipse t Inte l ® 5100 Memory Controller Hub Chipset for Communications, Embedd ed, and Storage Applications TDG July 2008 24 Order Number: 318676-003US Note: Prior to installing the heatsink, be sure that the thermocouple wires remain below t he IHS top surface by running a flat blade on top of the IHS, for example. 5.2 Power Si ...
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Intel WiFi Link 5100 - page 25
Intel ® 5100 Memory Controller Hub Chipset for Communications, Em bedded, and Storage Applications July 2008 TDG Order Number: 318676-003US 25 Intel ® 5100 MCH Chipse t The Intel ® 5100 MCH Chipset has a lower TDP than the Intel ® 5000 S eries Chipset and a similar package size. Due to this, any thermal solutions fo r the Intel ® 5000 Series C ...
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Intel WiFi Link 5100 - page 26
Intel ® 5100 MCH Chipse t Inte l ® 5100 Memory Controller Hub Chipset for Communications, Embedd ed, and Storage Applications TDG July 2008 26 Order Number: 318676-003US Whe n using heatsi nks tha t exte nd beyond the MCH c hipse t refere nce hea tsink e nvelope shown in Figure 19 , any motherboard components placed between the heatsink and moth ...
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Intel WiFi Link 5100 - page 27
Intel ® 5100 Memory Controller Hub Chipset for Communications, Em bedded, and Storage Applications July 2008 TDG Order Number: 318676-003US 27 Intel ® 5100 MCH Chipse t Full mechanical drawings of the thermal solution assemb ly and the heatsink clip are provid ed in Appe ndix A . Append ix B conta i ns vend or in format io n for ea c h the rmal s ...
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Intel WiFi Link 5100 - page 28
Intel ® 5100 MCH Chipse t Inte l ® 5100 Memory Controller Hub Chipset for Communications, Embedd ed, and Storage Applications TDG July 2008 28 Order Number: 318676-003US 6.1.8.1 Effect o f Pressure on TIM Performan ce As mechanical pressure increases on the TIM, the th ermal resistance of the TIM decreases. This phenomenon is due to the decrease ...
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Intel WiFi Link 5100 - page 29
Intel ® 5100 Memory Controller Hub Chipset for Communications, Em bedded, and Storage Applications July 2008 TDG Order Number: 318676-003US 29 Intel ® 5100 MCH Chipse t 6.2 CompactPCI* Referen ce Heatsink Intel has also developed a reference thermal solution compatible with the CompactPCI* form factor . The reference solution was developed assumi ...
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Intel WiFi Link 5100 - page 30
Intel ® 5100 MCH Chipse t Inte l ® 5100 Memory Controller Hub Chipset for Communications, Embedd ed, and Storage Applications TDG July 2008 30 Order Number: 318676-003US 6.2.2 T hermal Solution Pe rforman ce Characteristics Fig ur e 22 shows the per formance of the CompactPCI* reference heatsink. This figure shows the thermal pe rformance of the ...
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Intel WiFi Link 5100 - page 31
Intel ® 5100 Memory Controller Hub Chipset for Communications, Em bedded, and Storage Applications July 2008 TDG Order Number: 318676-003US 31 Intel ® 5100 MCH Chipse t Appendix A Mechanical Drawings Ta b l e 9 li s ts th e mech a n ic al drawings in clude d in th i s ap pe nd i x. Table 9. Mechan ical Drawing List Drawing Description Figure Numb ...
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Intel WiFi Link 5100 - page 32
Intel ® 5100 MCH Chipse t Inte l ® 5100 Memory Controller Hub Chipset for Communications, Embedd ed, and Storage Applications TDG July 2008 32 Order Number: 318676-003US Figure 23. A dvancedTCA* He atsink As sembly Drawing ...
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Intel WiFi Link 5100 - page 33
Intel ® 5100 Memory Controller Hub Chipset for Communications, Em bedded, and Storage Applications July 2008 TDG Order Number: 318676-003US 33 Intel ® 5100 MCH Chipse t Figur e 24 . Advan ced TCA* H eatsink Drawin g ...
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Intel WiFi Link 5100 - page 34
Intel ® 5100 MCH Chipse t Inte l ® 5100 Memory Controller Hub Chipset for Communications, Embedd ed, and Storage Applications TDG July 2008 34 Order Number: 318676-003US Figure 25. A dvancedTCA* C omponent K eepout Zo ne ...
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Intel WiFi Link 5100 - page 35
Intel ® 5100 Memory Controller Hub Chipset for Communications, Em bedded, and Storage Applications July 2008 TDG Order Number: 318676-003US 35 Intel ® 5100 MCH Chipse t Figure 26. Compac tPCI* He atsin k Ass embly D raw ing ...
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Intel WiFi Link 5100 - page 36
Intel ® 5100 MCH Chipse t Inte l ® 5100 Memory Controller Hub Chipset for Communications, Embedd ed, and Storage Applications TDG July 2008 36 Order Number: 318676-003US Figure 27. CompactPCI* Heatsin k Drawi ng ...
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Intel WiFi Link 5100 - page 37
Intel ® 5100 Memory Controller Hub Chipset for Communications, Em bedded, and Storage Applications July 2008 TDG Order Number: 318676-003US 37 Intel ® 5100 MCH Chipse t Figur e 28 . CompactPCI* Comp onent Kee pou t Zone ...
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Intel WiFi Link 5100 - page 38
Intel ® 5100 MCH Chipse t Inte l ® 5100 Memory Controller Hub Chipset for Communications, Embedd ed, and Storage Applications TDG July 2008 38 Order Number: 318676-003US Fig ure 29. To rsion al Clip Hea tsink Cl ip Dr awing ...
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Intel WiFi Link 5100 - page 39
Intel ® 5100 Memory Controller Hub Chipset for Communications, Em bedded, and Storage Applications July 2008 TDG Order Number: 318676-003US 39 Intel ® 5100 MCH Chipse t Figur e 30 . T I M 2 Draw ing ...
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Intel WiFi Link 5100 - page 40
Intel ® 5100 MCH Chipse t Inte l ® 5100 Memory Controller Hub Chipset for Communications, Embedd ed, and Storage Applications TDG July 2008 40 Order Number: 318676-003US Appendix B Thermal Solution Compone nt Suppliers Table 10. MC H Torsion al Clip Hea t si nk Therm a l So lutio n Part Intel Part Number Supplie r (Part Number) Con tact Informati ...
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