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Lincoln Electric CLASSIC 11572 - page 1
CLA SSIC ® 300 D PERKINS OPERATOR’S MANUAL For Machines with Code Numbers 11572, 11573, 11640, 11641 $ April, 2010 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part ...
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Lincoln Electric CLASSIC 11572 - page 2
&)% % A@H6C656BF:A>6?E 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ___________________________ ...
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Lincoln Electric CLASSIC 11572 - page 3
)) 0*42?3FC? 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4. b. Use suitable clothing made from durable flame-resistant material to protect your sk ...
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Lincoln Electric CLASSIC 11572 - page 4
&)#+) ## 0 A@H6C656BF:A>6?E 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 .b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations. 8.c. Ground the equipment in accordance with the ...
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Lincoln Electric CLASSIC 11572 - page 5
:G *+0 :G Mar ‘93 ')M,+ &%**W)+M Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: *OC6EN'@FC*@F5286#YC4 1. Protegez-vous ...
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Lincoln Electric CLASSIC 11572 - page 6
G G Thank Y ou for selecting a (,# +0 product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! )625E9:D&A6C2E@CD $2?F2=4@>A=6E6=J before attempting to use this equipment. Save this manual and keep it handy for q ...
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Lincoln Electric CLASSIC 11572 - page 7
G: G: + #&&%+%+* Page ?DE2==2E:@? ? ...
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Lincoln Electric CLASSIC 11572 - page 8
%*+ ## + &% #** R')" %* +% # *' + &%*#** R')" %* $2<6$@56= 6D4C:AE:@? *A665)'$ :DA=246>6?E *E2CE:?8 2A24:E:6D *JDE6> 4 Cylinder 135 cu. in 1 ...
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Lincoln Electric CLASSIC 11572 - page 9
%*+ ## + &% #** R')" %* %)# *) '+ &% The Classic® 300D Perkins is a heavy duty, engine driven, DC arc welding power source, capable of providing constant current output for stick welding or DC TIG welding. This welder is wound with all c ...
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Lincoln Electric CLASSIC 11572 - page 10
%*+ ## + &% #** R')" %* ')&') + &% %*+ ## + &% /,*+*' )" ))*+) Some federal, state or local laws may require that engines be equipped with exhaust spark arresters when they are operated in ce ...
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Lincoln Electric CLASSIC 11572 - page 11
')&') + &%*) - ) E96 6?8:?6 @A6C2E:?8 2?5 >2:?E6?2?46 :?DECF4E:@?DDFAA=:65H:E9E9:D>249:?6 ------------------------------------------------------------------------ & # This unit is supplied from the factory with the engine crankcase filled with a high quality SA ...
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Lincoln Electric CLASSIC 11572 - page 12
%*+ ## + &% #** R')" %* ++) 0) % The Classic® 300D Perkins is equipped with a wet charged battery. The charging current is automatical- ly regulated when the battery is low (after starting the engine) to a trickle current when the battery is ...
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Lincoln Electric CLASSIC 11572 - page 13
&') + &% % %X&') + &% Operate the welder with the doors closed. Leaving the doors open changes the designed air flow and can cause overheating. *+)+ % + #** R ')" %* *#% % 1. Tur ...
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Lincoln Electric CLASSIC 11572 - page 14
&') + &% #** R')" %* % %)" % Lincoln Electric selects high quality, heavy-duty industrial engines for the portable welding machines we offer. While it is normal to see a small amount of crankcase oil consumption during initial operation, exce ...
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Lincoln Electric CLASSIC 11572 - page 15
&') + &% ,/ # )0'&.) If a GFCI Module is tripped, See the MAINTENANCE section for detailed information on testing and reset- ting the GFCI Module. The AC auxiliary power, supplied as a standard, has a rating of 3.0 KVA of 115/230 VAC (60 hertz). With the 3.0 KVA, 115/230 VAC auxiliary powe ...
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Lincoln Electric CLASSIC 11572 - page 16
**&) * #** R')" %* &'+ &%# +,)* (Field Installed) %)#&'+ &%* ':A6 +92H:?8 H:E9 2? 2C4 H6=56C 42? 42FD6 7:C6 6IA=@D:@? 52>286 E@ 6=64EC:4 H:C:?8 @C E@ E96 ...
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Lincoln Electric CLASSIC 11572 - page 17
**&) * . ))&'+ &%* .:C6665$@5F=6" Provides constant voltage (CV) output with improved arc stability for Innershield welding. Excellent for MIG welding. Recommended wire feeders are the LN-7, LN-23P and LN-25. (Factory installed on the K1643- ...
