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Jackson AJ-44CGP - page 1
INST ALLA TION/OPERA TION & TECHNICAL MANUAL FOR JACKSON MODELS: Jackson MSC LLC. P .O. Box 1060 Barbourville, KY . 40906 (606) 523-9795 Fax: (606) 523-9196 www .jacksonmsc.com AJ-44 RACK CONVEYOR DISHMACHINE SERIES October 9, 2009 P/N 07610-001-76-22 (Revision I) AJ-44CE AJ-44CEL AJ-44CGP AJ-44CS AJ-44CSL AJ-66CE AJ-66CEL AJ-66CGP AJ-66CS AJ-6 ...
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Jackson AJ-44CGP - page 2
ALL NEW JACKSON DISHW ASHERS ARE W ARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MA TERIAL OR WORKMANSHIP , UNDER NORMAL USE AND OPERA TION FOR A PERIOD OF (1) ONE YEAR FROM THE DA TE OF PURCHASE, BUT IN NO EVENT T O EXCEED (18) EIGHTEEN MONTHS FROM THE DA TE OF SHIPMENT FROM THE F ACTORY . Jackson MSC agrees under this warranty to ...
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Jackson AJ-44CGP - page 3
ii ST OP! PA R E ! ARRET! CALL 1-88 8-800-5672 TO REGISTER THIS PR ODUCT! F AILURE TO DO SO WILL VOID THE W A RRANTY! LL AME AL 1-888-80 0-5672 P ARA REG ISTRAR ESTE PRODUCTO! AL NO HACERL O L A GARAN TIA SERA ANUL ADA! S.V .P . APPE LER 1-888-800- 5672 PO UR ENREG ISTRER CE PR ODUIT , L A GARANTIE S ERA ANNULEE PO UR TOUT PRODUIT NO N- ENREGIS TRE ...
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Jackson AJ-44CGP - page 4
iii REVISION/ P AGE REVISION DA TE MADE BY APPLICABLE ECN DET AILS D 05-14-2004 CBW N/A Added exhaust fan hook-up schematic. E 03-08-2005 MAW 7096 Updated installation instructions. Added 3 instruction sheets for limit switches. Added instruction sheet for curtain installation. Changed layout. F 01-13-2006 CBW 7470 Added service kits and maintenanc ...
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Jackson AJ-44CGP - page 5
iv NOMENCLA TURE FOR THE MODELS COVERED IN THIS MANUAL AJ-44CSL AJ = AJ series of rack conveyors 44 = 44” wide machine 66 = 66” wide machine 80 = 80” wide machine CE = Electrically heated, hot water sanitizing machine CEL = Electrically heated, chemical sanitizing machine CS = S team heated, hot water sanitizing machine CSL = S team heated, c ...
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Jackson AJ-44CGP - page 6
SECTION DESCRIPTION P AGE I. SPECIFICA TION INFORMA TION Operating Characteristics 2 Electrical Requirements 3 D226 S team Booster Parameters 4 AJ-44 Electric - Left to Right 5 AJ-44 Electric - Right to Left 6 AJ-44 Gas - Left to Right 7 AJ-44 Gas - Right to Left 8 AJ-44 S team - Left to Right 9 AJ-44 S team - Right to Left 10 AJ-66 Electric - Left ...
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Jackson AJ-44CGP - page 7
V . P ARTS SECTION AJ-44 Control Box Assembly 62 AJ-66/AJ-80 Control Box Assembly 64 Motor Overload Chart 66 Heater Assembly 67 Thermostat s/Dress Panels 69 Prewash Plumbing Assembly 70 W ash Section Plumbing 71 External Electric Booster Option Incoming Plumbing 72 External Electric Booster Option Outlet Plumbing 73 W ater Hammer Arrestor OptionWPR ...
