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Honda Automobiles TruGear HRC7113 - page 1
R OWNER’S MANU AL HRC7113 TruGear ® Mid-size Commercial Mower © 1998 American Honda Motor Co., Inc. – All Rights Reserved ...
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Honda Automobiles TruGear HRC7113 - page 2
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Keep this owner’s manual handy, so you can refer to it at any time, and make sure the manual stays with the commercial mower if you sell it. This owner’s manual is considered a permanent part of th ...
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Honda Automobiles TruGear HRC7113 - page 3
r INTRODUCTION Congratulations on your selection of a Honda commercial mower! We are certain you will be pleased with your purchase of one of the finest lawn mowers on the market. We want to help you get the best results from your new mower and to operate it safely. This manual contains the information on how to do that; please read it carefully. A ...
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Honda Automobiles TruGear HRC7113 - page 4
A FEW WORDS ABOUT SAFETY Your safety and the safety of others is very important. And using this lawn mower safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to the potential hazards that could ...
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Honda Automobiles TruGear HRC7113 - page 5
INTRODUCTION Contents A Few Words About Safety. ...... CONTENTS. ................. MOWER SAFETY. ............ Safety Information ............. Important Message to Employers. .. Safety Label Locations. ......... CONTROLS & INDICATORS .... Locations. ......... Controls. .......... Indicators. ......... TRANSPORTING AND ......... ......... ...... ...
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Honda Automobiles TruGear HRC7113 - page 6
INTRODUCTION Sparkplug.. ...................................... ..3 2 Valve Clearance. ..................................... .33 Carburetor. ......................................... .34 Throttle Cable ....................................... .34 Lubrication Points. .................................... .35 Control Linkage Adjustment ................ ...
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Honda Automobiles TruGear HRC7113 - page 7
SAFETY INFORMATION Most accidents with walk-behind mowers can be prevented if you follow all instructions in this manual and on the mower. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others. Avoid Rotating Blades A rotating blade can cause serious cuts and even ampu ...
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Honda Automobiles TruGear HRC7113 - page 8
MOWER SAFETY IMPORTANT MESSAGE TO EMPLOYERS As an employer, you have special responsibilities to the people who work for you. Before you ask anyone to operate this mower, you need to determine whether the person is old enough, large enough, and strong enough to safely handle and control the mower. Then be sure the employee reads and understands all ...
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Honda Automobiles TruGear HRC7113 - page 9
MOWER SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact vour Honda Commercial Mower dealer for a replacement. 7 ...
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Honda Automobiles TruGear HRC7113 - page 10
MOWER SAFETY 8 ...
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Honda Automobiles TruGear HRC7113 - page 11
Controls & Indicators LOCATIONS FUEL FILLER ENGINE OIL FILL FRONT WHEEL ADJUSTMENT SPACERS MOWER DECK SERIAL NUMBER SUPPORT BAR TRANSMISSION SHIFT LEVER DIRECTION CONTROL LEVERS BLADE CONTROL- FORWARD PRESENCE LEVERS REVERSE PRESENCE Y LEVER CARBURETOR FUEL VALVE DECK HEI LEVER 9 ...
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Honda Automobiles TruGear HRC7113 - page 12
CONTROLS & INDICATORS CONTROLS Fuel Valve This valve is located on the carburetor and allows fuel to flow to the engine. Push it toward the engine to ON to allow fuel to flow, or pull it outward for OFF. The fuel valve located at the fuel tank should be used to shut off the fuel only when changing the fuel filter. ignition Switch The ignition s ...
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Honda Automobiles TruGear HRC7113 - page 13
CONTROLS & INDICATORS Operator Presence Levers The three operator presence levers are part of the safety interlock system. There is a lever at each forward direction control lever and one above the reverse support bar. When the blade control is ON, you must hold at least one lever down. Before shifting into reverse, you must hold the reverse pr ...
