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Audi AUD-S - page 1
INST ALLA TION AND OWNER’S MANUAL As of date of man ufacture, meets all ANSI/UL 325 Safety Requ irements fo r Vehic ular do or oper ators AUD-S AU SERIES WITH SOLID ST A TE CONTROL CIRCUITR Y DRA WBAR COMMERCIAL VEHICULAR DOOR OPERA T ORS READ THIS MANUAL CAREFULLY BE FORE INSTALLAT ION OR USE SAVE THESE INSTRU CTIONS ! Serial #: Date Installed: ...
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Audi AUD-S - page 2
READ THESE STATEMENTS CA R EFULLY AND FOLLOW THE INSTRUCTIONS CLOSELY. The Warning and Caution boxes througho ut th is manual are th ere to protect you and your equipment. Pay close at tention to these boxes as you follow the manual. WARNING Indicates a MECHANICAL haz ard of INJURY OR DEATH. Gives instructions to avoid the ha zard. CAUTION Indicate ...
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Audi AUD-S - page 3
M O D EL AU D- S OP ER AT O R A P P LI C AT I O N S : Drawbar op erators are for commercial and in dustrial use on secti onal over head do ors whic h use horiz ontal track wi th norm al radi us. A dra w bar opera tor i s not suitab le for do ors with high lift exceed ing 24 inc hes or vert ical lift doors. The in stallati on re quires a min imum cl ...
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Audi AUD-S - page 4
Before starting the installation of the operator, the door m ust be in good working condition and properly counterbalanced. Inspect the door and track for loose or m issing hard ware. Test the door manually for balance and ease of op eration. Lubricate door hinges and rollers. If necessary , ad just the springs for proper counterbalance of the door ...
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Audi AUD-S - page 5
T O REDUCE THE RISK OF SEVERE INJUR Y O R D E A T H : R E AD AN D F O L L O W AL L INST ALLA TION INSTRUCTIONS! WARNING ITEM # PART# DESCRIPTION QUAN. 1 Operat or Po wer Head 1 2 Tra ck Rails 2 7 00 6031 3/8 -16 Keps Hex Nut 6 8 10131 5 3/8 - 16 X 6-1/2 Hex H ead Blot 1 9 10 7049 Track Bracket AR 10 006 034 1/2 - 15 Hex Nut 2 11 006 049 1/2 S plit ...
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Audi AUD-S - page 6
2) After the track is assembled, position track assemb l y onto the operator power head and attach w ith four 3/8”-16 x 1” bolts, lock washers and nuts (supplied in a separate hardw are package #100470). NOTE: To k eep #41 chain (used on 1/2 and 3/4 H.P. operators) cen tered on the threaded stud, place a .065" thick flat washer (provided) ...
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Audi AUD-S - page 7
TO A VOID D A M AGE TO DOOR A ND OPERATOR ENSURE A LL DOOR LOCKS A RE DIS ABLED. USE A N IN TERLOCK SW ITCH IF A LOCK IS REQU IRED TO RE T A IN FUNCTIONA LITY. CA UTION 1) Locate the center of the doo r and mark a line on the wall directly abo ve the door. Ex tend this line approximately 20” up the w all. See Figure 5. A MINIMUM OF TWO PER SONS A ...
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Audi AUD-S - page 8
4) Mount the front mounting bracket ( Item 9) to the mounting pad as shown in Fig ure 8. The location of the door’s torsion shaft may prevent you from placing the mountin g pad in the location shown. Mount the pad as close as possible to t hree (3) inches above the door’s high arc point. 6) Swing the operator to a horizontal position above the ...
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Audi AUD-S - page 9
8) Figure 12 details a ty pical method of hanging the operator from the ceiling. Each installation will vary due to the difference in building structure s; but in all installations side braces should be used to further strengthen the installation. I f the operator track (rail) is lo ng er than 15 feet a m id support is recommended. 9) Fully close t ...
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Audi AUD-S - page 10
TO A VOID DAMAGE TO DOOR A ND OPERA T OR ENSURE A LL DOOR LOCKS A RE DIS ABLED. USE A N INTERL OCK SWITCH IF A LOCK IS REQU IRED TO RE T A IN FUNCTIONA LITY. CA UTION TO PR EVENT THE RISK OF PERSONA L INJU RY AND /OR D A M AGE TO DOOR OR PROPERTY, ONL Y OPERA TE DOOR CONTROL WHEN DOOR IS IN CLEA R V IEW. IF CONTROL STA TI ON C A NNOT BE LOCATED WHE ...
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Audi AUD-S - page 11
Figure 15 OPEN TB1 STOP CLOSE OPEN COM CLOSE STOP NO REV NC REV PHOTO COM SINGLE ILOCK 24 VAC COM SAFE FINISH PHOTOBEAM 3-WIRE PH OTOBEAM MOTOR CONT ROL BOARD Door Edge and P hotoelectric Wiring See text on pa ge 10 for ope ration when S afe-Finish™ or Access Alliance Safe-Fini sh II™ photo- beams are connecte d. Note: When adding a photocell d ...
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Audi AUD-S - page 12
12 NOTE: It is now necessary to turn on the power in order to change the Operatin g Mode (if applicable), progr am any changes de sired to th e operator’s other settings, check for proper performance of all the operator’ s features to include the brake (if applicable) an d clutch (adjusting settings if necessary ); and to set and finalize any a ...
