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Thermos 461240504 - page 1
461240504 • 80001916 • 05-24-04 T o insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com ...
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Thermos 461240504 - page 2
2 • 461240504 FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. An LP t ank not connected for use shall not be stored in the vicinity of this or any other appliance. FOR YOUR SAFETY If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flam ...
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Thermos 461240504 - page 3
T ABLE OF CONTENTS For Y our Safety ......................................2 Grill Service Center ...................................2 Product Record Information ............................2 Installation Safety Precautions ..........................2 Safety Symbols ......................................2 W arranty .................................. ...
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Thermos 461240504 - page 4
P ARTS LIST – Model No. 461240504 Key Qty Description Part # A 1 Lid Insert ........................ 80000503 B 1 Lid End Cap - Left ................ 80000501 C 1 Lid End Cap - Right ............... 80000502 D 1 Lid Handle ...................... 80000506 E 1 Thermometer .................... 80000096 F 1 Bezel for Thermometer ............. 8000009 ...
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Thermos 461240504 - page 5
P ARTS DIAGRAM – Model No. 461240504 461240504 • 5 F G C B D NN A AA BB LL SS MM FF DD QQ PP JJ OO II HH GG RR QQ RR R W X U V Z UU R R O Q T P H J K N L L L I M M M TT TT E S S S FF FF FF Y CC EE KK KK ...
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Thermos 461240504 - page 6
ASSEMBL Y – Model No. 461240504 1 2 Rear view Door brace First 4.2X10mm , remove door brace from rear legs. Place door brace onto front legs as shown. T abs on brace fit inside legs. Secure brace to back of front legs using one self-tap screw on each side. (ZZ) Left front leg Caster wrench Locking casters on front legs. Attach , non-locking caste ...
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Thermos 461240504 - page 7
3 4 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart between the two braces. Align the two holes on each side of the grill head with the two holes on each brace. Make sure the regulator hose is hanging outside the cart. Secure grill head to leg braces using four screws , lock wash ...
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Thermos 461240504 - page 8
5 6 Place side shelf over right cart legs. Lip of shelf should fit between grill bottom and leg brace. Secure shelf brackets to cart legs using one screw , lock washer , and flat washer on each bracket. 1/4-20x3/4” (AAA) 7mm (BBB) 7mm (CCC) BBB CCC Repeat on front bracket Place sideburner shelf over left cart legs. Lip of shelf should fit between ...
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Thermos 461240504 - page 9
7 8 Remove the two screws and washers from the sideburner valve bracket. Place sideburner valve under front of sideburner control panel so that valve stem comes through large hole. Secure valve to panel using the two screws and washers you removed from the valve bracket. Press control knob onto valve stem. Insert sideburner into shelf, placing end ...
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Thermos 461240504 - page 10
9 10 Insert valve clip into small hole in bottom of burner , then snap other end of clip over sideburner valve. Beneath sideburner shelf, attach sideburner ignitor wire to electrode. Place brass top on sideburner , then place sideburner grate onto shelf. Place flametamers (3) over burners by inserting tabs into slots in front of firebox. Opposite e ...
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Thermos 461240504 - page 11
Side-to-side wires on bottom. 461240504 • 1 1 11 Place cooking grates into grill bottom. Grate wires running front to back should be facing upward . . . side to side wires downward. 12 T o assemble SwingAway , first insert pivot wire into holes in side of grill lid. Second, insert leg wires into holes in sides of grill bottom. Pivot wire Leg wire ...
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Thermos 461240504 - page 12
12 • 461240504 13 Insert bottom door pin into hole in bottom shelf. Press the top door pin down, align with hole in door brace, release door pin. Press pin on door top CA UTION SHARP EDGES! Wear gloves if necessary. 14 Slide condiment baskets into brackets on back of both doors. Smaller basket on left door, larger basket on right door. ...
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Thermos 461240504 - page 13
461240504 • 13 15 Hang the match-lighting sticks and chains from the small hooks on the left and right side panels. 16 Slide grease tray into back of grill. Make sure drain hole is on left side ...