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Honda Automobiles TruGear HRC7113 - page 14
CONTROLS & INDICATORS 12 ...
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Honda Automobiles TruGear HRC7113 - page 15
Transporting and Storing TRANSPORTING YOUR MOWER Use a loading ramp to get the mower on and off the vehicle. Be sure both the ramps and vehicle are able to support the weight of the mower and operator. When the mower is in position, turn the fuel valve OFF to prevent the possibility of fuel leaking. Tie the mower down, front and rear, with ropes or ...
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Honda Automobiles TruGear HRC7113 - page 16
TRANSPORTING AND STORING After washing the mower, wipe dry all accessible surfaces. Start the engine outdoors, and let it run until it reaches normal operating temperature to evaporate any water remaining on the engine. While the engine is running, hold an operator presence lever and operate the blade control lever to expel water from the blade pul ...
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Honda Automobiles TruGear HRC7113 - page 17
TRANSPORTING AND STORING Draining the Fuel Tank and Carburetor 1. Loosen the carburetor drain screw and turn the fuel valve ON. DRAIN SCREW Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. l Keep heat, sparks, and flame away. l Handle fuel only outdoors. l Wipe up spills immediately. 2. Drain ...
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Honda Automobiles TruGear HRC7113 - page 18
TRANSPORTING AND STORING STORAGE PRECAUTIONS If your mower will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. Also avoid any area wit ...
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Honda Automobiles TruGear HRC7113 - page 19
Before Mowing CHECK THE MOWER For your safety and the service life of your equipment, always inspect your mower before using it. Before beginning your pre-operation check, be sure: l The mower is parked on a level surface. l The blade control lever is disengaged and the transmission shift lever is in NEUTRAL. l The ignition switch is off and the ke ...
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Honda Automobiles TruGear HRC7113 - page 20
BEFORE MOWING Tire Pressure Check the tires for proper inflation (page 36 ). CHECK THE LAWN For your safety and the safety of others, always inspect the area before mowing. Objects Anything which can be picked up by the blades and thrown is a potential hazard to you and others. Look for things like stones, sticks, bones, and wire, and remove them f ...
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Honda Automobiles TruGear HRC7113 - page 21
Operating the Mower The Honda Mid-Size Commercial Mower is a powerful, highly maneuverable mower designed to enhance the productivity of a lawn-care professional. You will need a complete understanding of its operation and a certain amount of practice with its controls to safely realize the full potential of this mower. Read this section completely ...
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Honda Automobiles TruGear HRC7113 - page 22
OPERATING THE MOWER Moving Forward Rest your finger tips on the support bar while you squeeze the direction control levers forward. As the levers move forward, they apply tension to the drive belts and power to the wheels. When the levers are fully forward, the belts are fully engaged. The maximum speed of the mower is controlled by the gear you se ...
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Honda Automobiles TruGear HRC7113 - page 23
OPERATING THE MOWER Making an Emergency Stop Grab the forward direction control levers and pull. STARTING TO MOW Objects hidden in the lawn can be thrown by the mower blades. Thrown objects can cause serious injury. . Clear lawn of all debris before mowing. l Do not operate the mower without either the dis- charge chute, mulching plug, or the entir ...
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Honda Automobiles TruGear HRC7113 - page 24
OPERATING THE MOWER MOWING TIPS Your mower is designed to trim closely on the left hand side and discharge clippings evenly on the right hand side. For best cut quality, run the engine with the throttle lever in FAST. Always mow in daylight, or under good artificial light. Mowing on Slopes Mow across slopes, not up and down. Avoid steep slopes (mor ...
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Honda Automobiles TruGear HRC7113 - page 25
Maintenance & Adjustments THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution.. Incorrect maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously hurt or killed. Always follow the inspecti ...
