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Chicago Electric 94488 - page 1
14” GAS POR T ABLE CUT OFF SA W Model 94488 ASSEMBL Y AND OPERA TING INSTR UCTIONS Due to continuing impro vements, actual pr oduct may differ slightly from the pr oduct described herein. CA UTION! Y our W arranty Is V oided If: Y ou do not operate the Cut Off Saw with the proper 50:1 fuel mix in its Fuel T ank. SEE P A GES 12 AND 13 OF THIS MANU ...
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Chicago Electric 94488 - page 2
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 2 PR ODUCT SPECIFICA TIONS Required Saw Blade T ype 14” Diameter (Not Included) 7/64” to 1/4” Thickness Composite Abrasiv e or Diamond Abrasiv e Rated at a Minimum 4700 RPM 1” Diameter Spindle Hole Maximum Saw Blade Speed 4700 RPM Saw Blade Rotation Clockwise Maximum Cutti ...
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Chicago Electric 94488 - page 3
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 3 Keep bystanders, children, and visitors awa y while operating a power tool. Distractions can cause y ou to lose control. Provide barriers or shields as needed. PERSONAL SAFETY Stay alert. W atch what you are doing, and use common sense when operat- ing a power tool. Do not use a ...
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Chicago Electric 94488 - page 4
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 4 SER VICE T ool service must be performed only b y qualified repair personnel. Ser vice or maintenance perf or med b y unqualified personnel could result in a risk of injur y . When servicing a tool, use only identical replacement parts. Follow instruc- tions in the “Inspecti ...
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Chicago Electric 94488 - page 5
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 5 Never store fuel or other flammab le materials near the Cut Off Saw . Do not smoke, or allow sparks, flames, or other sources of ignition around the Cut Off Saw . Keep grounded conductive objects, such as tools, awa y from exposed, live electrical par ts and connections to av ...
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Chicago Electric 94488 - page 6
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 6 Only composite abrasive or diamond abrasive Saw Blades rated at a mini- mum of 4,700 RPM. Ne ver use carbide -tipped, w oodcutting, or cir cular machine Saw Blades. The y can cause se v ere personal injur y from reactive f orces, b lade contact, or thrown objects. Only cut aspha ...
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Chicago Electric 94488 - page 7
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 7 is pinched or bound tightly by the kerf closing down, the Saw Blade stalls and the engine reaction drives the Cut Off Sa w rapidly bac k tow ard the operator . If the Saw Blade becomes twisted or misaligned in the cut, the teeth at the back edge of the Saw Blade can raise the Cu ...
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Chicago Electric 94488 - page 8
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 8 area, and work with approv ed saf ety equipment, such as those dust masks that are specially designed to filter out microscopic par ticles. (Calif or nia Health & Saf ety Code § 25249.5, et seq. ) W ARNING! P eople with pacemak ers should consult their phy sician(s) bef or ...
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Chicago Electric 94488 - page 9
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 9 Front Handle (3G): Use to securely hold the Cut Off Saw when operating. Spark Plug Cover (4D): A remov able co ver f or access to the Spar k Plug (2B). Kill Switch (5D): Engine stops when this s witch is pressed and held. Full Throttle Lock Button (9D): T o lock the Throttle T r ...
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Chicago Electric 94488 - page 10
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 10 23F (NOT INCLUDED) 5E 6E 2E, 3E 4E 13E 7B 35F 16C 38F 34F FIGURE A 22F 25F 19F 3G 4D 5D 9D . 10D 7D 5C 3A 9B 24F ...
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Chicago Electric 94488 - page 11
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 11 ASSEMBL Y INSTRUCTIONS CA UTION! Make sure to wear ANSI-approv ed saf ety impact e yeglasses when perf or ming any assembly of the Cut Off Sa w . Also , when installing or replacing the Saw Blade (23F) (not included) wear hea vy duty wor k glov es to av oid accidental cuts to t ...
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Chicago Electric 94488 - page 12
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 12 Once the proper fuel mix is obtained, remov e the Fuel T ank Cap (16C). Fill the Fuel T ank (2C , 10C) appro ximately 3/4 full with the fuel mix (the Fuel T ank capacity is 0.4 gallons). Then, replace the Fuel T ank Cap . (See Figure A.) FUEL MIX QU ANTITIES Ratio T wo Cycle Oi ...
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Chicago Electric 94488 - page 13
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 13 Press down on the Decompression V alve (7B) and tur n the Kill Switch (5D) out of the off position. (See Figure B.) Set the Choke Le v er (5C) to the appropriate position. (See Figure B.) If the Engine is cold. If the Engine is warm (ev en if the Engine has already been run but ...
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Chicago Electric 94488 - page 14
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 14 idle for se veral minutes to dissipate the heat. This will prev ent some engine par ts (ignition system, carburetor , etc.) from being damaged by o v erheating. IMPORT ANT : The Saw Blade (23F) will not rotate when the Engine idles . (See Figure A.) When the Cut Off Saw is read ...
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Chicago Electric 94488 - page 15
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 15 Replace the T ransmission Box Cov er (2F), and secure it with the Screws (1F). (See Figure C.) SCREW (1F) TRANSMISSION BO X COVER (2F) HEX BOL T (11F) HEX BOL T (11F) TENSIONING NUT (35F) BOL T (14F) V -BEL T (3F) FIGURE C T o clean the Pre-Filter 1 (2E), Pre-Filter 2 (3E), Fil ...