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Audi AUD-S - page 13
OPER A TION AND A DJUSTM ENT INSTRUCTIONS 13 IMPORT ANT SA F ETY INSTR UCTIONS FOR OWNER • Understand all of the operating features of y o ur door control sy s tem at the time of its installation. Your installin g dealer will demonstrate them for y ou. • NEVER let children operate or play w ith door controls. Keep the Remote Control awa y from ...
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Audi AUD-S - page 14
14 OPER A TION AND A DJUSTM ENT INSTRUCTIONS Changing the Switch Selectable Operation Modes The following m o des are selected by setting the on-board dip switches, Figure 20 at right show s where the switches are located on the operator control board. For each Operational Mode, the switches are set to eith e r ON or OFF according to the table at r ...
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Audi AUD-S - page 15
OPER A TION AND A DJUSTM ENT INSTRUCTIONS 15 TS Operation Open Button : Momentary activation; open override of closing door. Close Button : Momentary activation. Stop Button : Momentary activation; stops open, close or reverse action. Single Button : Momentary activation to op en; open override of closing door, closes door from mid-stop or open lim ...
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Audi AUD-S - page 16
The sole noid operate d brake may require occasi onal adj ustmen t. Adjus tment is necess ary if door tends to drif t downward a fter reaching the open li mit . Foll ow t he inst ructi ons belo w a nd us e Figu r e 2 1 as a gui d e. (1) L oosen shoe a djustin g screw and bottom bracke t arm of solen oid. (2) M ove ta b unti l drum has a slig ht dra ...
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Audi AUD-S - page 17
remember to use the STOP butt on to stop the door at th e Fu lly Open Positio n. 4) Depress the limit nut retaining pla te (D) so it disengag e s from the slots in the lim it nuts. Turn the OPEN lim it nut (E) on the shaft until it engages the Open Limit Switch (A). You will need to listen for an audible click. Release the retaining bracket and be ...
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Audi AUD-S - page 18
CLUTCH A DJUSTMENT The clutch serves to protect th e door, the electric operator and other equipment from undue stress or damage caused by starting forces and/or an obstruction to the door. It should be set no tighter than is necessary to sm oothl y and consistently move the door throughout its full range of trav el. When properly set, it w ill sli ...
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Audi AUD-S - page 19
Following installation, the operator MUST be tested and respond correctly to all controls as specif ied on the w iri ng diagram. Keep personnel and equipm ent clear of the area beneath the door w hen performing the tests. When testing the 3-button wall station, fi rst obse rve that each button operates the door in the direction indicated and that t ...
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Audi AUD-S - page 20
575 VOL TS, 3 PHASE SINGLE VOL TAGE MOTOR BL/BLK BL/BLK TO REVERSE MOTOR, SWITCH LEADS 1 & 3 L1 4 L2 YELLOW WHITE BLACK ORANGE BLUE RED Wire Nut Connect ion 3 BLUE (T ,J, H) YELLOW BLUE RED BLACK A.O. SMITH SINGLE VOL T AGE - 1 15 V AC, 1P MOTOR RED (AU) YELLOW 3 2 1 4 Wire Nut Connect ion L1 L2 1 2 3 RED BLUE ORANGE BLACK WHITE YELLOW 4 BRAKE ...
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Audi AUD-S - page 21
WIRING DIAGRAM/SCHEMA TIC - THREE PH A SE 21 575 VOL TS, 3 PHASE SINGLE VOL T AGE MOTOR BL/BLK BL/BLK TO REVERSE MOTOR, SWITCH LEADS 1 & 3 L1 4 L2 YELLOW WHITE BLACK ORANGE BLUE RED Wire Nut Connection 3 BLUE (T ,J,H) YELLOW BLUE RED BLACK A.O. SMITH SINGLE VOL T AGE - 1 15 V AC, 1P MOTOR RED (AU) YELLOW 3 2 1 4 Wire Nut Connecti on L1 L2 1 2 3 ...
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Audi AUD-S - page 22
FIGURE 24 - OPERA TOR DIMENSIONS 107093 OPER A TOR DIMENSIONS / NOTES 22 NOTES ...
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Audi AUD-S - page 23
Ref Part # Descrip tion Assem blies A 106798 Frame Assembly w/Sh afts, AUD (1 /3 HP) 1074 12 Fram e Assembly w/Shafts, A UD (1/2 & 3/ 4 HP) C 11007 5 Clutch Shaf t Assembl y, AUD D 109 848 Driv e Shaft Assem bly, A UD (1/3 H P) 110 078 Drive Shaft A ssembly , AUD (1/2 & 3/4 HP ) F 10626 5 Fro nt Id ler Asse mbly G 10017 4 Do or Ar m Assembl ...
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Audi AUD-S - page 24
Manufacturer’s Lim ited Warranty Linear L LC warr ants its All star brand c ommercial door oper ators to be f ree from def ect in ma terial and w orkmanshi p for a peri od of tw o (2) years from the da t e of purch ase. To obtain service contact y our dealer. To obtain se rvice under th is warranty the buyer m ust obtain author ization instructio ...
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