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Cornelius FlavorFusion Series - page 1
FlavorFu sion Instal lation Manual © 2005-2006, IMI Corne lius Inc. - 1 - Publication Number: 621057601INS INSTA LLATION MANUAL Fla v or Fusion with Cold Carbonation D ESCRIPTION The FlavorFusion ser ies of d ispensers s olv es your ic e and bev erage ser vice needs in a s anitar y , space saving, econ omical wa y . Desig ned to be m anually fille ...
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Cornelius FlavorFusion Series - page 2
FlavorFus ion Inst allation Man ual Publication Number: 621057601INS - 2 - © 2005-2006, IMI Cornelius Inc. S AFETY I NSTRUCTIONS Read and Follow all Safety Instructions Read and follow all sa f e ty instr uction s in this ma nual and on th e machin e (decals, label s, and laminated card s). Read an d understand all applic able OSHA (Occ upation S ...
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Cornelius FlavorFusion Series - page 3
FlavorFu sion Instal lation Manual © 2005-2006, IMI Corne lius Inc. - 3 - Publication Number: 621057601INS I NSTALLATION IMPOR T ANT : T O THE INST ALLE R. It is the respons ibility of the Installer to ens ure that the water suppl y to the dispe nsing equipment is pro v ided with pr otec tion a gainst back flow by an air gap as define d in ANSI/AS ...
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Cornelius FlavorFusion Series - page 4
FlavorFus ion Inst allation Man ual Publication Number: 621057601INS - 4 - © 2005-2006, IMI Cornelius Inc. NO T E: See ap plicable Flow Diagram (see FIGURE 8) or Decal on the lower fr ont of the unit for the location of syrup and wate r connections. 6. Clean th e hopper interio r (see CLEANIN G INSTR UCTIONS i n Owner’ s Manual). 7. Conne ct the ...
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Cornelius FlavorFusion Series - page 5
FlavorFu sion Instal lation Manual © 2005-2006, IMI Corne lius Inc. - 5 - Publication Number: 621057601INS G ATE R ESTRICTOR P LATE AND A DJUSTMENT The rate at which ice is dispens ed can be adjusted by varyi ng the openi ng of the g ate restr ictor pl ate as illustra ted in FIGUR E 1. Red ucing the di spense rate of ice is es peciall y desirable ...
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Cornelius FlavorFusion Series - page 6
FlavorFus ion Inst allation Man ual Publication Number: 621057601INS - 6 - © 2005-2006, IMI Cornelius Inc. P R OGRAMMING M ODE The programmi ng mode is exactly the same for both brand a nd bonus keypads. T o en ter the programmin g mode, press a nd hold the two program buttons (see FIGURE 4) at the top of the ke ypa d f or approximately 4 s econds ...
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Cornelius FlavorFusion Series - page 7
FlavorFu sion Instal lation Manual © 2005-2006, IMI Corne lius Inc. - 7 - Publication Number: 621057601INS Setting W a ter Flow Rate Setting th e water flow rate wil l require a timed disp ense. T o ac complish t his, the follo wing p rocedure should b e follo wed: 1. Enter programming mode for the valve bloc k by simultan eously pressing a nd hol ...
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Cornelius FlavorFusion Series - page 8
FlavorFus ion Inst allation Man ual Publication Number: 621057601INS - 8 - © 2005-2006, IMI Cornelius Inc. Back Room Pac kag e P osition (BRP) FIGURE 5 Adjusting Syrup/W ater Ratio (Brix) Timed Disp ense Procedure 1. Enter programming mod e f or the valve bloc k by simultane ously pre ssing and ho lding bot h programming buttons for 4 seconds (se ...
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Cornelius FlavorFusion Series - page 9
FlavorFu sion Instal lation Manual © 2005-2006, IMI Corne lius Inc. - 9 - Publication Number: 621057601INS M OUNTING T EMPLATE FIGURE 6. Fla v orFusion Mo unting T e mplate 3 0 26 3 / 8 11 3 /16 15 / 1 6 1 8 5/ 8 12 9 3 1/2 9 1/2 11 2 3 21 1/4 3 0 3 11 / 2 REMOV A B L E S INK RECOMM ENDED COUNTER OPENI NG S IZE 9 X 12 FOR UTIL ITIE S A ND B EVERA ...
