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Wayne-Dalton 3982 - page 1
W ayne-Dalton Corp. P .O. Box 67 Mt. Hope, OH 44660 (888) 827-3667 www .wayne-dalton.com Model 3982 i drive™ Extension Spring Kit. Use these instructions to install the extension spring kit with i drive™ Models: 3660-372/ 3661-372/ 3662-372/ 3760-372 Covered under one or more of the following U.S. patents: D413,579;D466,141; D472,568; D472,910; ...
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Wayne-Dalton 3982 - page 2
T able of Contents System Requirements 2. Important Safety Instructions 3. Package Contents 4. - 5. T ools Needed 6. A vailable Accessories 6. i drive™ Retro-fi t Installation 7. Extension i drive™ Installation 7. - 14. Pre-Operation Installation 15. - 29. Operation 30. - 32. Maintenance 33. T roubleshooting 34. - 35. W arranty 36. Customer Se ...
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Wayne-Dalton 3982 - page 3
3 IMPORT ANT SAFETY INSTRUCTIONS FOR INST ALLA TION AND USE IMPORT ANT SAFETY INSTRUCTIONS FOR INST ALLA TION AND USE READ AND FOLLOW ALL INST ALLA TION INSTRUCTIONS. Do not connect the opener to a power source until instructed to do so. Where possible, install the opener seven feet or more above the fl oor . Mount emergency release six feet above ...
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Wayne-Dalton 3982 - page 4
(2) 1/2-13 Lock Nut (4) 1/2” Flat W asher (2) 1/4-20 x 9/16” T rack Bolt (2) 1/4-20 Flange Hex Nut (4) 3/8-16 x 3/4” T russ Head Bolt (4) 3/8-16 Hex Nut (2) 1/2-13 x 2” Socket Head Cap Screw (2) Snap Buttons (2) Drum Shafts (2) 3-Hole Clip (2) Large S-Hook Cable Loop T ool (4) spacers (2) 5/16” x 1-5/8” Hex Head Lag Screw Hardware Kit: ...
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Wayne-Dalton 3982 - page 5
5 6’ Power Cord (1) Three-button T ransmitter (2) Entrapment Label W all Station Assembly Jumpers (3) Disconnect Handle (1) Handle Bracket (1) “S” Hook (1) Disconnect Cable (1) Emergency Disconnect Label (1) 1/4 x 2” Hex Head Lag Screws (2) #6-20 x 1/2” Phillips Pan Head PL Screw (1) (for disconnect handle) #6 x 7/8” Phillips Pan Head S ...
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Wayne-Dalton 3982 - page 6
T ools Needed: Deluxe Wireless Light Kit Model no: 3950-ULDRE Part no: 302097 6 Infrared Safety Sensor Model no: ML2 Part no: 301674 Power Drill T ape Measure Step Ladder 7/16” Wrench 1/2” Wrench 9/16” Wrench 3/4” Wrench Phillips Head Screwdriver 7/16” Socket Driver 3/32” Drill Bit 7/16” Socket 1/2” Socket 9/16” Socket 3/4” Sock ...
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Wayne-Dalton 3982 - page 7
7 Step 3: Lifting Cable Loop Extension i drive™ Installation i drive™ Retro-fi t Installation Step 2: Remove Front Sheave Disassemble the existing front cable sheaves. T ypi- cally the front sheave is secured with a bolt and nut to the horizontal angle. Repeat for other side. ( NOTE: It may be helpful to refer to the original garage door’s o ...
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Wayne-Dalton 3982 - page 8
Step 4: Flag Bracket Installation There are two fl ag brackets (left and right) provided. The right side bracket has an extended fl ange at the top. Align the left hand fl ag bracket to the existing left fl ag angle, so the top fl ange will be located to the top edge of the existing fl ag angle. Identify two locations that will al- low the 3/ ...
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Wayne-Dalton 3982 - page 9
9 Step 5: Cable Drum Installation NOTE: Do not remove shrink wrap fr om cable drums until instructed to do so. Cable drums are right and left. Be sure to check the identifi cation on each drum to make sure the correct drum is installed on its corresponding side. Apply grease to both sides and outer diameter of the fl ange of the drum shaft. Inser ...
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Wayne-Dalton 3982 - page 10
NOTE: The door lifting cable and the extension spring cable ar e wrapped oppositely on the drum. T ake the end of the extension spring cable, thread it through and around the sheave located on the extension spring, then bring the cable to the front of the track. COUNTERBALANCE CABLE ON DRUM GROOVES COUNTERBALANCE CABLE ON SPRING SHEA VE SHEA VE CAB ...