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Thermos 461240504 - page 14
14 • 461240504 17 Slide grease receptacle into rails beneath grease tray . • Failure to install receptacle on tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. CA UTION 18 See Use & Care manual to perform the “Burner Flame Check” and for important safety instructions before using. Tank valve f ...
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Thermos 461240504 - page 15
20 Unscrew ignitor cap and place AA battery into ignitor slot with positive end (+) facing outward. Screw ignitor cap onto ignitor . + – AA Battery 461240504 • 15 19 Regulator and hose must pass hose bracket before connecting to LP tank. Read “ ” in the Use and Care section of this manual. UNDER Connecting Regulator to the LP T ank VER Y IM ...
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Thermos 461240504 - page 16
16 • 461240504 D ANGER USE AND CARE • Never fill the cylinder beyond 80% full. An overfilled spare LP tank is hazardous due to possible gas released from the safety relief valve. • The safety relief valve on the LP tank could activate, releasing gas, and cause an intense fire with risk of property damage, serious injury or death. • NEVER st ...
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Thermos 461240504 - page 17
461240504 • 17 WARNING If “growing” bubbles appear do not use or move the LP tank. Contact an LP gas supplier or your fire department! Connecting Regulator To The LP Tank 1. 2. 3. full stop 4. LP tank must be properly secured onto grill. (Refer to assembly section.) T urn all control knobs, including sideburner, to the OFF position. T urn LP ...
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Thermos 461240504 - page 18
18 • 461240504 6. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE: do not use this regulator! T urn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP tank valve, resulting in some resistance. If yo ...
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Thermos 461240504 - page 19
461240504 • 19 WARNING Safety Tips s s s s s s s s s s Before opening LP tank valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP tank valve. Never move grill while in operation or still hot. Use long-handled barbecue utensils and oven mitts to avoid burns and splatters. Maximum load for sidebu ...
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Thermos 461240504 - page 20
20 • 461240504 CA UTION If burner does not light, turn knobs to , wait 5 minutes, and try again. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury. OFF Burner Flame Check • Remove grates and flametamers. Light burner , rotate knobs from HI to LOW . Y ou ...
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Thermos 461240504 - page 21
461240504 • 21 CA UTION FACT: Sometimes spiders and other small insects climb into the burner tubes attached to the burners. The spiders spin webs, build nests and lay eggs. The webs or nests can be very small, but they are very strong and can block the flow of gas. Clean burners prior to use after storing, at the beginning of grilling season or ...
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Thermos 461240504 - page 22
22 • 461240504 Indirect Cooking Indirect Cooking Instructions Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. The heat from selected burners circulates gently throughout the grill, cooking meat or poultry without the touch of a direct flame. This method greatly reduces flare-ups when cooking extra fatty cut ...
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Thermos 461240504 - page 23
461240504 • 23 Troubleshooting Problem Burner(s) will not light using ignitor . Burner(s) will not match light. Sudden drop in gas flow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback... (fire in burner tube(s)). Unable to fill LP tank. Possible Cause • Wire and/or electrode covered with cooking residue. Electrode cra ...
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Thermos 461240504 - page 24
Troubleshooting - Electronic Ignition Problem No sparks appear at any electrodes when ignition button is pushed; no noise can be heard from spark module. No sparks appear at any electrodes when ignition switch is pushed; noise can be heard from spark module. Sparks are present but not at all electrodes and/or not at full strength Possible Cause • ...
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Thermos 461240504 - page 25
461240504 • 25 Upon completion, remove this page from your manual and mail to: PRODUCT REGISTRATION DEPT. PO BOX 1240 COLUMBUS, GA 31902-1240 PLEASE FILL OUT THIS CARD AND RETURN IT 10 DAYS OF PURCHASE. S’IL VOUS PLAIT REMPLIR CETTE CARTE ET LA RETOURNER DANS 10 JOURS APRÈS L’ACHAT. WITHIN F AILURE TO RETURN MA Y AFFECT YOUR W ARRANTY COVERA ...
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Thermos 461240504 - page 26
26 • 461240504 ...
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Thermos 461240504 - page 27
461240504 • 27 ...
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Thermos 461240504 - page 28
A Division of W.C. Bradley Co. • Columbus, GA 31902 ...
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