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Hubbell Electric Heater Company EMV - page 1
OPERATING AND MAINTENANCE MANUAL FOR PACKAGED ELECTRIC TEPID WATER HEATING SYSTEM ELECTRIC HEATER COMPANY BASE MODEL “ EMV ” ...
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Hubbell Electric Heater Company EMV - page 2
2 HUBBELL ELECTRIC HEATER COMPANY P.O. BOX 288 STRATFORD, CT 06615 PHONE: (203) 378-2659 FAX: (203) 378-3593 INTERNET: http://www.hubbellheaters.com/ -- IMPORTANT -- Always reference the f ull model num ber and serial number when calling the factory. WARNING / CAUTION 1. Tank is to be com pletely filled with water and all air is to be v ented befor ...
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Hubbell Electric Heater Company EMV - page 3
3 TABLE OF C ONTENTS SECTION TITLE PAG E # I GENERAL DESCRI PTI ON AND CONSTRUCTION 5 I I I NSTAL L ATI ON 7 III SC H E D U LE D M A IN T E NANCE AND OPERATION 9 IV TR OUBLESHOOTI NG 12 V S E R V I C I N G & R E P L A C E M E N T O F P A R T S 1 3 V I E L E M E N T C H A R T S 2 2 ...
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Hubbell Electric Heater Company EMV - page 4
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Hubbell Electric Heater Company EMV - page 5
5 SECTION I - GENERAL DESCRIPTION AND CONST RUCTION GENERAL DESCRIPTION This manual describes a pack aged electric water heater system designed to meet the requirem ents of ANSI Z358.1- 1998 for tepid water delivery to an em ergency drench sy stem. T he com plete assembly consists of the storage tank, im mersion electric heating elem ent(s), thermo ...
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Hubbell Electric Heater Company EMV - page 6
6 TEMPERATURE H IGH LIM IT SWITCH As a safety dev ice, a surface mounted high tem perature cut-off switch with m anual reset is supplied. As an option, an imm ersion high temp erature cut-off switch with m anual reset may be prov ided. Either high temperature cut- out switch is factory preset at 190°F. I n the event of an ov er-temperature conditi ...
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Hubbell Electric Heater Company EMV - page 7
7 OPTION S The following optional features may be included in y our water heater. Reference included drawing specific to your heater for further details. Low Temperature Alarm Dry C ontacts A low temperature therm ostat is available with dry contacts to rem otely alarm when the tank water tem perature falls below a specified setpoint. The low tempe ...
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Hubbell Electric Heater Company EMV - page 8
8 PIPIN G IN STAL LA TION NOTE: The most effectiv e means for preventing deterioration from accelerated corrosion due to g alvanic and stray current is the installation of dielectric fittings/unions. The installation of these fittings is the responsibility of the installing contractor. 1. Connect the cold water inlet and tepid water outlet to the a ...
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Hubbell Electric Heater Company EMV - page 9
9 FILLI NG THE HEATER 1. Com pletely close the drain valve. 2. Open the hig hest tepid water outlet to allow all air to escape from piping. 3. The black plastic knob on the air v ent valve m ust be opened two turns to allow air to escape from the system . 4. Open the valv e to the cold water inlet and allow the heater and piping sy stem to com plet ...
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Hubbell Electric Heater Company EMV - page 10
10 QUARTERLY I NSPECTIO N 3. Monitor thermostat a. Let water heater com pletely heat to a designated therm ostat setting. b. After therm ostat satisfies (that is, when the therm ostat actually clicks off), draw w ater from the relief val ve. c. Com pare water temperature of drawn w ater to the tem perature setting of the therm ostat when it satisfi ...
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Hubbell Electric Heater Company EMV - page 11
11 MIXING VALVE INSPECTION AND TES T LOG COMPANY: H E A T E R S E R I A L N U M B E R : DATE START-UP SPIKE OUTPU T TEMPERATURE COMMENTS TESTED BY ...
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Hubbell Electric Heater Company EMV - page 12
12 SECTION IV – TROUBLESHOOTING Symptom Probable Cause Corrective Action / Remedy Circuit breaker tripped at source. Reset circuit breaker. High lim it switch tripped. Reset high limit sw itch. Loose wires. Torque screws holding wires. Heating element inoperable. Che ck he at in g el emen t o per at io n b y cl ampi ng an Am probe around each wir ...
