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ACDelco AC-G0005 - page 1
0908 Model # AC-G0005 6500 Surge Watts / 6000 Running Watts ELECTRIC START PORTABLE GENERATOR INSTRUCTION MANUAL Thank you for purchasing this high quality ACDelco Model AC-G 0005 6500 Surge Watts / 6000 Running Watts Electric Start Portable Generator. This manual provides important information on properly operati ng and maintaining this ACDelco Mo ...
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ACDelco AC-G0005 - page 2
ACDelco Model AC-G0005 6500 Surge Watts / 6000 Running Watts Electric Start Portable Generator FEATURES: • 6500 Surge Output • 6000 Running Watts • 120/240 Volt Operation • 13 HP Engine, 4 Stroke OHV • Air Cooled • 6.5 Gal. Fuel Tank w/Gauge • AVR Automatic Voltage Regulation • Electric and Recoil Start • Low Oil Shut Off • Spar ...
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ACDelco AC-G0005 - page 3
Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 3 TABLE OF CONTENTS RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS .................................................................................................... 4 IMPORTANT SAFETY INSTRUCTIONS ................................................................. ...
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ACDelco AC-G0005 - page 4
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS What You Need to Know About Safety Instructions Warning and Important Safety Instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when operating or cleaning tools and equipment. Always contact yo ...
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ACDelco AC-G0005 - page 5
Notice Regarding Emissions: Engines certified to comply with California and U.S. EPA emissi on regulations for SORE (Small Off Road Equipment) are certified to operate on regular unleaded gasoline and may include the following emission c ontrol systems: Three-Way Catalyst (TWC) (if equipped), and E ngine Modifications (EM). Legal Requirements: Fede ...
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ACDelco AC-G0005 - page 6
Powerful Voltage: This generator produces powerful voltage, which can result in electrocution. • ALWAYS ground this generator before using it. (See “Ground the Generator” section in this manual). • Only electrical devices should be plugged into this generat or, either directly or with an extension cord. NEVER connect a building electrical s ...
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ACDelco AC-G0005 - page 7
Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 7 ...
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ACDelco AC-G0005 - page 8
In addition to the previously described safety information, fam iliarize yourself with all safety and hazard placards on this ge nerator. Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 8 ...
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ACDelco AC-G0005 - page 9
PACKAGE CONTENTS The following items are supplied with this ACDelco Model AC -G0005 6500 Surge Watts / 6000 Running Watts Electric Start Portable Generator. Verify that all items are included. STOP! If there are missing items, call 1-866-460-9436, Monday - Friday, 8 AM - 4 PM Central Time for customer service. DO NOT RETURN THIS GENERATOR TO THE RE ...
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ACDelco AC-G0005 - page 10
GENERATOR COMPONENTS Observe the locations and functions of the various components and controls of this generator. (1) 120/240 Volt AC Outlet - Used for connecting electrical devices that run on 120 and/or 240 Volt, 60 Hz, single phase, AC current. (2) Ground Terminal - Used for connecting grounding wires to properly ground this generator. (3) 120 ...
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ACDelco AC-G0005 - page 11
PREPARING THE GENERATOR FOR USE Using this Generator for the First-Time STOP! The following section describes the required steps for preparing this generator for the first use. Failure to correctly perform these steps can damage this generator and/or shorten its life. If still unsur e about how to perform any of these steps after reading this s ect ...
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ACDelco AC-G0005 - page 12
Step 2 - Add Gasoline Gasoline and gasoline fumes are highly flammable and explosive. Handling fuel can result in serious injury or burns. • Do not fill the fuel tank near a heat, sparks or an open flame. Keep gasoline away from appliance pilot lights, barbecues, el ectric appliances, power tools, etc. • Do not overfill the fuel tank. Always ch ...
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ACDelco AC-G0005 - page 13
Step 3 - Ground the Generator Failure to properly ground this generator can result in electrocution. Ground this generator by tightening the grounding nut against a groundi ng wire as illustrated in Figure 3. A No. 12 AWG (Americ an Wire Gauge) stranded copper wire is generally an acceptable grounding wire. The other end of this grounding wire shou ...
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ACDelco AC-G0005 - page 14
Step 2 - Verify Gas Level Before starting this generator, verify that there is sufficient gasoline in the fuel tank. The fuel gauge, located on the top o f this generator, indicates the gas level currently in the fuel tank. If necessary, add fresh unleaded gasoline with an octane rating of 87 or higher according to “Step 2 - Add Gasoline” of th ...
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ACDelco AC-G0005 - page 15
To start this generator: 1. Confirm that there are no electrical devices connected to this generator. Connected devices may increase the difficulty in s tarting the engine. 2. Confirm that this generator is properly grounded. (See “Ground the Gener ator” section of this manual.) 3. Turn the fuel valve to the “on” position as shown in Figure ...
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ACDelco AC-G0005 - page 16
USING THE GENERATOR After the engine has been running for several minutes, elec trical devices may be connected to this generator. AC Usage Electrical devices running on AC current may be connected accord ing to their wattage requirements. The rated (running) and surg e wattage for this ACDelco Model AC-G0005 6500 Surge Watts / 6000 Running Watts E ...
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ACDelco AC-G0005 - page 17
Electrical Device Rated (Running) Watts Additional Surge Watts air compressor (1 HP) 1500 3000 air compressor (1 - 1/2 HP) 2500 2500 airless sprayer (1/3 HP) 600 1200 box fan 300 600 clock radio AM/FM 300 0 coffee maker 1500 0 computer w/17 inch monitor 800 0 deep freezer 500 500 electric drill (1/2 HP) 1000 1000 DVD/CD player or VCR 100 0 furnace ...