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Jackson AJ-44CGP - page 8
VI. ELECTRICAL SCHEMA TICS AJ-44CE/CEL 200-230 V olt, 50/60 Hz, 1 Phase Primary Side 121 200-230 V olt, 50/60 Hz, 1 Phase Secondary Side 122 200-230 V olt, 50/60 Hz, 3 Phase Primary Side 123 200-230 V olt, 50/60 Hz, 3 Phase Secondary Side 124 380-460-600 V olt, 60 Hz, 3 Phase Primary Side 125 380-460-600 V olt, 60 Hz, 3 Phase Secondary Side 126 380 ...
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Jackson AJ-44CGP - page 9
1 SECTION 1: SPECIFICA TION INFORMA TION ...
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Jackson AJ-44CGP - page 10
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION OPERA TING CHARACTERISTICS 2 RACKS PER HOUR: AJ-44-66-80CE/CS/CGP 248 AJ-44-66-80CEL/CSL 234 DISHES OR GLASSES PER HOUR: AJ-44-66-80CE/CS/CGP 6200 AJ-44-66-80CEL/CSL 5850 PREW ASH T ANK CAP ACITY (GALLONS): AJ-66CE/CEL/CS/CSL/CGP 16 ...
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Jackson AJ-44CGP - page 11
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION ELECTRICAL REQUIREMENTS 3 AJ-44CE/CEL MODELS TYPICAL TOT AL ELECTRICAL VOL TS PH HZ AMPS CIRCUIT 208 3 50 55 A 70 AMP 220 3 50 49 A 70 AMP 230 3 50 51 A 70 AMP 380 3 50 29 A 40 AMP 415 3 50 28 A 35 AMP 440 3 50 28 A 35 AMP 208 1 60 ...
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Jackson AJ-44CGP - page 12
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION ELECTRICAL REQUIREMENTS (CONTINUED)/D226 STEAM BOOSTER P ARAMETERS 4 AJ-80CE/CEL MODELS TYPICAL TOT AL ELECTRICAL VOL TS PH HZ AMPS CIRCUIT 208 3 50 68 A 90 AMP 220 3 50 62 A 80 AMP 230 3 50 63 A 80 AMP 380 3 50 34 A 45 AMP 415 3 50 ...
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Jackson AJ-44CGP - page 13
Left to Right Drive Unit Left Side Drive Unit Front View Right Side 4" (102 mm) wide x 16" ( 406 mm) long cutout in Vent Cowl/Splash Shield. Shipped with Cover Plate. Floor Sink Or Drain With 3" (76 mm) Minimum Drain Line 3/4" (19 mm) Table Turndown Flange 3/4" Max 21" (533 mm) Rack Rail Height Above Dishtable 1/4" ...
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Jackson AJ-44CGP - page 14
Right to Left Driv e Unit Left Side Drive Unit Front View Right Side 4" (102 mm) wide x 16 " ( 406 mm) long cutout i n Vent Cow l /Spla sh Shield. Shi pped wi th Co ver Plat e . Floor Si nk Or Drain With 3" (76 mm) Minimu m Drai n Line 3/4" (19 mm) Tab le Turndown Flange 3/4 " Max 21" (533 mm) Rack Ra il Height Above D ...
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Jackson AJ-44CGP - page 15
Drive Unit Front View Right Side 75 1 2 [1919mm] 62 1 2 [1590mm] 34 [864mm] 29 [737mm] 6 [152mm] 8 1 2 [218mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] 10 [254mm] 7 [178mm] D E B 18 1 2 [467mm] 4 [102mm] 8 [206mm] Table to Tabl e Overall Dish Cl ear ance 14 [356mm] Minimum 10" High Table Backsplash Scrap Trough 20 3 4 [527mm] 8 3 4 [222mm] ...
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Jackson AJ-44CGP - page 16
Right to Left Drive Unit Left Side Drive Unit Front View Right Side 66 1 2 [1692mm] 1 2 [15mm] 84 [2134mm] 75 1 2 [1919mm] 62 1 2 [1590mm] 34 [864mm] 29 [737mm] 7 [178mm] 6 [152mm] 7 1 2 [191mm] 8 1 2 [218mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] 10 [254mm] 7 [178mm] D E A C A B 18 1 2 [467mm] 4 [102mm] 8 [206mm] 41 [1042mm] Table to Tabl e O ...