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Hubbell Electric Heater Company EMV - page 13
13 SECTION V - SERVICING & REPLACEMENT OF PARTS WARNING / CAUTION Before servicing or replacing any part m ake sure to turn the power supply sw itch to the OFF position. SURFACE TEMP ERATURE HIGH LIMI T CUT-OF F 1. Disconnect power from unit. 2. Rem ove access cov er. 3. Disconnect the four (4) 14 gaug e wires. Control Wires 4. Remov e the two ...
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Hubbell Electric Heater Company EMV - page 14
14 IMMERSI ON TEMP ERATURE HIGH LIMIT CUT- OF F 1. Disconnect power from unit. 2. Rem ove access cov er. 3. Remo ve h igh li mit co ver s cr ew a nd co ver . Cover Cover Screw Reset Switch 4. Disconnect the two (2) 14 gaug e wires. Wires Capillary Tube 5. Rem ove capillary tube and bulb from thermo well. 6. Remov e two (2) mounting screws. M o u n ...
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Hubbell Electric Heater Company EMV - page 15
15 SINGLE PH ASE HEATING ELEM ENT 1. Disconnect power from unit. 2. Shut off incoming water supply. 3. Attach hose to drain connection. 4. Lift manual release lev er on relief valve to let air into system or break union on outgoing water line. 5. Drain water from tank . 6. Disconnect the wires from the heating element term inals. Tank Flange Wires ...
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Hubbell Electric Heater Company EMV - page 16
16 3-PH ASE HEATING ELEMENT 1. Disconnect power from unit. 2. Shut off incoming water supply. 3. Attach hose to drain connection. 4. Lift manual release lev er on relief valve to let air into system or break union on outgoing water line. 5. Drain water from tank . 6. Disconnect the wires from the heating element term inals. 7. Remov e the 3/8-16 nu ...
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Hubbell Electric Heater Company EMV - page 17
17 3-PHASE ELEMENT JUMPER CONFI GURATION ...
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Hubbell Electric Heater Company EMV - page 18
18 IMMERSI ON THERMO STAT 1. Disconnect power from unit. 2. Rem ove access cov er and locate thermostat. 3. Remo ve h igh li mit co ver s cr ew a nd co ver . Cover Cover Screw 4. Disconnect the two (2) 14 gaug e wires. Wires Capillary Tube 5. Rem ove capillary tube and bulb from . thermo well. 6. Remov e two (2) mounting screws. Mounting Screws 7. ...
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Hubbell Electric Heater Company EMV - page 19
19 MAGNETIC CONTACTO R (3-P HASE O NLY) 1. Disconnect power from unit. 2. Disconnect line and load wires to contactor. 3. Disconnect two (2) 14 gaug e control circuit wires. Control Wires Line Wires Load Wires 4. Loosen two (2) holding screws and rem ove contactor. Mounting Screws (Bottom screw not shown) 5. Replace with new contactor using reverse ...
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Hubbell Electric Heater Company EMV - page 20
20 RELIEF VALVE 1. Disconnect power from unit. 2. Shut off incoming water supply. 3. Lift test lever on relief v alve to relieve pressure in tank. 4. Disconnect overflow piping . 5. Unscrew relief v alve, remov e assemb ly and replace with new one. 6. Connect overflow piping . 7. Turn on incoming water supply and check for leaks. 8. Turn safety swi ...
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Hubbell Electric Heater Company EMV - page 21
21 MIXING VALVE 1. Disconnect power from unit. 2. Shut off incoming water supply. 3. Lift test lever on relief v alve to relieve pressure in tank. 4. Drain tank. 5. Disconnect unions on both sides of the mixing valv e. 6. Remov e mixing valv e. 7. Replace m ixing v alve. 8. Fill system in accordance with procedures on page 9. Acorn Nut Cap H o t W ...
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Hubbell Electric Heater Company EMV - page 22
22 SECTION VI – ELEMENT CHA RTS SINGLE PH ASE ELEMENT CHART Power (Watts) Element Part # 120V 208V 240V 277V 480V Immer s i o n Length Element R esistance (Ohms) CH-FO- 358 ---- 3500 ---- ---- ---- 11 3/ 8 " 12.36 CH-FO- 408 ---- 4000 ---- ---- ---- 11 3/ 8 " 10.82 CH-FO- 508 ---- 5000 ---- ---- ---- 13 1/ 4 " 8.65 CH-FO- 608 2000 ...
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