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Ericsson 38901E - page 1
LBI-38901E Installation Manual Orion ™ Mobile Radio ...
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Ericsson 38901E - page 2
2 TABLE OF CONTENTS INTRODUCTION ............................................................................ 3 UNPACKING AND CHECKING EQUIPMENT ............................. 3 PLANNING THE INSTALLATION ................................................ 6 EQUIPMENT REQUIRED .............................................................. 8 INSTALLATION ...
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Ericsson 38901E - page 3
3 INTRODUCTION This manual contains installation instructions for the Orion Mobile Radio Unit and associated accessories. These instructions cover the mounting and cabling of the radio; interconnection and wiring diagrams are provided for reference. Before installation the radio should b e programmed using an IBM compatible personal computer and th ...
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Ericsson 38901E - page 4
4 • Front Mount Bracket Kit D2MA3N or • Remote Mount Kit D2MA3R with • Control Unit Mount Kit D2MA3J • Operator's Manual LBI-38888 • Installation Manual LBI-38901 Figure 1 - Orion Mobile Radio Components And Mounting Hardware Figure 2 - Rear View Of Radios USA EURO ...
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Ericsson 38901E - page 5
5 Figure 3 - Cables ...
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Ericsson 38901E - page 6
6 Table 1 - Orion Mobile Radio Optional Accessories Option Description Part Number D2AN1M 900 MHz, 1/4 Wave Whip Antenna 19B801182P3 D2AN1L 800 MHz 1/4 Wave Whip Antenna 19B209568P5 D2AN1R VHF/UHF, 1/4 Wave Whip Antenna 19B209568P6 D2CE1V Power Cable, 7.5 M 19B802622P1 D2CE1W Accessory Cable, Front Mount 19B802554P1 D2CE1X Accessory Cable, Rear Mou ...
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Ericsson 38901E - page 7
7 Figure 4 - Typical Installation (Remote Mount Shown) It i s suggested that the radio be installed b y one of the many authorized General Electric Service Stations located throughout the United States. These experienced service stations can provide a proper radio installation and make any final adjustments that may be needed. WARNING • Vehicular ...
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Ericsson 38901E - page 8
8 EQUIPMENT REQUIRED The equipment required for installing the Orion Mobile Radio is listed below: • Crimping Tool for fuse holder • Electric drill for drilling mounting holes • Drills and circle cutters as follows: No. 31 (1/8-inch) drill No. 27 (9/64-inch) drill 5/8-inch drill or circle cutter 3/4-inch circle cutter, hole saw or socket punc ...
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Ericsson 38901E - page 9
9 INSTALLATION IN VEHICLES POWERED BY LIQUEFIED (LP) GAS Radio installation in vehicles powered by liquefied petroleum gas with the LP gas container in the trunk or other sealed-off space within the interior of the vehicle must conform to the National Fire Protection Association Standard NFPA 58 which requires that: • Space containing radio equip ...
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Ericsson 38901E - page 10
10 Figure 5 - Front Mount Basic Accessory Interconnections (USA Models Only) Figure 6 - Front Mount Basic Accessory Interconnections (EURO Models Only) Figure 7 - Front Mount Extended Option Accessory Interconnections (USA Models Only) ...
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Ericsson 38901E - page 11
11 Figure 8 - Front Mount Extended Option Accessory Interconnections (EURO Models Only) Figure 9 - Remote Mount Basic Accessory Interconnections (USA Models Only) Figure 10 - Remote Mount Basic Accessory Interconnections (EURO Models Only) ...
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Ericsson 38901E - page 12
12 Figure 11 - Remote Mount Extended Option Accessory Interconnections (USA Models Only) Figure 12 - Remote Mount Extended Option Accessory Interconnections (EURO Models Only) Power Cable The USA power cable (19B802622P1) consists of a red lead A+ and a black lead A- connected to a molded 2-pin power connector and supplied with ring terminals. The ...
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Ericsson 38901E - page 13
13 wire ends into the small openings at the end of each fuse holder section and crimp a fuse connector to each wire. Prepare the other end o f the short wire in the same manner as in Step 2 and connect to the positive (+) terminal of the battery. NOTE Do not install fuse into fuse holder until installation is completed an d all connections have bee ...
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Ericsson 38901E - page 14
14 Figure 14 - USA Front Mount Standard Accessory Cable 19B802554P1 (19B802554, Sh.1, Rev. 19) ...
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15 Figure 15 - EURO Front Mount Standard Accessory Cable 19B802554P11 (19B802554, Sh.9, Rev. 19) ...
