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Harman Stove Company XL - page 1
ShadowLight XL Direct V ent Gas Fireplace Insert Owners Manual W ARN ING : If th e info rmat ion in this manua l is not follo wed exactly , a fire or explosion may result causing property damage, personal injury or loss of life. Installation and service must be performed by a qualified installer , service agency , or the gas supplier . Do not sto ...
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Harman Stove Company XL - page 2
Manufactured by: Harman Stove Co. 352 Mountain House Road Halifax, P A 17032 W ARNING: If the information in this manual is not followed exactly , a fire or explosion may result causing property damage, personal injury or loss of life. Installation and service must be performed by a qualified installer , service agency , or the gas sup- plier . D ...
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Harman Stove Company XL - page 3
INTRODUCTION ........................................................... 4 SPECIFICA TIONS ......................................................... 5 OPERA TION ................................................................... 8 How to Light the Fire ................................................ 9 How to T urn Off the Fire ................... ...
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Harman Stove Company XL - page 4
The installation of the ShadowLight XL Fireplace Insert must con form with local codes, or in the absence of local co des , w ith Na ti ona l F uel Gas Co de, A NSI Z2 33. 1 ( NF P A 54). Installer l'appareil selon les codes ou règlements locaux, ou, en l'absence de tels règlements, selon les Codes d'installation CAN/CGA-B149. The ...
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Harman Stove Company XL - page 5
Specifications 40” 30” Front View Minimum Opening Size: 29” Inlet Outlet T op View Side View Front View 14” 13” 5 ...
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Harman Stove Company XL - page 6
Specifications Hi-Low Knob On-Off-Pilot Knob Igniter Blower Speed Switch On-Off- Thermostat Switch Pilot Glass Door Latch Handle Leveling Bolt Leveling Bolt Burner Plate Burner Lighting Instructions Safety Label Face Bolt Face Bolt 6 ...
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Harman Stove Company XL - page 7
Specifications Leveling Bolt V ent Air Intake On-Off Therm ostat Switch On-Off Therm ostat Switch Connector RA TINGS NA TURAL PROP ANE Input Rating (Btu/hr)(0-2,000 ft)(0-610m) 35,000 BTU 35,000 BTU Input Rating(Btu/hr)(2000-4500ft)(610-1375m) 34,000 BTU 34,500 BTU Min. Input Rating (Btu/hr) 21,600 BTU 20,900 BTU Orifices (DMS)(0-2000 ft)(0-610m) ...
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Harman Stove Company XL - page 8
Operation PILOT Door Handles W arning Doors Are Hot While In Operation. Wear Gloves and Only T ouch Doors On The Handles. Lift bottom grill with index finger and fold down to access controls ON-OFF/ THERMOST A T Switch UP - ON MIDDLE - OFF DOWN - THERMOST A T ON OFF THERMOST A T Pilot Location Shown Above ● Pull lighting instruction plate out to ...
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Harman Stove Company XL - page 9
Operation Operation HOW TO LIGHT THE FIRE 1. STOP! Read the safety information on the front cover . 2. If using the optional thermostat, set thermostat to the lowest setting. 3. T urn off electric power to the appliance. 4. T urn the ON-OFF/THERMOST A T switch to the OFF position. 5. Push in the gas control knob slightly and turn it clockwise to ? ...
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Harman Stove Company XL - page 10
Operation 15. Set the High-Low Regulator to desired setting: T urn fully counterclockwise for High and fully clockwise for Low . NOTE: An odor , resulting from the initial heating of new materials in your heater , is not unusual during the first fire, and in most cases will disappear after an hour or two. HOW TO TURN OFF THE FIRE 1. If using opti ...
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Harman Stove Company XL - page 11
Installation Only For Qualified Installers Packing List Inside the Insert Box ShadowLight XL Insert Log set Bag of rock wool Owners Manual Restrictor Plates Inside Face Box ShadowLight XL Face Right Door Left Door Hardware Pack 1 1 ...
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Harman Stove Company XL - page 12
Installation Only For Qualified Installers Installation Due to high temperatures, the ShadowLight XL Fireplace Insert should be located out of traffic and away from furniture and draperies. Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Y oung children sh ...