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Honda Automobiles TruGear HRC7113 - page 26
MAINTENANCE & ADJUSTMENTS Safety Precautions l Make sure the engine is off before you begin any maintenance or repairs. This will eliminate several potential hazards: - Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you operate the engine. - Burns from hot parts. Let the engine and exhaust system c ...
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Honda Automobiles TruGear HRC7113 - page 27
MAINTENANCE & ADJUSTMENTS Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit. Among those acts that constitute tampering are: l Removal or alteration of any part of the intake, fuel, or exhaust systems. l Altering or defeating the governor linkage or speed-adjusting mechan ...
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Honda Automobiles TruGear HRC7113 - page 28
MAINTENANCE & ADJUSTMENTS MAINTENANCE SCHEDULE ‘Service more frequently when used in dusty areas 2Replace paper filter element only *First oil change only 26 ...
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Honda Automobiles TruGear HRC7113 - page 29
MAINTENANCE & ADJUSTMENTS AIR CLEANER Check that the air cleaner elements are clean and in good condition. A dirty air cleaner will restrict air flow to the engine, reducing performance. A damaged air cleaner will allow dirt to enter the engine, causing rapid engine wear. 1. 2. 3. 4. 5. 6. 7. a. Remove the wing nut to remove the air cleaner cov ...
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Honda Automobiles TruGear HRC7113 - page 30
MAINTENANCE & ADJUSTMENTS FUEL Fuel tank capacity: 24.6 liters, 6.5 gallons . Refueling Remove the cap on the tank and check the fuel level. Refuel carefully to avoid overfilling or spilling fuel. There should be no fuel in the filler neck. Gasoline is highly flammable and explosive. You can be burned or seriously injured. When refueling: l Sto ...
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Honda Automobiles TruGear HRC7113 - page 31
MAINTENANCE 8t ADJUSTMENTS Changing the Fuel Filter Change the fuel filter at the recommended interval. 1. Close the fuel shut-off valve at the fuel tank. 2. Place a container under the filter to catch any spilled fuel. 3. Squeeze the hose clamps and remove the lines from the filter. 4. Install the new filter with the arrow pointing toward the engi ...
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Honda Automobiles TruGear HRC7113 - page 32
MAINTENANCE & ADJUSTMENTS Recommended Oil Use a high-detergent, premium quality 4-stroke engine oil certified to meet API Service Classification SJ or equivalent. - 20 0 20 40 60 80 100°F - 20 - 10 0 10 20 30 40°C AMBIENT TEMPERATURE SAE 1 OW-30 is recommended for general, all-temperature use. Other viscosities shown in the chart may be used ...
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Honda Automobiles TruGear HRC7113 - page 33
MAINTENANCE & ADJUSTMENTS Changing the Engine Oil Filter 1. Drain the engine oil. 2. Remove the oil filter and let the remaining oil drain out. 3. Correctly dispose of the old oil filter. 4. Clean the filter base with a clean cloth. 5. Coat the O-ring of the new filter with clean engine oil. 6. Hand tighten the oil filter until the O-ring seats ...
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Honda Automobiles TruGear HRC7113 - page 34
. MAINTENANCE & ADJUSTMENTS SPARK PLUG Recommended Types NGKBPRSES NDWlGEPR-U (1 Spark plugs of the wrong size or incorrect heat range can cause engine damage. Checking the Spark Plug For good performance, the spark plug should have the correct gap and be free of deposits. 1. 2. 3. 4. 5. 6. Disconnect the spark plug cap and remove any dirt from ...
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Honda Automobiles TruGear HRC7113 - page 35
MAINTENANCE & ADJUSTMENTS VALVE CLEARANCE Adjust the valves at the recommended interval. Valve clearance inspection and adjustment must be done with the engine cold. 1. Remove the valve cover. 2. Set the piston at top dead center of the compression stroke (both valves will be fully closed). The cutout mark in the starter pulley will align with ...