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Ericsson 38901E - page 16
16 Figure 16 - USA Front Mount Extended Option Accessory Cable 19B802554P2 (19B802554, Sh.2, Rev. 19) ...
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Ericsson 38901E - page 17
17 Figure 17 - EURO Front Mount Extended Option Accessory Cable 19B802554P12 (19B802554, Sh.10, Rev. 19) ...
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Ericsson 38901E - page 18
18 Remote Mount The Basic Accessory Cable, at one end, consists o f the basic accessories connector (P3) and the speaker connector (P2). At the other end is the plug P1. P1 will connect to the Option Connector (OPT) which is mounted on the back of the Radio Interface Adapter (RIA). The Extended Option Accessory Cable is the same as the Basic Cable ...
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Ericsson 38901E - page 19
19 Figure 19 - Remote Mount Extended Option Accessory Cable 19B802554P7 (19B802554, Sh.6, Rev. 19) ...
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Ericsson 38901E - page 20
20 Ignition Sense (All Applications) NOTE • The radio as shipped from the factory has the "ignition sense" feature disabled. As such the radio will be powered ON or OFF as determined b y the front panel ON/OFF/VOLUME control only (assuming A+ and A- are connected). If it is desired to enable t he "ignition sense" feature, open ...
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Ericsson 38901E - page 21
21 CAUTION Certain problems may be encountered when accessory equipment is connected to the ignition or accessory lines of the vehicle, where these lines may have large filter capacitors and a leakage path present. If the radio does not turn off within a reasonable amount of time after the ignition is turned off, first try a different accessory or ...
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Ericsson 38901E - page 22
22 Figure 20 - USA Remote Control Cable 19B802554P3 (19B802554, Sh.3, Rev. 19) ...
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Ericsson 38901E - page 23
23 Figure 21 - USA Remote Extended Option Control Cable 19B802554P4 (19B802554, Sh.4, Rev. 19) ...
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Ericsson 38901E - page 24
24 Figure 22 - USA Extended Options Remote Control Cable 19B802554P13 (19B802554, Sh.11, Rev. 19) ...
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Ericsson 38901E - page 25
25 Figure 23 - EURO Extended Options Remote Control Cable 19B802554P14 (19B802554, Sh.12, Rev. 19) ...
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Ericsson 38901E - page 26
26 Figure 24 - Control Unit Mounting Bracket Installation SPEAKER D2LS1F The speaker kit includes the speaker, mounting bracket and connecting cable. Mount the speaker so it is directed to the operator but does not present a hazard in the event of an accident. The speaker may be mounted on the lower edge of the instrument panel, the firewall or abo ...
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Ericsson 38901E - page 27
27 Figure 25 - Speaker Mounting RADIO MOUNTING AND FINAL HOOK-UP Front Mount Typically the bracket shown in Figure 26 is used for Front Mount applications. The bracket can be mounted s o that it is either above or below the radio for the user's convenience. The bracket pictured i n Figure 24 can also be used for Remote Mount application but is ...
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Ericsson 38901E - page 28
28 Figure 26 - Mounting Bracket Installation 6. Connect front mount accessory cable connector P2 to speaker cable connector. 7. Connect power cable to power connector on rear of radio unit and secure with the two captive screws to the radio unit. 8. Connect microphone connector to connector on front panel a nd secure with captive screw. NOTE Do not ...
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Ericsson 38901E - page 29
29 Remote Mount Installation The bracket shown in Figure 27 is used for Remote Mounting (USA Only). I n some applications the bracket shown in Figure 26 can also b e used for Remote Mounting. The following instructions are for a Remote Mount installation using the bracket shown in Figure 27. 1. Using the bracket as a template, mark and drill the mo ...
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Ericsson 38901E - page 30
30 Figure 27 - Remote Mounting Bracket Installation Cassette Mounting (EURO ONLY) The cassette mounting assembly i s designed to mount in a standard DIN space in the instrument panel or console. This mounting permits rapid insertion and removal o f the radio unit from the vehicle. All connections are made through a quick disconnect connector at the ...
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Ericsson 38901E - page 31
31 Cassette Assembly Mounting 1. Insert the cassette assembly in the mounting location. Secure th e cables with the sheet metal screws and retaining straps provided. 2. Secure the back of the cassette assembly using the mounting stud (located at the back of the cassette assembly), No. 6 flat washer, No . 6 split lock washer and No. 6 wing nut. 3. S ...
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Ericsson 38901E - page 32
32 Figure 29 - Cassette Assembly Schematic Diagram (19C852366, Sh.2, Rev.1) ...
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Ericsson 38901E - page 33
33 8. Connect the extended option accessory plug P4 to the following options (if used, see Figure 29): • Mobile Data Terminal • Public Address (External Amplifier) • External Microphone • External Tone Encoder • External Tone Decoder • Output (User Defined) • Input (User Defined) CAUTION Refer to accessory manual supplement for detail ...
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Ericsson 38901E - page 34
34 10. Recheck all connections and cables. Insert fuse into transmit fuse assembly. Figure 30 - Handle Assembly In LOCKED Position DUAL CONTROL UNITS The Dual Control feature can be configured for either front mount or for remote mount Radio Units. Each configuration provides for a Main Control Unit and an Auxiliary Control Unit. In the front mount ...