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Harman Stove Company XL - page 13
Installation Only For Qualified Installers Making The Connection The gas inlet is located on the bottom right side of the fireplace. The inlet fitting is 1/2” male flare fitting designed for 1/2” stainless flex pipe. This fitting can be removed to provide 3/8” female pipe thread. A separate gas shut-off valve and a 1/8” N.P .T . plug ...
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Harman Stove Company XL - page 14
Installation Only For Qualified Installers Natural Gas Kit Part No. 1-00-00384 LP Kit Part No. 1-00-00385 Conversion label Pilot Orifice Main Orifice #31 (Nat. Gas) Main Orifice #50 (LP) V alve Conversion Module Conversion Instructions These kits are only for use in the ShadowLight XL Insert. Inside Diameter Note: The higher the orifice number ...
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Harman Stove Company XL - page 15
Installation Only For Qualified Installers Door Latches Remove door by pulling latches out as shown and pulling the bottom of the door out from the unit about 3”. Then lift the door slightly up and of f the hooks. Door Hooks 1 Remove air plate by lifting it up about 3 inches and then out of firebox. Be careful not to damage side brick panels Co ...
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Harman Stove Company XL - page 16
Installation Only For Qualified Installers Remove three screws to change knob assembly . Install NG knob assembly in place of the LP assembly . Be sure screws are tight. 5 Place conversion sticker (provided in Kit) on the valve. This is to permanently mark the valve that it has been converted to Natural Gas. This label is important in the event th ...
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Harman Stove Company XL - page 17
Specifications Door Latches Remove door by pulling latches out as shown and pulling the bottom of the door out from the unit about 3”. Then lift the door slightly up and of f the hooks. Door Hooks 1 Remove air plate by lifting it up about 3 inches and then out of firebox. Be careful not to damage side brick panels Converting to High Altitude 2 ...
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Harman Stove Company XL - page 18
Installation Only For Qualified Installers Preliminary steps to prepare for the installation of the ShadowLight XL Fireplace Insert Remove the chimney cap if one exists so that the flue may be cleaned and the venting installed. Rem ove any ex ist ing hear th ac ces sor ies s uch a s gla ss doors, spark screens, andirons, and grates. Clean the chi ...
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Harman Stove Company XL - page 19
Installation Only For Qualified Installers Use Only Approved V enting This appliance has been tested and is listed for installation with Simpson Duravent GS and Duraflex AL venting components. The warranty will be voided, and serious fire, health, or other safety hazards may result from any of the following actions: • Installation of any damag ...
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Harman Stove Company XL - page 20
Installation Only For Qualified Installers Remove the screw , washer and spacer from the center of the rear brick panel. Using one hand, gen tly push out on the s ide b rick /rel ief door to all ow clearance for removing the rear brick panel. Door Latches Open the glass door by pulling out on the 2 latches located on the bottom of the door frame. ...
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Harman Stove Company XL - page 21
Installation Only For Qualified Installers 5 Using a 1/2” deep well socket loosen the nut that was under the exhaust cover plate until it is flush with the end of the threads. Pull the exhaust clamp down from notch in firebox top. Lift the clamp assembly up and disconnect it from the intake / exhaust adapter . Remove exhaust adapter from the t ...
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Harman Stove Company XL - page 22
Installation Only For Qualified Installers Connec t the gas pipe to the stove unit. If the pipe adapter was removed from the stove, replace all components back onto the stove in the reverse order from which they were removed. 9 Place log set in firebox. Center the logs right to left and push back against the log stop. The powe r cord come s out t ...
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Harman Stove Company XL - page 23
Installation Only For Qualified Installers Install the face doors by hanging them on the hinges. Note: a brass washer goes between the hinges. The finished installation should look like this. Installation Check List 1. V erify unit is assembled for correct gas application. If not, install conversion kit available from Harman Stove Company . 2 Mak ...
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Harman Stove Company XL - page 24
Installation Only For Qualified Installers Connecting the Optional Thermostat If the optiona l therm ostat is used, it must be pl ugged into the terminal strip located in the lower left front corner of the heater . When installing a millivolt control system, use only a special low resistance thermostat. DO NOT USE A REGULAR HEA TING THERMOST A T . ...