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Jackson AJ-44CGP - page 17
Left to Right Drive Unit Left Si de Drive Unit Front View Right Side 3/4" (19 mm) Table Turndown Flange 3/4" Max 21" (533 mm) Rac k Rail H eight Above Dishtable 1/4" (6mm) - 5/16" (8mm) Rac k Rail Tub Table Use Silic one Sealer Between Table and Lip of Machine to Prevent Leakage Recomm e nde d Ta bl e Fabri cati on Not e: T ...
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Jackson AJ-44CGP - page 18
Right to Left Drive Unit Left Side Drive Unit Front View Right Side 3/4" (19 mm) Table Turndown Flange 3/4" Max 21" (533 mm) Rack Rail Height Above Dishtable 1/4" (6mm) - 5/1 6" (8mm) Rack Rail Tub Table Use Silicone Sealer Between Table and Lip of Machine to Prevent Leakage Recommended Table Fabri cation Note: Tub Will Acc ...
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Jackson AJ-44CGP - page 19
Drive Unit Left Side Drive Unit 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] 75 1 2 [1919mm] 60 1 4 [1530mm] 29 [737mm] 10 1 4 [260mm] 6 [152mm] 10 [254mm] 7 [178mm] D E A C C G B 4 [102mm] 8 [206mm] 24 [609mm] 41 [1040mm] F A 18 [457mm] 27 [687mm] G F 23 1 2 [598mm] Front Vi e w Right Si d e 34 [864mm] 8 1 2 [217mm] 21 [533mm] 25 [635mm] 12 [30 ...
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Jackson AJ-44CGP - page 20
C Right Side 34 [864mm] 8 1 2 [217mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] B Dish Clearance Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A G F With Doors Open Rear of Machine 6 [152mm] Right to Left Legend A - Machine water inlet 3/4" NPT, 180°F Hi-temp,140°F Low-temp minimum B - Electrical connection C - Drain ...
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Jackson AJ-44CGP - page 21
Driv e Unit Left Side Driv e Unit 4 1 4 [105mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] 75 1 2 [1919mm] 60 1 4 [1530mm] 2 1 2 [61mm] 29 [737mm] 6 [152mm] 10 [254mm] 7 [178mm] D E A C C M B 4 [102mm] 8 [206mm] 24 [609mm] 41 [1040mm] L A 18 [457mm] 27 [687mm] M L 23 1 2 [598mm] Front View Right Side 34 [864mm] 8 1 2 [217mm ] 21 [533mm] 25 [63 5mm] 12 [307mm] ...
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Jackson AJ-44CGP - page 22
C Right Side 34 [864mm] 8 1 2 [217mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] B Dish Clearance Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A M L With Doors Open Rear of Machi ne 6 [152mm] 1 [25mm] Drive Unit Front View 75 1 2 [1919mm] 62 1 2 [1590mm] 29 [737mm] 6 [152mm] 10 [254mm] C A B 4 [102mm] 7 [178mm] D E 8 [203mm ...
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Jackson AJ-44CGP - page 23
Drive Unit Left Side Drive Unit 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] 75 1 2 [1919mm] 60 1 4 [1530mm] 29 [737mm] 24 [610mm] 10 1 4 [260mm] 17 1 2 [445mm] 6 [152mm] 10 [254mm] 7 [178mm] D E A C C O B 4 [102mm] 8 [206mm] G 24 [609mm] 41 [1040mm] N A 18 [457mm] 27 [687mm] O N 23 1 2 [598mm] Front View Right Side 34 [864mm] 8 1 2 [217mm] 21 [ ...