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Ericsson 38901E - page 35
35 Personality Name <USERPERS> User’s personality file Radio Code OGXXXXX Latest radio code file (G13 or later vintage) ADI Code <SAME> Radio Unit ID <SAME> ORION Keypad File <CUBMAP> Keypad definition for Control Unit B ORION CU ID CU B Must be Control Unit B 2 . Now configure the Front Mount Radio and the Auxiliary Contr ...
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Ericsson 38901E - page 36
36 PRE-INSTALLATION PROGRAMMING PROCEDURE -- REMOTE MOUNT The Radio and Control Units must be programmed in a sequential procedure, in order to provide each Control Unit with the proper identification code. 1. Configure the ORION Remote Mount Radio and Auxiliary Control Unit with the PC Programming Assembly, as shown in Figure 32, Step 1. Program t ...
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Ericsson 38901E - page 37
37 Figure 32 - ORION Dual Control Unit PC Programming Configuration Remote Mount ...
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Ericsson 38901E - page 38
38 INSTALLATION INSTRUCTIONS FOR FRONT MOUNT DUAL CONTROL UNITS The Dual Control Unit feature is configured such that only one control unit can be used for Extended Option accessories. All Extended Option accessories are connected through the Main Control Unit. 1. Referring to Figure 33, run the Dual Control Cable (19B802554P9) between locations fo ...
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Ericsson 38901E - page 39
39 connector to Pin 30 of the relay. Connect the connector to the Accessory Cable P2 (Refer to Figure 33). 11. For each relay: Connect a #18 AWG black wire between the relay, Pin 85 and Accessory Cable P3-1 (labeled “OUT2” on the schematic diagrams in the service manual). Use a 1/4” t ab receptacle on the relay side and mating Molex connector ...
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Ericsson 38901E - page 40
40 2. Run the Dual Control Cable (19B802554P9) between locations fo r the Radio Unit and Auxiliary Control Unit. Be sure to locate the P2/P3 connector assembly at the radio unit. 3. After installing the Radio Unit in the normal fashion, connect the dual control cable connector (P3) to the Radio Unit. Tighten the t wo jackscrews on P3. Next, connect ...
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Ericsson 38901E - page 41
41 13. For Each Relay: Connect a #18 AWG black wire between the relay, Pin 85 and accessory cable P3-1 (labeled “OUT2” on schematic diagrams in the service manual). Use a 1/4” tab receptacle on the relay side and a mating Molex connector and pins on the accessory cable side. Connect the mating Molex connector to the accessory cable P3 when fi ...
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Ericsson 38901E - page 42
42 Figure 35 - Remote Mount Dual Control Cable 19B802554P9 (19B802554, Sh.7, Rev. 19) ...
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Ericsson 38901E - page 43
43 DUAL RADIO UNITS Th e Dual Radio feature can be co n f igur e d eith er fo r two remote mount r adio units o r o n e fro nt mou nt un it and o n e r e mo te mo unt unit. In re mote mo unt co nfigu rations the Co ntr o l Unit is ty pically loc ated in the v ehicle cab , w ith the R adio U nits lo cate d side -by -side in v ehic le trunk. In f ron ...
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Ericsson 38901E - page 44
44 5. In the "M u lti-R adio " fie ld of the PC prog ramme r, sele ct "Slav e". R adio U n its are now ready fo r ve hicle in s tallatio n . 6. Pro gram normally . Do no t inclu d e Extende d O p tio n f eature s . INSTALLATION INSTRUCTIONS FOR FRONT/REMOTE MOUNT DUAL RADIO CONFIGURATION. 1. Plan the mo untin g loc atio ns o f t ...
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Ericsson 38901E - page 45
45 2. Af ter installing M aste r Rad io U nit mounting har d w are, c o n ne ct the Du a l Ra d io C a ble Con n e ctor (P 3) t o th e Ma st er Ra di o Un i t . T ig h t en the tw o j acks crew s o n P3 . 3. Next r o ut e th e R emote Contr o l Cable (19B 802554P3 o r P4) be twe en Co n tro l H ead and Mas ter R adio loc ations. A fte r in s tallin ...
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Ericsson 38901E - page 46
46 Figure 36 - Orion Dual Radio Front Mount Installation Configuration Figure 37 - Orion Dual Radio Remote Mount Installation Configuration ...
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Ericsson 38901E - page 47
47 Figure 38 Dual Radio Control Cable (19B802554P10) (19B802554, Sh.8, Rev. 19) ...
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Ericsson 38901E - page 48
Ericsson Inc. Private Radio Systems Mountain View Road Lynchburg, Virginia 24502 1-800-528-7711 (Outside USA, 804-528-7711) Printed in U.S.A. ...
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