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Harman Stove Company XL - page 25
Maintenance Removing the Glass Door Rem ov e doo r by pul lin g la tc hes out as sh ow n and pul lin g the bottom of the door out from the unit about 3 inches. Then lift the door slightly up and off the hooks. Replacing the Glass and Gasket T h e S h a d o w L i g h t X L u s e s p a r t n o . 3 - 4 4 - 0 0 5 3 9 fiberglass gasket in the front doo ...
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Harman Stove Company XL - page 26
Maintenance Air In Air Out The flow of convection air must not be obstructed. Cleaning the Burners T o clean the burners, the face, glass front, and log set must be removed. Remove the burner assembly as described on page 15. With the burner removed, inspect all of the holes to make sure they are unobstructed. Use a small drill or wire to clean an ...
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Harman Stove Company XL - page 27
MAGENT A MAGENT A MAGENT A MAGENT A W iring Diagrams High V oltage DIagram Low V oltage DIagram Blower Power Cord Variable Speed Switch Blower Switch External Thermostat/ Remote T erminals 27 ...
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Harman Stove Company XL - page 28
Shadowlight XL Parts 28 1. Face Assembly 1-00-384200 2. Glass Door Assembly 1-10-384148 3. Glass 3-40-18502900 4. Label Bracket Assy . 1-10-384136 5a. Side Brick Panel 3-40-384319 (1 left, 2 right) 5b. Rear Brick Panel 3-40-384318 6. V alve Assembly 1-10-384329 7. Power Cord 3-20-384328 8. Blower Mount 2-00-384315 9. Rear Cover 2-00-384317 10. Blow ...
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Harman Stove Company XL - page 29
Burner Module Parts 29 16. Body Weldment 1-89-384300 17. Flue Access Cover 2-00-384307 18. AIr Plate Assembly 1-10-384307 19. L ow V o l ta ge Ha rn es s 3-20-384329 20. Air Deflector 2-00-38431 1 21. C on t r o l P an e l A s se m bl y 1-10-384130 22. Relief Door Assembly(6parts) 2-00-384322-1 left relief door 2-00-384322-2 right relief door 2-00 ...
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Harman Stove Company XL - page 30
T rouble Shooting Manifold Pressure 10 inches ( High-Low Regulator turned fully counter-clockwise.) Inlet Pressure 1 1 to 13 inches Manifold Pressure 3.5 inches ( High-Low Regulator turned fully counter-clockwise.) Inlet Pressure 5 to 7 inches Natural Gas Propane Pilot Adjuster Pilot Adjuster If pressures are not according to specification, contact ...
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Harman Stove Company XL - page 31
T rouble Shooting Look to see if a spark jumps from the ignitor electrode to the pilot when the ignitor button is pushed. Check igniter wire and connections from piezo ignitor to ignitor ceramic at pilot. Reconnect or replace Igniter wire. Y es No Bad OK OK Bad No Y es T urn on gas valve Is gas turned “on”? Y es OK Purge gas line to stove No Re ...
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Harman Stove Company XL - page 32
T rouble Shooting Good Good Check Milivolt output of thermocouple. Should be 10 or more MV . Check inlet pressure Bad Adjust pilot adjustment to achieve proper flame. Replace Thermocouple Bad Replace V alve Pilot does not stay lit Check size of pilot flames Bad Correct inlet pressure Good 32 ...
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Harman Stove Company XL - page 33
T rouble Shooting Main Burner will not light (with valve in “on” position) Is Pilot lit no Light pilot Y es Check Thermopile voltage at terminals marked TP on valve. Should be approximately 200 mv with switch “on” and approximately 400 mv with switch “off”. too low Replace Thermopile Check switch, wires, and wiring connectors. Correct p ...
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Harman Stove Company XL - page 34
Harman Stove Company warrants its products to be free from defects in material or workmanship, in normal use and service, for a period of 6 years from the date of sales invoice and for mechanical and electrical failures, in normal use and service, for a period of 3 years from the date of sales invoice. If defective in material or workmanship, durin ...
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