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Manual de instrucciones Miller Electric DS-2

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Summary
  • Miller Electric DS-2 - page 1

    Visit our website at www.MillerWelds.com Processes Descrip tio n Wire Feeder OM - 197 509B July 2002 DS-2 MIG (GMA W) W elding Flux Cored (FCA W) W elding ...

  • Miller Electric DS-2 - page 2

    Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog orindividual catalog sheets. T o locate your nearest distributor or service agency call 1-800-4-A-Miller , or visit us at www .MillerW elds ...

  • Miller Electric DS-2 - page 3

    T ABLE OF CONTENTS SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Arc Welding Hazards 1 . . . . . . . . . . . . . . . . . . . . . . . ...

  • Miller Electric DS-2 - page 4

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  • Miller Electric DS-2 - page 5

    OM-197 509 Page 1 SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING som _nd_4/98 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. Y Marks a special safety message. . Means “Note”; not safety related. This group of symbols means W arning! Watch ...

  • Miller Electric DS-2 - page 6

    OM-197 509 Page 2 Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld. ARC RA YS can burn eyes and skin. D Wea r a welding helmet fitted with a proper shade of filter to protect your face and eyes when welding or watching (see ANSI Z49.1 an ...

  • Miller Electric DS-2 - page 7

    OM-197 509 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over , or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring – be sure power supply system is properly sized, rated, and protected to handle this unit. ...

  • Miller Electric DS-2 - page 8

    OM-197 509 Page 4 1-5. EMF Information Considerations About Welding And The Effects Of Low Frequency Electric And Magnetic Fields Welding current, as it flows through welding cables, will cause electro- magnetic fields. There has been and still is some concern about such fields. However , after examining more than 500 studies spanning 17 years of r ...

  • Miller Electric DS-2 - page 9

    OM-197 509 Page 5 SECTION 2 – DEFINITIONS A. Warning! Watch Out! There are possible hazards as shown by the symbols. B. Drive rolls can injure fingers. C. Welding wire and drive parts are at welding voltage during operation – keep hands and metal objects clear . 1 Electric shock can kill. 1.1 Wear dry insulating gloves. Do not touch electrode w ...

  • Miller Electric DS-2 - page 10

    OM-197 509 Page 6 SECTION 3 – INST ALLA TION 3-1. Specifications Welding Power Source T ype T ype of Input Power Wire Feed Speed Range Wire Diameter Range Welding Circuit Rating Overall Dimensions Weight Deltaship Constant V oltage (CV) DC With 10-Pin Receptacle 24 V olts DC (5 Amp) For Wire Feed Motor 24 V olts AC (0.5 Amp) For Gas V alve 0 to 7 ...

  • Miller Electric DS-2 - page 11

    OM-197 509 Page 7 3-3. Equipment Connection Diagrams 1 Deltaship 502 Welding Power Source With 24 V AC Power 2 10-Pin Control Cord 3 Positive Weld Cable (Customer Supplied) 4 Work Cable (Customer Supplied) 5 Work 6 Wire Feeder 7 Welding Gun 8 Gas Hose (Customer Supplied) 5 3 2 1 6 7 4 8 3-4. Installing Wire Guides And Drive Rolls Ref. ST -802 483-A ...

  • Miller Electric DS-2 - page 12

    OM-197 509 Page 8 3-5. 10-Pin Plug PLG8 Information Pin Pin Information A 24 volts ac for gas valve control when triggered or purging gas. B +15 volts dc with gun trigger open; 0 volts dc with gun trigger closed. C Circuit common. D 0 to +10 volts dc output from min to max of Output Command control R1. E +10 volts dc input. F 0 to +10 volts dc outp ...

  • Miller Electric DS-2 - page 13

    OM-197 509 Page 9 1 Female Weld Cable Connec- tor (Supplied) 2 Weld Cable (Customer Sup- plied) Select weld cable according to welding power source Owner ’ s manual. Install female weld cable connec- tor as shown. 3 Male Weld Cable Connector Connect male and female weld cable connectors. 3-8. Connecting W eld Cable Ref. ST -802 483-A 2 3 A. Push ...

  • Miller Electric DS-2 - page 14

    OM-197 509 Page 10 1 Gun Securing Knob Loosen knob. 2 Gun Block 3 Gun End Slide gun end as far as possible into gun block and tighten gun se- curing knob. 4 Gun Trigger Plug Connect gun trigger plug to match- ing receptacle on wire feeder . 3-9. Connecting W elding Gun Ref. ST -802 483-A 1 2 3 4 1 Pendant 2 Nameplates Pendant has three nameplates s ...

  • Miller Electric DS-2 - page 15

    OM-197 509 Page 1 1 3-1 1. Installing Wire Spool And Adjusting Hub T ension Ref. ST -802 483-A / Ref. ST-072 573-B When a slight force is needed to turn spool, tension is set. 15/16 in T ools Needed: 1 Hub Support Arm 2 Spool Hub 3 Retaining Ring 4 Hub Pin Remove retaining ring. Slide wire spool onto spool hub so wire feeds off bottom of spool . In ...

  • Miller Electric DS-2 - page 16

    OM-197 509 Page 12 3-12. Threading Welding W ire T ools Needed: 1 Pressure Assembly 2 Pressure Assembly Adjustment Knob Lay gun cable out straight. A Open pressure assembly , hold wire tightly , and cut off end. Push wire through guides into gun. B Close and tighten pressure assembly , and let go of wire. C T o adjust drive roll pressure, press gun ...