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Wayne-Dalton 3982 - page 11
Now that the counterbalance system is installed to the garage door , remove the locking pliers and carefully lower the door to the fully closed position. Be sure the door descends uniformly by pulling the door down from the center of the door and using correct gripping points, such as a lift handle or lock handle. W ARNING T O A VOID SEVERE IN- JUR ...
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Wayne-Dalton 3982 - page 12
12 Locate the (3) pieces of cam shaped tube (T orque T ube). Notice that one piece is smaller and will fi t inside the other two pieces. NOTE: Right and left hand are always determined from inside the garage looking out. Locate the i drive™ opener in the operator box. Look into the opener ’ s left side to ensure the left hand bearing and the i ...
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Wayne-Dalton 3982 - page 13
Push the outer torque tubes in until they are touching the opener . Be sure that the snap buttons are not engaged in any of the outer tube holes. This will make the torque tube the shortest in length and allow enough room to get the tubes into the drums. The torque tube can be adjusted to fi t a door width of 8’ to 10’ in 6” increments. See ...
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Wayne-Dalton 3982 - page 14
Attach the loose disconnect cable (located in opener hardware bag) to the opener with the S-hook. Close both ends of the S-hook to lock assembly together . Thread the disconnect cable through the hole in right hand fl ag bracket and remove all slack between opener and right hand fl ag bracket. Mark a location on the right jamb, 6 feet above the ? ...
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Wayne-Dalton 3982 - page 15
Step 15: W all Station Installation 15 Locate a convenient place to mount wall station within sight of the garage door . T o keep wall station out of the reach of children, measure at least fi ve feet up from the fl oor and secure wall station base into wood wall fram- ing using (2) phillips head screws. Use 2 of 3 holes that best align with wood ...
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Wayne-Dalton 3982 - page 16
NOTE: Skip this step if installing only one i drive™ opener . Switch Settings: Light Fixture If installing more than one opener in the same garage, the light fi xtures can be set to function only with a selected opener . Leaving the light fi xture as is from the factory may cause all light fi xtures to light when any one of the openers are act ...
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Wayne-Dalton 3982 - page 17
NOTE: RECEPT ACLE COVER MUST BE INST ALLED IN-BETWEEN THE LIGHT FIXTURE AND THE CEILING IMPOR T ANT! The light is turned on and off by an infrared (IR) signal sent from the opener to the light. Therefore, the light must be mounted in a location where it can always “see” the front face of the opener . Locate a duplex receptacle within line of si ...
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Wayne-Dalton 3982 - page 18
W ALL MOUNTING Depending on location, the light fi xture may need to be adjusted from its packaged position. When mounting on a wall parallel to the opener , rotate the receiver module inward to a maximum of 90° until the receiver module is best aligned with the sending LED. Mount light to a receptacle and align the receiving module per previous ...
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Wayne-Dalton 3982 - page 19
19 Select a mounting position 5 inches above the fl oor to center line of wall mounting bracket. The send- ing and receiving units should be mounted inside the door opening to minimize any interference by the sun. However , the sensors should be mounted as close to the door track or inside edge of the door as possible to offer maximum entrapment p ...
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Wayne-Dalton 3982 - page 20
20 VIEW OF THE OPENER FROM THE FRONT JUMPER INST ALLED ON PINS “PE” OPENER SENDING IR LED Uncoil wires from photoelectric sensors and route wires up garage wall and along door header towards the right side of the opener . Route wires above torque tube and tack wires in place with insulated staples (not supplied). T ake care to run wires in a lo ...
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Wayne-Dalton 3982 - page 21
21 Step 19: Power Connection (Standard Wiring) W ARNING T O REDUCE THE RISK OF ELECTRICAL SHOCK, THIS EQUIPMENT HAS A GROUNDING TYPE PLUG, THA T HAS A THIRD (GROUNDING) PIN. THIS PLUG WILL ONL Y FIT INTO A GROUNDING TYPE OUTLET . IF THE PLUG DOES NOT FIT INT O THE OUTLET , CON- T ACT A QUALIFIED ELECTRICIAN TO INST ALL THE PROPER OUTLET . DO NOT CH ...
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Wayne-Dalton 3982 - page 22
22 Where required by local codes, the opener can be permanently wired. Services of a licensed electrician can be obtained to perform the following permanent wiring procedure. W ARNING DISCONNECT POWER A T FUSE/BREAKER BOX BEFORE PROCEEDING. Using a phillips head screwdriver , remove the two screws from the right hand cover and unplug motor power ca ...
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Wayne-Dalton 3982 - page 23
W ith the emer gency disconnect still in the manual door operated position: Manually raise the door to the full upward position. Then, manually lower the door to the full closed position verifying freedom of move- ment and good door balance. T ighten both 1/4-20 fl ange nuts, securing the opener to the support bracket. SUPPORT BRACKET 1/4-20 FLANG ...
