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Kuhn Rikon 3100 - page 1
Catalog #006046 01/05/07 supersedes 05/12/05 KUHN KNIGHT INC. Corporate Headquarters 1501 West Seventh Avenue Brodhead, WI 53520 Tel (608) 897-2131 Fax (608) 897-2561 www.kuhnknight.com Reel Auggie Reel Auggie Reel Auggie Reel Auggie Reel Auggie and and and and and Commer Commer Commer Commer Commer cial R cial R cial R cial R cial R eel eel eel ee ...
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Kuhn Rikon 3100 - page 2
2 3100ST 006046 010507 © Copyright 2004 Kuhn Knight, Inc. Back to Table of Contents TABLE OF CONTENTS Introduction ................................................... ............................................................... 3 Using this Manual .............................................. ................................................... ...
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Kuhn Rikon 3100 - page 3
3 3100ST 006046 010507 Kuhn Knight, Inc. 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632 Back to Table of Contents INTRODUCTION THANK YOU for purchasing a Kuhn Knight Reel Auggie or Commercial Reel. We appreciate your business. You have purchased one of the best built, most reliable mixers available. We strive to provide y ...
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Kuhn Rikon 3100 - page 4
4 3100ST 006046 010507 © Copyright 2004 Kuhn Knight, Inc. Back to Table of Contents SAFETY UNDERSTANDING SAFETY WORDS AND SYMBOLS THIS SAFETY ALERT SYMBOL is used in this manual whenever person al safety is involved and means ATTENTION! BECOME ALERT! It stresses an attitude of “HEAD S UP” for safety. Read and understand all pages in this manua ...
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Kuhn Rikon 3100 - page 5
5 3100ST 006046 010507 Kuhn Knight, Inc. 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632 Back to Table of Contents OPERATING SAFETY PRECAUTIONS When the mixer is in operation it has many moving parts which could cause severe injury or death to persons coming in contact with these parts. To help avoid serio us accidents, th ...
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Kuhn Rikon 3100 - page 6
6 3100ST 006046 010507 © Copyright 2004 Kuhn Knight, Inc. Back to Table of Contents SAFETY DECALS Safety decals are placed on this unit for the protection of the operator or any person working on or standing nearby the unit. Everyone who operates or maintains the mixer must first read th is manual and understand the meaning of all safety decals. C ...
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Kuhn Rikon 3100 - page 7
7 3100ST 006046 010507 Kuhn Knight, Inc. 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632 Back to Table of Contents SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed o n these pages). Please supply the unit’s serial number with the order. SAFETY Figure B DANGER, ROTATING AUGER HAZARD Part Number ...
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Kuhn Rikon 3100 - page 8
8 3100ST 006046 010507 © Copyright 2004 Kuhn Knight, Inc. Back to Table of Contents SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed o n these pages). Please supply the unit’s serial number with the order. SAFETY Figure F WARNING, ROTATING PARTS HAZARD Part Number 70171915 2 Required 3115 & 3120 MODELS 3 Required 3 ...
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Kuhn Rikon 3100 - page 9
9 3100ST 006046 010507 Kuhn Knight, Inc. 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632 Back to Table of Contents SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed on these pages). Please supply the unit’s serial number with the order. SAFETY Figure G DANGER, ROTATING AUGER HAZARD Part Number 7 ...
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Kuhn Rikon 3100 - page 10
10 3100ST 006046 010507 © Copyright 2004 Kuhn Knight, Inc. Back to Table of Contents SAFETY DECAL PLACEMENT MODEL 3115 S/N A0028 AND BEFORE Shields removed for illustrative purposes SAFETY ...
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Kuhn Rikon 3100 - page 11
11 3100ST 006046 010507 Kuhn Knight, Inc. 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632 Back to Table of Contents SAFETY DECAL PLACEMENT MODEL 3115 S/N A0029 AND AFTER SAFETY Shields removed for illustrative purposes ...
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Kuhn Rikon 3100 - page 12
12 3100ST 006046 010507 © Copyright 2004 Kuhn Knight, Inc. Back to Table of Contents SAFETY DECAL PLACEMENT MODEL 3120 Shields removed for illustrative purposes SAFETY ...
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Kuhn Rikon 3100 - page 13
13 3100ST 006046 010507 Kuhn Knight, Inc. 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632 Back to Table of Contents Shields removed for illustrative purposes SAFETY DECAL PLACEMENT MODELS 3125 AND 3130 SAFETY ...