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Cornelius FlavorFusion Series - page 10
FlavorFus ion Inst allation Man ual Publication Number: 621057601INS - 10 - © 2005-2006, IMI Cornelius Inc. D RIP T RAY D RAIN A SSEM BL Y FIGURE 7. Drip T ray Drain Assemb ly DRAIN LINE 1" I.D. PLASTIC TUBING (6') WITH INSULATION HOSE CLAMP ...
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Cornelius FlavorFusion Series - page 11
FlavorFu sion Instal lation Manual © 2005-2006, IMI Corne lius Inc. - 11 - Publication N umber: 621057601INS D IAGRAMS Flow Diagram FIGURE 8. Flo w Diagram COLDPLATE CW PW CW PW CW PW CW PW PW CW CW PW 1 23 57 4 W3 W2 W3 W2 89 10 11 13 14 W3 W2 12 B4 B1 B2 B7 B8 B5 B6 IN OUT CARB TANK 1 2 3 4 5 6 7 W2 W3 W2 W1 8 9 10 11 12 13 14 W3 W2 W3 W1 W3 W2 ...
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Cornelius FlavorFusion Series - page 12
FlavorFus ion Inst allation Man ual Publication Number: 621057601INS - 12 - © 2005-2006, IMI Cornelius Inc. Wiring Diagram FIGURE 9. Wiring Diag ram - 120V Unit LED. ICE CUBE GRAPHIC TIME TIME WHT BLK RED RED RED BLK BLK BLK YEL OPTIONAL NOT USED WITH NO BONUS OPTIONAL NOT USED WITH NO BONUS GRN/YLW BLU BRN BLK BLK BLK BLK WHT WHT WHT BLK GRN GRN ...
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Cornelius FlavorFusion Series - page 13
FlavorFu sion Instal lation Manual © 2005-2006, IMI Corne lius Inc. - 13 - Publication N umber: 621057601INS Wiring Schematic FIGURE 10. Wiring Sche matic L1 L2 CARB MOTOR AGITATOR MOTOR OPTIONAL LIGHTING BALLAST FLOURESCENT LIGHT STARTER XFRMR1 L1_IN L2_IN CARB MOTR CARB MOTR_L2 AGITATOR AGITATOR_L2 L1_BALLAST BALLAST_L2 XFORMER_L1 L2_XFORMER INT ...
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Cornelius FlavorFusion Series - page 14
FlavorFus ion Inst allation Man ual Publication Number: 621057601INS - 14 - © 2005-2006, IMI Cornelius Inc. T R OUBLESHOOTING IMPOR T ANT : Only qualified per sonnel should service internal components or electrical wiring. W ARNING : If repair s are to be made to a pr oduct system , remov e qui c k disc onnects f rom the applica b le p roduct tank ...
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Cornelius FlavorFusion Series - page 15
FlavorFu sion Instal lation Manual © 2005-2006, IMI Corne lius Inc. - 15 - Publication N umber: 621057601INS Bev e rage does n ot dispen se No 24 V AC to v al v es Restore 24 V AC to v alves No C O 2 pr essure Rest ore CO 2 pressu re Bev e rage is too swee t V alve brix requi res adjustme nt Adjust valv e brix Carbon ator is not o perating Repair ...
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Cornelius FlavorFusion Series - page 16
FlavorFus ion Inst allation Man ual Publication Number: 621057601INS - 16 - © 2005-2006, IMI Cornelius Inc. No Syr up or W atered d own drink dispen sed Syr up supply is empty Replace B IB BIB pu mp not wor king Replace BIB pump No C O 2 or compresse d air supply to BIB pu mp , or not eno ugh pressu re Check CO 2 pressure reg ulator setting . 65 p ...
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Cornelius FlavorFusion Series - page 17
FlavorFu sion Instal lation Manual © 2005-2006, IMI Corne lius Inc. - 17 - Publication N umber: 621057601INS D IAGNOSTICS G UIDE FOR THE M AIN C ONTR OL B OA R D Stat e Observ ed State of Red LED Sensor Input Contr ol Response Service Remedy 0F l a s h r a t e 3 second s Both pr obes read “wet” Standby mode. Pump = OFF No ser vice required 1F ...
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Cornelius FlavorFusion Series - page 18
FlavorFus ion Inst allation Man ual Publication Number: 621057601INS - 18 - © 2005-2006, IMI Cornelius Inc. D IAGNOSTICS G UIDE FOR F LA V OR F USION K EYP AD L IGHTING Contact your local sy rup or be verage equipme nt distr ibutor for additional inf or mation and troublesh ooting of bev era ge system. Observatio ns of LED Lighting on Customer Int ...
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