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ACDelco AC-G0005 - page 18
Do not connect 50Hz or 3-ph ase loads to this generator. Figure 8 - Outlets Available on this Gene rator, from left to right, 12V DC, 240/120 AC (NEMA L14-30 plug) and 120V AC SOME NOTES ABOUT POWER CORDS Long or thin cords can require more wattage from a generator to power an electrical device. Figure 9 shows the recommended cord s according to th ...
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ACDelco AC-G0005 - page 19
3. Start this generator. 4. Carefully connect the free end of the negative wire to the negative side of the outlet on this generator. 5. When disconnecting, always disconnect the wires fr om this generator first to avoid a spark. Storage batteries emit highly explosive hydrogen gas when charged. Batteries also contain acid, which can cause severe c ...
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ACDelco AC-G0005 - page 20
Recommended Maintenance Schedule Each Use Every Month or Each 20 Hrs Every 3 Months or Each 50 Hrs Every 6 Months or Each 100 Hrs Every Year or Each 300 Hrs Engine Oil Check Level X Replace X Air Filter Check X Clean X Fuel Filler Cap Clean X Spark Plug Check/Clean X Fuel Tank Verify Gas Level X Clean X Figure 10 - Recommended maintenance schedule ...
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ACDelco AC-G0005 - page 21
Changing/Adding Oil The oil level in this generator should be checked before each us e. (See Figure 10.) When the oil level is low, add oil until th e level is sufficient to operate this generator. The oil capacity for this ACDelco Model AC-G0005 6500 Surge Watts / 6000 Running Watts Electric Start Portable Generator engine is 1.2 Qt. (38 fluid oz. ...
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ACDelco AC-G0005 - page 22
6. Soak the dry sponge-like elements in engine oil. Squeeze out any excess oil. The engine will sm oke during initial startup if too much oil is left in the air filter. 7. Replace the sponge-like elements in the air filter casing (the fine element first) and replace the cover. Figure 14 - Removing the Air Filter Casing. Fuel Filter Cup Cleaning The ...
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ACDelco AC-G0005 - page 23
Spark Plug Maintenance The spark plug is essential for proper engine operation. The spark plug should be intact, free of deposits, and properly gapped. A bad or incorrectly installed spark plug can cause engine damage. Model AC-G0005 Spark Plug Type F6TC Model AC-G0005 Spark Plug Gap (in/mm) 0.028-0.031/0.7-0.8 To inspect the spark plug: 1. Remove ...
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ACDelco AC-G0005 - page 24
STORAGE/TRANSPORT PROCEDURES Never place any type of storage cover on this generator while it is still hot. When transporting or storing this generator for extended time: • Allow generator to fully cool before moving it. A hot engi ne and exhaust system can burn you and ignite some materials. • Disconnect the battery used for the electric start ...
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ACDelco AC-G0005 - page 25
Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 25 TROUBLESHOOTING IMPORTANT: If trouble persists, call our customer help line at 1-866-460-9436, M onday - Friday, 8 AM - 4 PM Central Time. Symptom Cause Solution The key is set to "off." Turn the key to "BATT START" or "PULL START&qu ...
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ACDelco AC-G0005 - page 26
Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 26 SPECIFICATIONS ACDelco Model AC-G0005 6500 Surge Watts / 6000 Runni ng Watts Electric Start Portable Generator Generator Type Brush, Revolving Magnetic Field, Self Exciting, 2-Pole, Single Phase AC Output Rated Wattage (W) 6000 Surge Wattage (W) 6500 Rated V ...
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ACDelco AC-G0005 - page 27
EXPLODED VIEW AND PARTS LIST Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 27 ...
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ACDelco AC-G0005 - page 28
Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 28 PARTS LIST Item Part Qty Description Item Part Qty Descri ption 1 188F-BV Gasoline engine 50 37880 1 Low oil indicat or 2 41100 1 Frame complete 51 37310/2.8GF -3 1 Control panel 3 41310/4GF-3 2 Bot tom rubber mount A 52 37320 1 Block panel 4 41320/2.8GF-3 2 ...
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ACDelco AC-G0005 - page 29
MODEL AC-G0005 6500 SURGE WATTS / 6000 RUNNING WATTS ELECTRIC START PORTABLE GENERATOR WIRING DIAGRAM Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 29 ...
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ACDelco AC-G0005 - page 30
Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 30 NOTES: ...
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ACDelco AC-G0005 - page 31
WARRANTY LIMITED WARRANTY for ACDelco Generators from New Buffalo Corporation. Remember to save your receipt and to accurately fill out and ma il your product registration card. You must provide proof of pur chase for all warranty work. ACDelco generators are warranted to be free from defects in materials and workmanship for a period of one (1) yea ...
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ACDelco AC-G0005 - page 32
PORTABILITY KIT INSTALLATION The manufacturer recommends when using your ACDelco generator for recreational or utility functions that you properly install t he Portability Kit included with your generator purchase. All ACDelco generator models include a Portability Kit for optional installation. Portability Kits are not required for ACDelco generat ...
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ACDelco AC-G0005 - page 33
Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 33 ...
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ACDelco AC-G0005 - page 34
Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 34 ...
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ACDelco AC-G0005 - page 35
Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 35 (AC-G0005-0908) ...
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