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Zephyr AK8200AS - page 1
Use, Care, and Installation Guide www .zephyronline.com Model number: Serial Number: Date of Purchase: Sales Dealer: JUL1 1.0601 © 2010 Zephyr Corporation T ornado II AK8200AS T ornado III AK8300ASX READ AND SA VE THESE INSTRUCTIONS ...
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Zephyr AK8200AS - page 2
www .zephyronline.com ...
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Zephyr AK8200AS - page 3
1 SAFETY NOTICE ................................................................. 2-3 LIST OF MA TERIALS ....................................................... 4 INST ALLA TION Ducting Calculation Sheet ....................................... 5 Mounting Height & Clearance ................................ 6 Ducting Options ..................... ...
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Zephyr AK8200AS - page 4
Important Safety Notice READ AND SA VE THESE INSTRUCTIONS 2 www .zephyronline.com W ARNING TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS F AN WITH ANY SOLID-ST A TE CONTROL DEVICE. W ARNING TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSER VE THE FOLLOWING: a. Use this unit only in the manner intended by the man ...
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Zephyr AK8200AS - page 5
Important Safety Notice 3 W ARNING TO REDUCE THE RISK OF FIRE, USE ONL Y MET AL DUCTWORK. NOT FOR USE OVER AN OUTDOOR GRILL CAUTION T o reduce risk of fi re and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings, attics, crawl spaces or garages. OPERA TION Always leave safety grilles and fi lters in place ...
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Zephyr AK8200AS - page 6
List of Materials 4 www .zephyronline.com MODELS: AK8200AS AND AK8300ASX P ARTS SUPPLIED AK8200AS AK8300ASX 1 - Power Pack 1 - Power Pack 2 - Baffl e fi lters 3 - Baffl e fi lters 2 - Halogen light bulbs (pre-installed) 4 - Halogen light bulbs (pre-installed) 1 - Dual internal blower (pre-installed) 1 - 8” round adapter 1 - 8” round adapter ...
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Zephyr AK8200AS - page 7
5 Installation – Ducting Calculation Sheet Duct pieces To t a l Equivalent number length x used = 3-1/ 4” x 10” Rect., straight 1 Ft . x ( ) = Ft. 7”-10” Round, straight 1 Ft . x ( ) = Ft. 3-1/ 4” x 10” Rect. 9 0 0 elb ow 15 Ft . x ( ) = Ft. 3-1/ 4” x 10” Rect. 45 0 elb ow 9 Ft . x ( ) = Ft. 3-1/ 4” x 10” Rect. 9 0 0 flat elb ...
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Zephyr AK8200AS - page 8
Installation – Mounting Height & Clearance 6 www .zephyronline.com DUCTING A minimum of 6” round or 3-1/4” x 10” rectangular duct must be used to maintain maximum air fl ow effi ciency for single blower and 8” round duct for dual and remote blowers. Always use rigid type metal ducts only . Flexible ducts could restrict air fl ow by ...
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Zephyr AK8200AS - page 9
7 W ARNING FIRE HAZARD NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages. All exhaust must be ducted to the outside. Use metal ductwork only . Fasten all connections with sheet metal screws and tape all joints with certifi ed Silver T ape or Duct T ape. Some Ducting Options Installation ? ...
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Zephyr AK8200AS - page 10
8 www .zephyronline.com Installation – Specifi cations C L 11 7/16 ” 13/16” 2 5/8 ” 14 1 1/16 ” 15 13/16 ” 2 3/8 ” 14 3/4 ” 24 5/8 ” 25 15/16 ” 29 13/16 ” 4 3/4 ” 11 7/16 ” 1 5/16 ” 6 1/2 ” 1 1/2 ” C L elec. k/o AK8200AS top AK8200AS front AK8200AS/AK8300ASX side 5” 7 3/4 ” 11 7/16 ” 14 1 1/16 ” 15 13/16 ” ...
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Zephyr AK8200AS - page 11
9 ELECTRICAL W ARNING All Electrical work must be performed by qualifi ed electrician or person with similar technical know how and background. For personal safety , remove house fuse or open circuit breaker before beginning installation. Do not use extension cord or adapter plug with this appliance. Follow national electrical codes or prevailing ...