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Jackson AJ-44CGP - page 24
C Right Side 34 [864mm] 8 1 2 [217mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] B Dish Clearance Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A G F With Doors Open Rear of Machine 6 [152mm] Right to Left Legend A - Machine water inlet 3/4" NPT, 180°F Hi-temp,140°F Low-temp mi nimum B - Electri cal connection C - Dra ...
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Jackson AJ-44CGP - page 25
Driv e Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A C G F Right Si de 34 [864mm] 8 1 2 [217mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] B Dish Clearance With Doors Open Rear of Machi ne Base Unit Overall Prewash Plan View Section with Cold Water Thermostat 16 3 4 [425mm] 16 1 4 [415mm] F G 6 [152mm] 4" (102 mm) wide x 16 ...
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Jackson AJ-44CGP - page 26
C Right Side 34 [864m m] 8 1 2 [217mm] 21 [533m m] 25 [635m m] 12 [307m m] 25 [635m m] B Dish Clearance Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134m m] A G F With Doors Open Rear of Mac hin e 6 [152 m m ] Right to Left Legend A - Mac hine w ater inlet 3/4" NPT, 180°F Hi-tem p,140°F Low -te mp minimum B - Electr ical con ...
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Jackson AJ-44CGP - page 27
Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A C M L Right Side 34 [864mm] 8 1 2 [217mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] B Dish Clearance With Doors Open Rear of Machin e Base U n i t Overall Prewash Plan V iew Section with Cold Wate r Thermostat 16 3 4 [425mm] 16 1 4 [415mm] L M 6 [152mm] 4" (102 mm) wide x ...
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Jackson AJ-44CGP - page 28
Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A M L With Doors Ope n Rear of Machine 6 [152mm] Right to Left 1 [25mm] 66 1 4 [1684mm] Floor Sink Or Drain With 3" (76 mm) Minimum Dr ain L ine 25 [635mm] 4 1/2 [114mm] 8 1 4 [210mm] 21 [533mm] B A L Table to Table Overall Prewash Plan View Secti on with Cold Water Thermosta ...
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Jackson AJ-44CGP - page 29
Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A C O N Right Side 34 [864mm] 8 1 2 [217mm] 21 [533 mm] 25 [635mm] 12 [307mm] 25 [635 mm] B Dish Clearance With Doors Open Rear of Machine Base Unit Overall Prewash Plan View Secti on with Cold Water Th ermosta t 16 3 4 [425mm] 16 1 4 [415mm] N O 6 [152mm] 4" (102 mm) wide x ...
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Jackson AJ-44CGP - page 30
C 34 [864mm] 8 1 2 [217mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] B Dish Clear ance Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A G F With Do ors Open Rear of Machi ne 6 [152 m m ] Right to Left 1 [25mm] 66 1 4 [1684mm] Floor S i nk Or Dra i n With 3" (76 mm) Minimu m Drain Line 25 [635mm] 4 1/2 [114mm] 8 1 4 [210 ...
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Jackson AJ-44CGP - page 31
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION SIDE LOADER (LEFT TO RIGHT) DIMENSIONS 23 NOTE: ALL DIMENSIONS ARE TYPICAL. 23”** CONVEYOR DISHW ASHER LENGTH 8”* 4 1/2” MINIMUM 25” DISHW ASHER 5” 12 1/2” 14 1/2” 29” 1 1/2” T ABLE ROLL 20 3/4” OPENING 1” A A ...
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Jackson AJ-44CGP - page 32
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION SIDE LOADER (RIGHT TO LEFT) DIMENSIONS 24 NOTE: ALL DIMENSIONS ARE TYPICAL. 14 1/2” 29” 8”* 23”** CONVEYOR DISHMACHINE LENGTH 4 1/2” MINIMUM 12 1/2” 25” DISHW ASHER 5” 1 1/2” T ABLE ROLL 20 3/4” OPENING 1” 1/2? ...
