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Heatcraft Refrigeration Products 25006801 - page 1
F ield W iring ................................................................................. 12 Refrigeration Charging ........................................................... 13 Operational Checkout ............................................................ 14 System Balancing .............................................................. ...
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Heatcraft Refrigeration Products 25006801 - page 2
2 - 1. Installation and maintenance to be performed only by certied personnel who are familiar with this type of equipment. 2. Make sure that all eld wiring conforms t o the requirements of the equipmen t and all applicable national and local codes. 3. Av oid contac t with sharp edges and coil surfaces. They are a potential injury hazard. 4. ...
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Heatcraft Refrigeration Products 25006801 - page 3
3 Compr essor Module Specications T able 1. Hermetic Compressor Module Electrical Data Hermetic Compressor Compressor Data Crankcase Compressor Electrical R ating RLA = MCC/1.56 Heater Refrigerant Evap . T emp. Model V olts Phase H z RLA LRA MCC Watts T ype Lbs. Min. Max ART82C1-CAV 208-230 1 60 5.9 30.0 5.9 48 22 10 0 40 CR18KQ-PFV 208-230 1 50 ...
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Heatcraft Refrigeration Products 25006801 - page 4
4 HP 2 2 2 1/ 2 2 1/ 2 3 3 3 1/ 2 3 1/ 2 4 1/ 2 4 1/ 2 5 1/ 2 5 1/ 2 6 2 2 2 1/ 2 2 1/ 2 3 3 3 1/ 2 3 1/ 2 4 1/ 2 4 1/ 2 5 1/ 2 5 1/ 2 6 Model V olts Phase H z RLA LRA MCC Watts T ype Lbs. Min. Max ZS15K4E-PFV 208-230 1 60 12.2 61.0 19.0 40 404a 22 -5 35 ZS15K4E- TF5 208-230 3 60 8.3 55.0 13.0 40 404a 22 -5 35 ZS19K4E-PFV 208-230 1 60 14.7 73.0 23. ...
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Heatcraft Refrigeration Products 25006801 - page 5
5 SYS. 1 F igure 1. Dimensional Diagrams 3 2 1 System P osition One F an T op View T wo F an T op View Three F an T op View X = 59.00 (Single F an Length) X = 78.00 ( T wo F an Length) X = 100.50 ( Three F an Length) Please note system positions . Liquid Lines Suction Lines Electrical Knockout (4) Optional Disconnect Switch End View Side View SYS. ...
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Heatcraft Refrigeration Products 25006801 - page 6
6 Condensing Unit P lacement Space and L ocation Requirements The most important consideration which must be taken into accoun t when deciding upon the location of air- cooled equipment is the pro vision for a supply of ambient air to the c ondenser , and removal of hea ted air from the condensing unit or remote c ondenser area. Where this essentia ...
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Heatcraft Refrigeration Products 25006801 - page 7
7 Condensing Unit Rigging Rigging Holes F igure 3. Condensing Unit Rigging Adequat e rigging measures must be tak - en to support unit weight and to protect the unit from damage during unloading and placement proc ess. Rigging holes have been pr ovided in legs and under the unit compressor c ompar t- ment frame to assist. Spreader bars may be used ...
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Heatcraft Refrigeration Products 25006801 - page 8
8 Refrigeration P iping And Line Sizing Refrigeration Piping A nd Line Sizing The system as supplied b y Heatcraft Refrigeration Pr oduc ts, was thoroughly cleaned and deh ydrated at the factory. F oreign matter may enter the sy stem by wa y of the evaporator t o condensing unit piping. Theref ore, care must be used during installation of the pipin ...
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Heatcraft Refrigeration Products 25006801 - page 9
9 F igure 5. Drain Line Refrigeration P iping Suction Lines NO TE: If the suction line must r ise to the point higher than the suction connection on the evaporator , a suc tion line trap at the outlet of the evaporat or must be provided . Horizontal suction lines should slope away from the ev aporator to ward the compressor at the rate of 1/4’ pe ...
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Heatcraft Refrigeration Products 25006801 - page 10
10 Refrigeration P iping 1. Normally , any straight run of tubing must be supported in at least two locations near each end of the run. Long runs require additional supports. The refrigerant lines should be supported and fastened properly . As a guide, 3/8 to 7/8 should be supported ever y 5 feet, 1-1/8 and 1-3/8 ev er y 7 feet; and 1-5/8 and 2-1/8 ...