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Kuhn Rikon 3100 - page 14
14 3100ST 006046 010507 © Copyright 2004 Kuhn Knight, Inc. Back to Table of Contents SAFETY DECAL PLACEMENT MODELS 3136 & 3142 Shields removed for illustrative purposes SAFETY ...
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Kuhn Rikon 3100 - page 15
15 3100ST 006046 010507 Kuhn Knight, Inc. 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632 Back to Table of Contents SAFETY DECAL PLACEMENT MODELS 3150, 3160, 3170 AND 3195 Shields removed for illustrative purposes SAFETY ...
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Kuhn Rikon 3100 - page 16
16 3100ST 006046 010507 © Copyright 2004 Kuhn Knight, Inc. Back to Table of Contents INSTALLATION TIPS 1. Be sure there is adequate clearance around the mixer for maintenance, repair and loading the mixer. 2. If the electronic weighing system is used, be sure that the weigh bars are kept clean and dry. Also be sure items such as loading conveyors ...
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Kuhn Rikon 3100 - page 17
17 3100ST 006046 010507 Kuhn Knight, Inc. 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632 Back to Table of Contents SAFETY SHIELDS Be sure all shields are in place and functioning properly. Repl ace all damaged or missing shields immediately; see Parts Manual for replacement shield part numbers. BE AWARE that your installa ...
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Kuhn Rikon 3100 - page 18
18 3100ST 006046 010507 © Copyright 2004 Kuhn Knight, Inc. Back to Table of Contents MIXER TEST RUN 1. Check for proper assembly, adjustment, and lubrication.Check to see that there is adequate oil in the oil bath. Check to be sure all bolts and set screws are tight and t he drive belts are at the proper tension. Review OPERATING SAFETY PRECAUT ...
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Kuhn Rikon 3100 - page 19
19 3100ST 006046 010507 Kuhn Knight, Inc. 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632 Back to Table of Contents GENERAL The Reel Auggie and Commercial Reel Mixer were designed for blending dairy and beef rations. Most commonly used ingredients, including limited amounts of dry ste m hay, can be mixed quickly and unifor ...
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Kuhn Rikon 3100 - page 20
20 3100ST 006046 010507 © Copyright 2004 Kuhn Knight, Inc. Back to Table of Contents LIMITATIONS Do not load hay without other dry commodities in the mixer first to act as a carrier or “lubricant”. Do not overload hay content. Kuhn Knight Inc. recommends a maximum of 15% to 20% of unproces sed hay by weight in the load. Exceeding this percenta ...
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Kuhn Rikon 3100 - page 21
21 3100ST 006046 010507 Kuhn Knight, Inc. 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632 Back to Table of Contents MATERIAL THAT CAN BE LOADED DIRECTLY INTO THE MIXER Many different kinds of materials can be mixed with the Reel Au ggie or Commercial Reel Mixer, but each type has its own unique characteristics. FORAGES: Ch ...
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Kuhn Rikon 3100 - page 22
22 3100ST 006046 010507 © Copyright 2004 Kuhn Knight, Inc. Back to Table of Contents LOADING AND MIXING Prior to loading, check mixer for foreign objects and be sure door is fully closed. 1) LOAD COMMODITIES Adding ingredients like corn, soybean meal, cottonseed, etc. wi ll act as a carrier or “lubricant” if hay is included in the ration. If t ...
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Kuhn Rikon 3100 - page 23
23 3100ST 006046 010507 Kuhn Knight, Inc. 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632 Back to Table of Contents FILL LEVEL Do not overload mixer! Overloading causes excessive horsepower requirements, increased strain on mixer driveline and poor mixe r performance. The design of the Reel Auggie and Commercial Reel Mixer ...
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Kuhn Rikon 3100 - page 24
24 3100ST 006046 010507 © Copyright 2004 Kuhn Knight, Inc. Back to Table of Contents OPTIONS All Options are available as original equipment or field instal lation. DOOR FLOW CONTROL PLATES Longer feedstuffs will unload smoother and more evenly through a “tall and narrow” opening versus a “short and wide” opening. Flow control plates have ...