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Honda Automobiles TruGear HRC7113 - page 36
MAINTENANCE & ADJUSTMENTS CARBURETOR Perform this adjustment if the idle is slow or rough and you’re sure the air cleaner and spark plug are in good condition. 1. Start the engine in an area with adequate ventilation to IDLE STOP SCREW avoid carbon monoxide poisoning. Allow the engine to warm to normal operating temperature. 2. With the throt ...
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Honda Automobiles TruGear HRC7113 - page 37
MAINTENANCE & ADJUSTMENTS LUBRICATION POINTS, Grease: NGLI #2 Lithium Base EP Follow the diagram to lubricate these fittings. l Caster wheels (2) l Caster pivots (2) l Pulley pivots (1) . Spindles (2 or 3) Do not over grease the spindle. Use a long narrow screwdriver to check for grease between the pulley and the deck. If you find grease there, ...
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Honda Automobiles TruGear HRC7113 - page 38
MAINTENANCE & ADJUSTMENTS 6. To adjust the gap, remove the cotter pin and washer from the brake rod swivel. Screw the swivel in or out on the rod to set the desired gap. (The swivel always > goes into the forward hole.) Install the washer and a new cotterpin. 7. Repeat the process with the left-hand direction control lever, so that the left ...
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Honda Automobiles TruGear HRC7113 - page 39
MAINTENANCE & ADJUSTMENTS CUTTING HEIGHT The cutting height of your mower can be easily adjusted from 38 mm to 115 mm (1% to 4% inches). Always shut off the engine and remove the key before adjusting cutting height. Be sure to adjust both the front and rear wheels to the same cutting height to get the best performance and cut quality. Front Whe ...
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Honda Automobiles TruGear HRC7113 - page 40
MAINTENANCE & ADJUSTMENTS BLADES It is important for your safety and the safety of others that you inspect the blades for condition and correct installation before operating the mower. A worn, cracked, or damaged blade can break and pieces of the broken blade can become dangerous projectiles. Thrown objects can cause serious injury. Inspect the ...
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Honda Automobiles TruGear HRC7113 - page 41
MAINTENANCE & ADJUSTMENTS 5. Use a block of wood to prevent the blade from turning and remove the bolt washer, blade, and spacer. picq Do not hold the nut on the top of the spindle. Loosening the nut will affect the spindle bearing preload. 6. Repeat the process for the other blade(s). Installing the Blades 1. Reinstall the blades by placing th ...
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Honda Automobiles TruGear HRC7113 - page 42
MAINTENANCE & ADJUSTMENTS DECK BELT ADJUSTMENT AND REPLACEMENT Replace the deck belt if it is worn, frayed, or glazed. You will need to remove the deck belt to replace the transmission belts and disconnect it to replace the blade belt. Whenever you remove and replace the deck belt, check the adjustment of the belt guides, belt tension, and the ...
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Honda Automobiles TruGear HRC7113 - page 43
MAINTENANCE & ADJUSTMENTS Replace Belt 1. Move the blade control OFF and remove the belt cover. 48-inch deck shown 2. Loosen the two nuts on the belt guide at the deck pulley. 3. Starting at the engine pulley, lift the belt out of the pulley grooves. 4. Install the new belt by first setting it in the deck pulley, then the tensioner pulley, and ...
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Honda Automobiles TruGear HRC7113 - page 44
MAINTENANCE & ADJUSTMENTS BLADE BELT ADJUSTMENT AND REPLACEMENT Replace the blade belt if it is worn, frayed, or glazed. Moving belts and pulleys can cause serious injuries. Do not operate engine with the belt cover(s) removed. Before removing belt cover(s) for maintenance, remove key from ignition switch and disconnect the spark plug lead. . I ...
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Honda Automobiles TruGear HRC7113 - page 45
MAINTENANCE & ADJUSTMENTS 3. From under the deck, remove the nuts from the blade brake pivot [B] and the brake rod stay [cl. 4. Remove the deck belt from the pulley. 5. Remove the blade belt from the right (discharge side) pulley [D], and then from the remaining pulley(s). 6. The tensioner spring anchor bolt [E] should be in the shortest positi ...