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Zephyr AK8200AS - page 12
10 www .zephyronline.com Installation – Installing the Power Pack 1. Install blower into Power Pack AK8200AS - Blower is pre-installed AK8300ASX - Refer to page 1 1 for instructions Remove support screw from top of Power Pack before installing into cabinet. FIG 2b 2. Install 8” round adapter to top of Power Pack. See page 1 1, step 3 for instuc ...
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Zephyr AK8200AS - page 13
11 MUL TIPLE BLOWERS ARE COMP A TIBLE WITH AK8300ASX ONL Y . AK8200AS INCLUDES A 1000 CFM DUAL BLOWER ONL Y . FOR REMOTE BLOWER PREP ARA TION INSTRUCTIONS TURN TO P AGE 12. 1. Position blower plate over bracket on inside back of hood and pivot up. Secure plate to hood with (2) 10x3/16” screws. (blower pictured is a PBI-1 100A) 2. Connect 6 pin ma ...
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Zephyr AK8200AS - page 14
12 www .zephyronline.com Installation – Remote Blower Preparation 1. Place 8” round adapter on top of power pack and secure with (4) M4x8 screws. Connect 8” round duct work to 8” round adapter . 2. Install threaded end of remote blower wiring through external blower wiring knock out (B) located in junction box on top of power pack. 3. Place ...
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Zephyr AK8200AS - page 15
13 F The standard baffle filters are required to be cleaned frequently and as recommended in order to maintain blower efficiency . If improperly maintained, residue from cooking will sift through filters and cause damage to hood blowers and other sensitive components; and possible clog duct work and create a fire hazard. Blower On/Off Adjust 3 Spee ...
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Zephyr AK8200AS - page 16
Features & Controls – T ouch Controls 14 www .zephyronline.com B a ffl e Filt er Cl ean R em i n d er Whether your hood is installed as an exhaust or purifying unit, a set if baffle filters are fitted by the factory , These baffle filters are intended to filter out residue from cooking. They need not be replaced on a regular basis but are req ...
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Zephyr AK8200AS - page 17
15 FCC Caution: T o assure continued compliance, any changes or modifi cations not expressly approved by the party responsible for compliance could void the user ’s authority to operate this equipment. (Example - use only shielded interface cables when connecting to computer or peripheral device. This device complies with Part 15 of the FCC Rule ...
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Zephyr AK8200AS - page 18
Maintenance – Cleaning and Installing Filters 16 www .zephyronline.com SURF ACE MAINTENANCE: Clean periodically with hot soapy water and clean cotton cloth. Do not use corrosive or abrasive detergent, or steel wool/ scoring pads which will scratch and damage surface. Do not use products containing chlorine bleach or orange cleaners. For heavier s ...
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Zephyr AK8200AS - page 19
17 REPLACING LIGHT BULBS CAUTION: Light bulb becomes extremely hot when turned on. DO NOT touch bulb until switched off and cooled. T ouching hot bulbs could cause serious burns. Make sure all power is turned off and bulbs are not hot. Remove by turning bulb counter clockwise. Note: Bulb does not unscrew; it turns 60 degrees, stops and falls out. I ...
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Zephyr AK8200AS - page 20
T roubleshooting 18 www .zephyronline.com TROUBLESHOOTING PROCEDURES FOR TORNADO II AND TORNADO III Issue Cause What to do After installation, the unit doesn’t work. 1. The power source is not turned ON. 1. Make sure the circuit breaker and the unit’s power is ON. 2. The power line and the cable locking connector is not connecting properly . 2. ...
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Zephyr AK8200AS - page 21
19 DESCRIPTION P ART # Replacement Parts Light Bulb MR16 (GU10) 35W (each) Z0B-0023 Baffl e Filter (each) 50210010 Remote Control 14000005 Optional Accessories Liner ,36” (AK8200AS) AK0806AS Liner ,42” (AK8200AS) AK0842AS Liner ,48” (AK8300ASX) AK0848AS Liner ,54” (AK8300ASX) AK0854AS Liner ,60” (AK8300ASX) AK0860AS T o order parts, visi ...
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Zephyr AK8200AS - page 22
1-888-880-8368 STAPLE YOUR RECEIPT HERE TO OBTAIN SERVICE UNDER WARRANTY OR FOR ANY SERVICE RELATED QUESTIONS, please call: Zephyr Corporation (referred to herein as “we” or “us”) warrants to the original consumer purchaser (referred to herein as “you” or “your”) of Zephyr products (the “Products”) that such Products will be fre ...
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