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Lincoln Electric CLASSIC 11572 - page 18
$ %+%% *+0 '),+ &%* %)# %*+),+ &%* Blow out the welder and controls with an air hose at least once every two months. In particularly dirty locations, this cleaning may be necessary once a week. Use low pressure air to avoid driving dirt into the insulation ...
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Lincoln Electric CLASSIC 11572 - page 19
$ %+%% Replace brushes when they wear within 1/4” of the pigtail. A complete set of replacement brushes should be kept on hand. Lincoln brushes have a curved face to fit the commutator. Have an experienced mainte- nance man seat these brushes by lightly stoning the commutator as the armature rotates at full spee ...
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Lincoln Electric CLASSIC 11572 - page 20
$ %+%% #** R')" %* ...
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Lincoln Electric CLASSIC 11572 - page 21
$ %+%% $&,# +*+ % % )*++ % ')&,) The GFCI module should be properly tested at least once every month or whenever it is tripped. To proper- ly test and reset the GFCI module: • If the module has tripped, first carefully remove any load and ...
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Lincoln Electric CLASSIC 11572 - page 22
+)&,#*&&+ % #** R')" %* If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #@42=#:?4@=?FE9@C:K65:6=5*6CG:4624:=:EJ for technical troubleshooting assistance before you ...
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Lincoln Electric CLASSIC 11572 - page 23
#** R')" %* +)&,#*&&+ % Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #@42=#:?4@=?FE9@C:K65:6=5*6CG:46 ...
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Lincoln Electric CLASSIC 11572 - page 24
+)&,#*&&+ % #** R')" %* #+)&% #)+)&,#*&&+ %, .:E9 5=6C@?EC@=*H:E49:?E96FE@'@D:E:@? ?8:?6.:==%@E)6EFC?E@#@H 5=6:?AAC@I:>2E6= ...
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Lincoln Electric CLASSIC 11572 - page 25
+)&,#*&&+ % #** R')" %* #+)&% #)+)&,#*&&+ %, .:E9 5=6C@?EC@=*H:E49:?E96,+&'@D:E:@? ?8:?6.:==%@E':4<X,A*A665.96? +96C4 ...
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Lincoln Electric CLASSIC 11572 - page 26
+)&,#*&&+ % #** R')" %* If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #@42=#:?4@=?FE9@C:K65:6=5*6CG:4624:=:EJ for technical troubleshooting assistance before you ...
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Lincoln Electric CLASSIC 11572 - page 27
+)&,#*&&+ % #** R')" %* Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #@42=#:?4@=?FE9@C:K65:6=5*6CG:46 ...
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Lincoln Electric CLASSIC 11572 - page 28
+)&,#*&&+ % #** R')" %* If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #@42=#:?4@=?FE9@C:K65:6=5*6CG:4624:=:EJ for technical troubleshooting assistance before you ...
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Lincoln Electric CLASSIC 11572 - page 29
)$* #** R')" %* NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram f or a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible , write to the Service ...
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Lincoln Electric CLASSIC 11572 - page 30
)$* #** R')" %* N OTE: This diagram is for reference only. It may not be a ccurate for all machines covered by this manual. The specifi c diagram for a particular code is pasted inside the machine on one of the enclosu re panels. If the diagram is illegible, write to the Servi ...
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Lincoln Electric CLASSIC 11572 - page 31
)$* #** R')" %* .56 SKID O MOUNTING HOLE O .56 SKID MOUNTING HOLE NOTES: OIL AND WATER IN ENGINE, BUT NO FUEL. N.A. CENTER OF GRAVITY WITH O N.B. .56 TRAILER MOUNTING HOLES. S10766 C PART NO. WELDER ABC D F G H J K S10766-8 65.0057.708.70 27.94 12.8241.66 3.25 CLASSIC 300D PER ...
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Lincoln Electric CLASSIC 11572 - page 32
%&+* #** R')" %* ...
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Lincoln Electric CLASSIC 11572 - page 33
%&+* #** R')" %* ...
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Lincoln Electric CLASSIC 11572 - page 34
. )% % - *& '), &% ++%+ &% . )%,% +%LT& *A2?:D9 C6?49 6C>2? '@CEF8F6D6 !2A2?6D6 9:?6D6 "@C62? C23:4 READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. S ...
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Lincoln Electric CLASSIC 11572 - page 35
. )% % - *& '), &% ++%+ &% . )%,% +%LT& *A2?:D9 C6?49 6C>2? '@CEF8F6D6 !2A2?6D6 9:?6D6 "@C62? C23:4 LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE PARA ESTE EQUIP AMENTO E AS P ARTES DE USO, E SIGA AS PRÁ TICAS DE SEGURANÇA DO EMPREGADOR. l Keep you ...
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Lincoln Electric CLASSIC 11572 - page 36
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products • ...
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