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Kuhn Rikon 3100 - page 25
25 3100ST 006046 010507 Kuhn Knight, Inc. 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632 Back to Table of Contents INSPECTIONS AND ADJUSTMENTS Always stop mixer and lock out the power before servicing, repa iring or cleaning the machine. If work must be done inside the mixer, put a protective cover o ver the auger knives ...
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Kuhn Rikon 3100 - page 26
26 3100ST 006046 010507 © Copyright 2004 Kuhn Knight, Inc. Back to Table of Contents INSPECTION AND ADJUSTMENTS IMPORTANT! Read before operating mixer. It is the responsibility of the owner to make sure the mixer is set up properly. The following recommendations should be helpful. ELECTRONIC SCALES Scale Indicator: Refer to the electronic scale op ...
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Kuhn Rikon 3100 - page 27
27 3100ST 006046 010507 Kuhn Knight, Inc. 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632 Back to Table of Contents HAY MAXX SYSTEM ADJUSTMENTS To avoid personal injury: The hopper floor may be slippery and the reel and augers can s pin unexpectedly when stepped on. Use caution when stepping or standing inside the unit, pu ...
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Kuhn Rikon 3100 - page 28
28 3100ST 006046 010507 © Copyright 2004 Kuhn Knight, Inc. Back to Table of Contents ALWAYS STOP MIXER AND DISCONNECT POWER BEFORE SERVICING, REPAIR ING OR CLEANING. USE SAFE SHOP PROCEDURES AND EXERCISE CAUTION WHEN WO RKING ON THIS MIXER! It is extremely important that the following lubrication guide be followed: For lubricating bearings, use a ...
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Kuhn Rikon 3100 - page 29
29 3100ST 006046 010507 Kuhn Knight, Inc. 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632 Back to Table of Contents LUBRICATION LOCATIONS 3120 * * * shields removed for illustrative purposes LUBRICATION ...
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Kuhn Rikon 3100 - page 30
30 3100ST 006046 010507 © Copyright 2004 Kuhn Knight, Inc. Back to Table of Contents LUBRICATION * * * shields removed for illustrative purposes LUBRICATION LOCATIONS 3125 AND 3130 ...
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Kuhn Rikon 3100 - page 31
31 3100ST 006046 010507 Kuhn Knight, Inc. 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632 Back to Table of Contents LUBRICATION LOCATIONS 3136, 3142, 3150, 3160, 3170 AND 3195 * * * shields removed for illustrative purposes LUBRICATION ...
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Kuhn Rikon 3100 - page 32
32 3100ST 006046 010507 © Copyright 2004 Kuhn Knight, Inc. Back to Table of Contents This section is a condensed chart to help you if unsatisfactory operation occurs. To use this chart : 1) Identify the “PROBLEM” (in bold) that best applies to you situation. 2) Find the “CAUSE” that seems most likely. 3) Perform the recommended “SOLUTION ...
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Kuhn Rikon 3100 - page 33
33 3100ST 006046 010507 Kuhn Knight, Inc. 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632 Back to Table of Contents PROBLEM: EXCESSIVE CHAIN NOISE MISALIGNED SPROCKETS Check sprockets for worn edges of teeth. Use a straight edge to verify the alignment of the sprockets. WORN SPROCKET AND OR CHAIN Inspect sprockets and chai ...
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Kuhn Rikon 3100 - page 34
34 3100ST 006046 010507 © Copyright 2004 Kuhn Knight, Inc. Back to Table of Contents PROBLEM: HYDRAULIC DOOR SYSTEM OPERATES ERRATICALLY COMPONENTS STICKING OR BINDING Check for hydraulic oil for contamination, dirt, or gummy deposits; find and repair the source of contamination. Check for worn or bent parts and replace. Check oil level in hydraul ...
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Kuhn Rikon 3100 - page 35
SPECIFICA TIONS 31 15 TO 3142 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632 DIMENSIONS (INCHES) SPECIFICATIONS 1 Unit is equipped with most common options. 2 Horsepower requirements vary greatly with different materials. Consult operators manual for proper motor sizing. We reserve the right to change any equipment spe ...
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Kuhn Rikon 3100 - page 36
1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632 MODEL - STATIONARY 3150 3160 3170 3195 DIMENSIONS (INCHES) SPECIFICATIONS 1 3195 motor mounts to the floor and dimension includes motor, 18 in. driveline and gearbox. 2 Unit is equipped with most common options. 3 3/4 in. flighting at convergence is standard. 4 HP requirement ...
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