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Jackson AJ-44CGP - page 33
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION SIDE LOADER (INST ALLED) DIMENSIONS 25 Refer to chart above. 34” 23” or 30” 10” 4” 23” SIDE LOADER DIMENSIONS 30” SIDE LOADER DIMENSIONS MODEL AJ-44 AJ-66 AJ-80 MODEL AJ-44 AJ-66 AJ-80 DIMENSIONS 75” 97” 111 ” DI ...
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Jackson AJ-44CGP - page 34
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION D226 STEAM BOOSTER DIMENSIONS 26 16 6 16 16 13 11 NOTE: All dimensions are in inches and are for reference only . 43 11 24 14 4 43” 11 ” 14” 4” 24” 11 ” 16” 16” 13” 6” 16” ...
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Jackson AJ-44CGP - page 35
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION D226 STEAM BOOSTER PLUMBING LINE DRA WINGS 27 S team Booster Piping - Double T ank Machine S team Booster Piping - Single T ank Machine ...
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Jackson AJ-44CGP - page 36
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION TYPICAL ELECTRIC AND GAS BOOSTER DIMENSIONS 28 3 4 /" N P T Cou pling for T emperat ure/Pressure Relie f V alve 30 / 1 2 " ( 775 mm) 24" (61 0 mm) INLET REAR VIEW OUTLET SI DE VI EW Electical con nection from side or ...
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Jackson AJ-44CGP - page 37
29 SECTION 2: INST ALLA TION & OPERA TION INSTRUCTIONS ...
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Jackson AJ-44CGP - page 38
NOTE: THE INSTRUCTIONS PROVIDED HEREIN, UNLESS OTHERWISE SPECIFIED ARE FOR THE DISHMA- CHINES ONL Y . THERE ARE SEP ARA TE DIRECTIONS FOR THE GAS BOOSTER. VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indi- cator that there may be some damage to the machine. If there is damage t ...
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Jackson AJ-44CGP - page 39
It is also recommended that a shock absorber (not supplied) be installed in the incoming water line. This prevents line hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing damage to the equipment. STEAM LINE CONNECTIONS: Some machines covered in this manual are designed to use low pressure steam as a source of heat ...
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Jackson AJ-44CGP - page 40
The exhaust system must be sized to handle this volume for the dishmachine to operate as it was designed to. ELECTRIC HEA T : The thermostats for the machines covered in this manual are factory set. They should not be adjusted except by an authorized service agent. CHEMICAL FEEDER EQUIPMENT : The AJ-44CEL/CSL, AJ-66CEL/CSL, and AJ-80CEL/CSL are des ...
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Jackson AJ-44CGP - page 41
DELIMING OPERA TIONS: In order to maintain the dishmachine at its optimum performance level, it will be required to remove lime and corrosion deposits on a frequent basis. A deliming solution should be available from your detergent supplier . Read and follow all instructions on the label of the deliming solution. T o proceed with the deliming opera ...
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Jackson AJ-44CGP - page 42
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS CHANGING THE AJ-44CE/CS DIRECTION OF TRA VEL 34 The AJ-44 dishmachine has the ability to have its direction of travel changed from left to right, or from right to left. Direction of travel is determined by which end the r ...
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Jackson AJ-44CGP - page 43
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS CHANGING THE AJ-44CE/CS DIRECTION OF TRA VEL (CONTINUED) 35 4. Remove the upper wash arm assembly bracket. This step may require that you have help as the bolts for securing the bracket to the top of the inner hood are th ...
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Jackson AJ-44CGP - page 44
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS CHANGING THE AJ-44CE/CS DIRECTION OF TRA VEL (CONTINUED) 36 9. Remove the lower rinse arm support bracket, which is mounted directly opposite of the lower wash arm support bracket. 10. Remove the lower and upper rinse arm ...
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Jackson AJ-44CGP - page 45
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS CHANGING THE AJ-44CE/CS DIRECTION OF TRA VEL (CONTINUED) 37 and the strainer within in. The assembly should lif t right out. (See next page for photograph det ailing this step) 15. Remove the front and rear rinse pan loca ...
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