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Wayne-Dalton 3982 - page 24
NOTE: The user must change the wall station’ s security code before using the wall station. This code setting sequence is only required the fi rst time the wall station is used. Overview: When changing the wall station’ s security code, the user will have to hold the light button down for approximately 10 seconds, then release the button momen ...
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Wayne-Dalton 3982 - page 25
The install routine automatically sets the door open and close limits and calibrates obstruction sensing. During install routine, the door will move up and down twice. Always keep a moving door in sight and away from people and objects until it is completely closed. W ARNING T O A VOID INJUR Y , NO ONE SHOULD CROSS THE P A TH OF A MOVING DOOR! NOTE ...
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Wayne-Dalton 3982 - page 26
Step 27: Custom Settings Step 26: Lock Arm Installation the detent pin CLOCKWISE in 1/4 turn increments. Operate the door to confi rm each adjustment. If the motor pivots to soon, adjust detent pin again. Repeat procedure until motor pivots to full down position when the 26 Step 25: Detent Adjustment (if required) IMPOR T ANT! - FOR SYSTEM SECURIT ...
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Wayne-Dalton 3982 - page 27
Starting with the door in the fully open position, place a 6” high object on the fl oor progressively one foot from the left side of the door , center of door and one foot from the right side of the door . In each position, activation of the opener with the wallstation up/down button should cause the door to move no more than one foot, stop and ...
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Wayne-Dalton 3982 - page 28
28 NOTE: The user must change the transmitter’ s security code before using the transmitter . This code sequence is only necessary the fi rst time the transmitter is used. Overview: When changing the transmitter’ s security code, the user will have to hold the large button down for approximately 10 seconds, then release the button momentarily ...
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Wayne-Dalton 3982 - page 29
NOTE: This step can only be done on automobiles equipped with the HomeLink™ System. CAUTION: During programming, the garage door may operate. Pull the emergency disconnect handle to put the operator in the manually operated position. Make sure people and objects are out of the way of the moving door to prevent potential harm or damage. NOTICE: Pr ...
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Wayne-Dalton 3982 - page 30
Operation: Momentarily pressing the large transmitter button, or the button programmed in the transmit- ter programming step, activates the door . Other buttons can also be programmed to activate different doors, for multi-door installations. Each button or a combination of two buttons pressed simultaneously can be programmed to activate a differen ...
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Wayne-Dalton 3982 - page 31
W all Station Operation: 31 Momentarily pressing the up/down button activates the door . If an out-of-balance condition causes the door to stop while opening or reverses the door while closing, applying constant pressure to the up/down button until the door is fully open or closed will allow the opener to move the door in this condition until the p ...
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Wayne-Dalton 3982 - page 32
W ARNING KEEP THE GARAGE DOOR PROPERL Y BALANCED. AN IMPROPERL Y BALANCED DOOR COULD CAUSE A SEVERE INJUR Y . HA VE A QUALIFIED SER VICE PERSON MAKE REP AIRS TO CABLES, SPRING ASSEMBLIES, AND OTHER HARDW ARE. W ARNING THE EMERGENCY DISCONNECT SHOULD ONL Y BE USED WHEN THE DOOR IS CLOSED. USE EXTREME CAUTION IF OPERA TING THE EMERGENCY DISCONNECT ON ...
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Wayne-Dalton 3982 - page 33
33 Maintenance: NOTE: Some transmitters use two CR2016 or equivalent batteries while others use a single MN21 or equivalent battery . NOTE: Use only MN21 or equivalent 12-volt batteries. Monthly Maintenance: 1. W ith door fully closed, manually operate the door with the emergency disconnect in the manual door oper - ated position. If the door feels ...
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Wayne-Dalton 3982 - page 34
T roubleshooting 34 SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Opener does not respond to the wall station or transmitter? No power to the opener . Controls are not programed. Check the opener power cord to outlet con- nection. See code change and programming section. Opner works from the wall station but not the transmitter? T ransmitter is not prog ...
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Wayne-Dalton 3982 - page 35
Lock Arm T roubleshooting SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Door is reversing at or near the fl oor? Outside door seal is too tight against the face of the door . V ertical track is spaced too close to the bottom door section, causing the door to bind. Reinstall the door seal so as to be not so tight against the face of the door . Contact a ...
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Wayne-Dalton 3982 - page 36
The Manufacturer warrants that the i drive™ garage door opener will be free from defects in materials and workmanship including electronic components for a period of FIVE YEARS from the date of installation, provided it is properly installed, maintained and cared for under specifi ed use and service. The motor has an extended LIFETIME warranty a ...
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