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Chicago Electric 94488 - page 16
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 16 Remov e the Spar k Plug Wire (18). Then, unscre w and remov e the Spar k Plug (2B). (See Figure E.) Clean off the carbon build-up on the Spark Plug (2B). (See Figure E.) Check the electrode gap to see if it is 0.020”. If necessar y , readjust. (See Figure E.) Replace the Spar ...
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Chicago Electric 94488 - page 17
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 17 TR OUBLESHOO TING Problem P ossible Solution Engine will not star t or r uns poorly . Check f or amount of fuel. Make sure Chok e Lev er is in proper position. Make sure Spark Plug Wire is not loose. Check condition of Spar k Plug. Wipe off any access fuel with a clean, dr y cl ...
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Chicago Electric 94488 - page 18
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 18 P ARTS LIST/ASSEMBL Y DIA GRAM CRANKSHAFT HOUSING ASSEMBL Y NO TE: Some par ts are listed and shown f or illustration purposes only , and are not av ailable individually as replacement par ts. 18 P ar t Description Q’ty 1 Screw (M5 x 20) 10 2 Plug 1 3 Cov er 1 4 Screw (M5 x 2 ...
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Chicago Electric 94488 - page 19
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 19 P ARTS LIST/ASSEMBL Y DIA GRAM CRANKSHAFT & PIST ON ASSEMBL Y NO TE: Some par ts are listed and shown f or illustration purposes only , and are not av ailable individually as replacement par ts. 1A 2A 3A 4A 5A 30A 6A 7A 8A 9A 10A 11A 12A 13A 31A 14A 15A 16A 17A 18A 19A 20A ...
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Chicago Electric 94488 - page 20
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 20 P ARTS LIST/ASSEMBL Y DIA GRAM CYLINDER & MUFFLER ASSEMBL Y NO TE: Some par ts are listed and shown f or illustration purposes only , and are not av ailable individually as replacement par ts. P ar t Description Qty . 1B Cylinder 1 2B Spark Plug 1 3B Cylinder Cov er 1 4B Sc ...
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Chicago Electric 94488 - page 21
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 21 P ARTS LIST/ASSEMBL Y DIA GRAM FUEL T ANK & CARBURET OR 1C 2C 3C 4C 5C 6C 7C 8C 23C 24C 9C 10C 11C 15C 16C 12C 13C 14C 17C 18C 19C 20C 21C 22C NO TE: Some par ts are listed and shown f or illustration purposes only , and are not av ailable individually as replacement par ts ...
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Chicago Electric 94488 - page 22
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 22 P ARTS LIST/ASSEMBL Y DIA GRAM HANDLE & MAIN CO VER ASSEMBL Y NO TE: Some par ts are listed and shown f or illustration purposes only , and are not av ailable individually as replacement par ts. P ar t Description Qty . 1D Main Cov er 1 2D Side Sealing Cov er 1 3D F ront Se ...
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Chicago Electric 94488 - page 23
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 23 P ARTS LIST/ASSEMBL Y DIA GRAM AIR FIL TER ASSEMBL Y 1E 16E 2E 3E 4E 5E 6E 7E 8E 9E 10E 12E 13E 14E 15E NO TE: Some par ts are listed and shown f or illustration purposes only , and are not av ailable individually as replacement par ts. P ar t Description Qty . 1E Filter Cov er ...
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Chicago Electric 94488 - page 24
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 24 P ARTS LIST/ASSEMBL Y DIA GRAM TRANSMISSION BO X & CUTTER ASSEMBL Y 1F 2F 3F 4F 5F 6F 7F 8F 9F 10F 11F 12F 13F 14F 15F 16F 17F 18F 19F 20F 21F 22F 23F NOT INCLUDED 22F 24F 25F 26F 27F 28F 29F 30F 31F 32F 33F 34F 35F 36F 37F 38F NO TE: Some par ts are listed and shown f or i ...
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Chicago Electric 94488 - page 25
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 25 P ARTS LIST/ASSEMBL Y DIA GRAM FR ONT HANDLE & SUPPOR T ASSEMBL Y 1G 2G 3G 4G 5G 6G 7G 8G 9G 10G NO TE: Some par ts are listed and shown f or illustration purposes only , and are not av ailable individually as replacement par ts. P ar t Description Qty . 1G Handle Brac ket ...
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Chicago Electric 94488 - page 26
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 26 Emission Contr ol System W arranty United States Emission Control Def ects W arranty Statement The the United States Environmental Protection Agency (herein EP A) and Harbor F reight T ools ® (here in HFT) are pleased to ex plain the emission control system warr anty on your 1 ...
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Chicago Electric 94488 - page 27
SKU 94488 For technical questions, please call 1-800-444-3353 P A GE 27 service, contact the HFT Customer Ser vice Depar tment at 1-800-444-3353. 3. Consequential Damages Covera ge Cov erage under this warr anty shall also ex tend to the fai lure of an y engin e compo nen ts caus ed by the f ail ure of any w arr ant ed par t while it is still cov e ...
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