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Heatcraft Refrigeration Products 25006801 - page 11
11 L eak Detection And Evacuation Leak T esting After all lines are connected, the entir e system must be leak tested. The complete sy stem should be pressurized t o not more than 150 PSIG with refrigeran t and dr y nitrogen. The use of an electronic type of leak detector is highly recommended because of its gr eater sensitivity to small leaks. As ...
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Heatcraft Refrigeration Products 25006801 - page 12
12 F ield Wiring The eld wiring should enter the areas as pr ovided on the unit. The wiring diagram for each unit is located on the inside of the electrical panel door . All eld wiring should be done in a professional manner and in accordanc e with all governing codes . B efor e operating unit, double check all wiring connections, including t ...
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Heatcraft Refrigeration Products 25006801 - page 13
13 Refrigeration Charg ing Refrigeration Charging 1. Install a liquid line drier in the refrigerant supply line between the service gauge and the liquid ser vice por t of the receiv er . This extra drier will insure that all refrigerant supplied to the syst em is clean and dr y. 2. When initially charging a system that is in a vacuum, liquid r efr ...
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Heatcraft Refrigeration Products 25006801 - page 14
14 Operational Checkout After the system has been charged and has oper ated for a t least 2 hours at normal operating conditions without an y indication of malfunction, it should be allowed to operat e overnight on automatic controls . T hen a thorough re- check of the entire syst em operation should be made as follo ws: (a) Check compressor discha ...
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Heatcraft Refrigeration Products 25006801 - page 15
15 P reven tive Maint enance Routine preventiv e maintenance of any mechanical equipment is critical to its long term reliability . During normal operation all equipment will experience some deteriora tion during its lifetime caused by w ear and evironmental inuences. F or that reason, regularly scheduled maintenanc e of your refrigeration equip ...
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16 P reven tive Maint enance ...
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17 P reven tive Maint enance ...
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Heatcraft Refrigeration Products 25006801 - page 18
18 Replacement P ar ts T able 3. Replacement P ar ts List P ar ts Descr iption P ar t Number Compressor C ontac tor - 24 Volt 2252440 Compressor C ontac tor - 230 Volt 2252340 T erminal Block 6 Pole, Con trol Circuit 2251266 F an Motor 25399101 F an Blade 22999901 F an Guard / Motor Mount 23104401 High Pressur e Control 28913201 Low P ressure Contr ...
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Heatcraft Refrigeration Products 25006801 - page 19
19 W ir ing Diagr am Diagram 1. T ypical Wiring Diagram HI PRESSURE CONTROL LO PRESSURE C ONTROL CONDENSER F AN MOTORS COMPRESSOR CONT ACTOR F ACTORY WIRING USE 60 DEG. C WIRE USE COPPER CONDUCT ORS ONLY FIELD WIRING M1 PB1 POWER BLOCK COMP1 FB1 CCH1 C1A1 F AN CIRCUIT FUSES COMPRESSOR CRANKCASE HEA TER COMP . AUX SWIT CH 1. TIME DELAY RELA Y SET CU ...
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Heatcraft Refrigeration Products 25006801 - page 20
20 Star t-up Check list Date of Start-up Location CONDENSING UNIT MODEL # ELEC TRICAL • Check Compressor Amps f or COOLER and FREEZER compressors . Should match nameplate. YES NO PIPING • Is suction line trapped at the Cooler? YES NO • Is suction line trapped at the Fr eezer? YES NO DRAIN LINES • Are drain lines slop ...
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Heatcraft Refrigeration Products 25006801 - page 21
21 Star t-up Check list REC ORD OUTDOOR TEMPERA TURE ______°F . SYSTEM VOL T A GE ______V olts ______PH ______PH System 1 C ompressor Amps ______L1 ______L2 ______L3 System 2 C ompressor Amps ______L1 ______L2 ______L3 System 3 C ompressor Amps ______L1 ______L2 ______L3 System 1 Dischar ge Pr essure ______PSIG System 2 Dischar ge Pr essure ______ ...
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Heatcraft Refrigeration Products 25006801 - page 22
22 Notes ...
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Heatcraft Refrigeration Products 25006801 - page 23
23 Notes ...
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Heatcraft Refrigeration Products 25006801 - page 24
2175 W . Park Place Blv d. • Stone Mountain, Georgia 30087 (770) 465-5600 • F ax: (770) 465-5990 www.heatcraftrpd.com Since product improv ement is a continuing eort, we reserve the right to make changes in specications without notice . W ARNING Refrigerant can be harmful if it is inhaled. Refrigerant must be used and reco vered responsib ...
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