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Honda Automobiles TruGear HRC7113 - page 46
MAINTENANCE & ADJUSTMENTS Install Viewed from above the mower ENGINE PULLEY LEFT TRANSMISSION GUIDE BELT GUiDE TRANSMISSION I!-- PULLEY The left-side belt is longer than the right-side. 1. Slip the left-side belt over the engine pulley, then the tensioner pulley, and finally the transmission pulley. Do not change the positions of the belt guide ...
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Honda Automobiles TruGear HRC7113 - page 47
Troubleshooting ENGINE Doesn’t Start l The key must be ON. l Blade control must be OFF. l Transmission must NOT be in REVERSE. l Fuel tank should be full of fresh fuel (page 28). l Fuel filter should be clean and free of obstructions (page 29). l Both fuel valves should be on (page 10). l Throttle should be in CHOKE for cold engine, FAST for warm ...
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Honda Automobiles TruGear HRC7113 - page 48
I TROUBLESHOOTING Cuts Poorly l Throttle should be in FAST. l Cutting height must be at the same setting at front and rear (page 37). l Blades should be in good condition (page 38). l Mower deck should be free of grass accumulation. l Deck and blade belts should be in good condition and at correct tension (page 40 & page 42). l Tall grass shoul ...
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Honda Automobiles TruGear HRC7113 - page 49
Specifications MOWER Mower Deck Length Width (chute folded) Height Dry weight Maximum speed: 1 st 2nd 3rd 4th Rev Tire Size: Drive wheel Caster wheel Tire Pressure: Drive wheel Caster wheel Mowing Height ENGINE 1 48 inch ( 1784 mm (71”) 1930mm (76”) 921 (36.0”) 1 1257mm (49.5”) 1245 mm (49.0”) 222 kg (489 lb) I.237 kg (522 lb) I 2.1 m/s ( ...
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Honda Automobiles TruGear HRC7113 - page 50
Additional Information MANUAL EN ESPAROL Una version de este manual en EspaAol esta disponible. Favor de ponerse en contact0 con el departamento de relaciones al cliente a la direction o telefono listado abajo. HONDA PUBLICATIONS These publications will give you additional information about maintaining your mower. You may order them from an authori ...
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Honda Automobiles TruGear HRC7113 - page 51
Current customer service contact information: United States, Puerto Rico, and U.S. Virgin Islands: Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership' ...
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Honda Automobiles TruGear HRC7113 - page 52
ADDITIONAL INFORMATION OXYGENATED FUELS Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the USA and Canada use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded ...
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Honda Automobiles TruGear HRC7113 - page 53
ADDITIONAL INFORMATION When. the carburetor has been modified for high altitude operation, the air-fuel mixture will be too lean for low altitude use. Operation at altitudes below 1,500 meters (5,000 feet) with a modified carburetor may cause the engine to overheat and result in serious engine damage. For use at low altitudes, have an authorized se ...
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Honda Automobiles TruGear HRC7113 - page 54
Index A adjustment, control linkage ............ .35 air cleaner ...................................... .27 air filter ........................................... .27 altitude, modifications for ............... .50 B belt blade adjustment ...................... .42 blade replacement .................... .42 deck .................................... ...
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Honda Automobiles TruGear HRC7113 - page 55
INDEX information ................................... 5 label locations .............................. 7 message to employers ................ 6 safety maintenence .............................. 23 schedule, maintenence .................. .26 shifting gears .................................. .21 shop manual ................................... 49 sl ...
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Honda Automobiles TruGear HRC7113 - page 56
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Honda Automobiles TruGear HRC7113 - page 57
Printed on Recycled Paper POM52733CVR Kinko’s 50.2002.04 PRINTED IN U.S.A. 31VG5600 00X31-VG5-6000 ...
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