  • Miller Electric DS-2 - page 17

    OM-197 509 Page 13 SECTION 4 – OPERA TION 4-1. Pendant Controls Controls are pendant mounted. An optional remote pendant extension cord is available. 1 Nameplate Pendant has three nameplates stacked one on top of the other . Each nameplate contains the voltage and amperage range for a differ- en t size flux cored welding wire (for reference only) ...

  • Miller Electric DS-2 - page 18

    OM-197 509 Page 14 SECTION 5 – MAINTENANCE & TROUBLESHOOTING 5-1. Routine Maintenance Y Disconnect power before maintaining. 3 Months Replace Unreadable Labels Clean And Tighten Weld T erminals Repair Or Replace Cracked Weld Cable 10-Pin Cord Gas Hose Gun Cable Replace Cracked Parts 6 Months Blow Out Or V acuum Inside, During Heavy Service, C ...

  • Miller Electric DS-2 - page 19

    OM-197 509 Page 15 T rouble Remedy Fan in welding power source not oper- ating. Note: fan runs only when cool- ing is necessary . Check for and remove anything blocking fan movement. Have Factory Authorized Service Agent check fan motor . Wire does not feed, unit completely inoperative. Check 10 – pin plug PLG8 connections (see Section 3-7). Chec ...

  • Miller Electric DS-2 - page 20

    OM-197 509 Page 16 SECTION 6 – ELECTRICAL DIAGRAM 203 365 Figure 6-1. Circuit Diagram For Wire Feeder ...

  • Miller Electric DS-2 - page 21

    OM-197 509 Page 17 Notes ...

  • Miller Electric DS-2 - page 22

    OM-197 509 Page 18 SECTION 7 – P ARTS LIST Fig 7-2 1 Ref. 802 586 . Hardware is common and not available unless listed. 2 3 4 5 6 7 9 10 8 11 12 15 13 14 16 17 19 20 21 22 23 25 1 26 27 28 24 29 18 Figure 7-1. Main Assembly ...

  • Miller Electric DS-2 - page 23

    OM-197 509 Page 19 Description Part No. Item No. Figure 7-1. Main Assembly Quantity 1 072 094 Hub+Spindle Assy , 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 +196 937 Assembly , Frame 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Miller Electric DS-2 - page 24

    OM-197 509 Page 20 Ref. 802 586 . Hardware is common and not available unless listed. 1 2 4 5 6 9 8 7 10 11 3 Figure 7-2. Pendant Assembly Description Part No. Dia. Mkgs. Item No. Figure 7-2. Pendant Assembly (Figure 7-1 Item 5) Quantity 1 196949 Box, Pendant 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Miller Electric DS-2 - page 25

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  • Miller Electric DS-2 - page 26

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  • Miller Electric DS-2 - page 27

    Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 6/02 Y our distributor also gives you ... Service Y ou always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding questions? Contact your distributor . The expertise o ...

  • Miller Electric DS-2 - page 28

    PRINTED IN USA  2002 Miller Electric Mfg. Co. 5/02 Miller Elect ric Mfg. Co. An I l li noi s T ool Works Company 1635 West S pencer Street Applet on, WI 5 4914 US A International He adquarters – US A USA Phone: 920-735-4505 A ut o-A t t ended USA & Canada FAX: 920-735-4134 Int ernati onal F A X: 9 20-735-4125 European Headqua rters – Uni ...

Fabricante Miller Electric Categoría Welder

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- dibujos técnicos Miller Electric
- manuales de instrucciones DS-2
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Todos son importantes, pero lo más importante desde el punto de vista del usuario de un dispositivo lo encontraremos en el manual de instrucciones Miller Electric DS-2.

Un conjunto de documentos determinado como manual de instrucciones se divide también en tipos más detallados, tales como: instrucciones de montaje Miller Electric DS-2, instrucciones de servicio, instrucciones cortas o instrucciones de usuario Miller Electric DS-2. Dependiendo de la situación debes buscar el documento que necesitas. En nuestra página puedes consultar el manual de instrucciones más popular del producto Miller Electric DS-2.

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El manual de instrucciones del dispositivo Miller Electric DS-2, ¿cómo debería ser?
El manual de instrucciones, también determinado como el manual de usuario o simplemente instrucciones, es un documento técnico que tiene como objetivo ayudar a los usuarios a utilizar Miller Electric DS-2. Las instrucciones normalmente las realiza un escritor técnico pero en un lenguaje comprensible para todos los usuarios de Miller Electric DS-2.

El manual de instrucciones completo de Miller Electric debe contener unos elementos básicos. Una parte de ellos es menos importante, como por ejemplo: la portada / la página principal o las páginas de autor. Sin embargo, lo demás debe facilitarnos la información más importante desde el punto de vista del usuario.

1. Introducción y pistas sobre cómo orientarse con el manual Miller Electric DS-2 - Al principio de cada manual se deben encontrar las indicaciones acerca de la manera de usar un manual de instrucciones. Debe contener información sobre dónde encontrar el índice Miller Electric DS-2, preguntas frecuentes o problemas más comunes – son los apartados más buscados por los usuarios de cada manual de instrucciones.
2. Índice - listados de todos los consejos acerca de Miller Electric DS-2 que encontraremos en el documento
3. Consejos de uso de las funciones básicas del dispositivo Miller Electric DS-2 - que deben facilitarnos los primeros pasos durante el uso de Miller Electric DS-2
4. Troubleshooting - una secuencia sistematizada de acciones que nos ayudará a diagnosticar los problemas más importantes con Miller Electric DS-2
5. FAQ - las preguntas frecuentes
6. Datos de contacto Información acerca de cómo encontrar los datos de contacto del fabricante / servicio de Miller Electric DS-2 en cada país si no somos capaces de solucionar el problema por nuestra cuenta.

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