Manuel d’utilisation DreamGEAR HY13-1518-M1/USA

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Summary
  • DreamGEAR HY13-1518-M1/USA - page 1

    HY13-1518-M1/USA TK Series Service Procedure Hyd r a ulic s Effective: July , 2001 Low Speed High T orque, Hydraulic Motors ...

  • DreamGEAR HY13-1518-M1/USA - page 2

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 2 FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. This document and o ...

  • DreamGEAR HY13-1518-M1/USA - page 3

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 3 Definitions ............................................................................................................................................................... 3 Design Fea ...

  • DreamGEAR HY13-1518-M1/USA - page 4

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 4 T orqmotor Design Features TK Series features include: • The roller vane rotor set design offers low-friction and wear compensation which maximizes the useful performance life of the ...

  • DreamGEAR HY13-1518-M1/USA - page 5

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 5 Introduction This service manual has one purpose: to guide you in maintaining, troubleshooting, and servicing the TK T orqmotor (low-speed, high-torque hydraulic motor). Material in th ...

  • DreamGEAR HY13-1518-M1/USA - page 6

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 6 NOTE: Before troubleshooting any system problem, check service literature published by the equipment and/or component manufacturers. Follow their instructions, if given, for checking a ...

  • DreamGEAR HY13-1518-M1/USA - page 7

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 7 T roubleshooting Checklist 1 . Hose fittings loose, worn or damaged. 2. Oil seal rings (5) deteriorated by excess heat. 3. Special bolt (1) loose or its sealing area deteriorated by co ...

  • DreamGEAR HY13-1518-M1/USA - page 8

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 8 • Clean, petroleum-based solvent • Emery paper • Vise with soft jaws • Air pressure source • Arbor press • Screw driver • Masking tape • Breaker bar • T orque wrench- ...

  • DreamGEAR HY13-1518-M1/USA - page 9

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 9 CONVERSIONS INCHES m m INCHES m m .020 .51 1.060 26.92 .021 .53 1.295 32.89 .029 .74 1.297 32.94 .030 .76 1.396 35.46 .111 2.81 1.398 35.51 .119 3.02 1.620 41.15 .152 3.86 1.622 41.20 ...

  • DreamGEAR HY13-1518-M1/USA - page 10

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 10 14a 14b 23 22 21 20 19 18 16 17 16 15 14 13 12 5 11 9a 9b 9c 9 Matched Set 10 5 8 7 5 1 2 3 4 5 6 Exploded V iew T ypical Assembly Item No. Description 1 Special Bolt 2 Endcover 3 Sea ...

  • DreamGEAR HY13-1518-M1/USA - page 11

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 11 EXPLODED VIEW ITEM # 14 14a 14b COUPLING DESCRIPTION SHAFT KEY NUT 3 2- 1-1/2" Straight Key TK019002 039040 3 6- 17 T ooth Spline TK019003 6 3- 1-3/4" T apered Shaft TK01900 ...

  • DreamGEAR HY13-1518-M1/USA - page 12

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 12 Preparation Before Disassembly • Before you disassemble the T orqmotor unit or any of its components read this entire manual. It provides important information on parts and procedur ...

  • DreamGEAR HY13-1518-M1/USA - page 13

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 13 Disassembly and Inspection Place T orqmotor in a vise 1. Place the T orqmotor in a soft jawed vice or similar support, with coupling shaft (14) pointed down and the vise jaws clamping ...

  • DreamGEAR HY13-1518-M1/USA - page 14

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 14 Remove & inspect commutator 8. Remove commutator (4) and seal ring (3) Remove seal ring from commutator , using an air hose to blow air into ring groove until seal ring is lifted ...

  • DreamGEAR HY13-1518-M1/USA - page 15

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 15 Remove manifold 9. Remove manifold (6) and inspect for cracks surface scoring, brinelling or spalling. Replace manifold if any of these conditions exist. SEE FIGURE 9. A polished patt ...

  • DreamGEAR HY13-1518-M1/USA - page 16

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 16 NOTE Series TK T orqmotor may have a rotor set with two stator halves (9B) with a seal ring (5) between them. Discard seal ring only if stator halves become disassembled during the se ...

  • DreamGEAR HY13-1518-M1/USA - page 17

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 17 Check coupling shaft for rust or corrosion 14 . Check exposed portion of coupling shaft (14) to be sure you have removed all signs of rust and corrosion which might prevent its withdr ...

  • DreamGEAR HY13-1518-M1/USA - page 18

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 18 18. Remove seal (18), backup washer (19), and backup ring (20) from TK Series T orqmotor housing by working them around unseated thrust washers (16) and thrust bearing (17) and out of ...

  • DreamGEAR HY13-1518-M1/USA - page 19

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 19 Inspect housing bearings 21 . If the housing (21) assembly has passed inspection to this point, inspect the housing bearings (22) and (15) and since they are captured in the housing c ...

  • DreamGEAR HY13-1518-M1/USA - page 20

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 20 5 23 18 3 20 19 • Replace all seals and seal rings with new ones each time you reassemble the T orqmotor unit. Lubricate all seals and seal rings with SAE 10W40 oil or clean grease ...

  • DreamGEAR HY13-1518-M1/USA - page 21

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 21 NOTE Bearing mandrel must be pressed against the lettered end of bearing shell. T ake care that the housing bore is square with the press base and the bearing is not cocked when press ...

  • DreamGEAR HY13-1518-M1/USA - page 22

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 22 Press in dirt & water seal 3. Press a new dirt and water seal (23) into the housing (21) outer bearing counterbore. The dirt and water seal (23) must be pressed in with the lip fa ...

  • DreamGEAR HY13-1518-M1/USA - page 23

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 23 Install coupling shaft 8. Be sure that a generous amount of clean corrosion resistant grease has been applied to the lower (outer) housing bearing (22). Install the coupling shaft (14 ...

  • DreamGEAR HY13-1518-M1/USA - page 24

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 24 Install drive link NOTE 11 . Install drive link (11) with the long splined end down into the coupling shaft (14) and engage the drive link splines into mesh with the coupling shaft sp ...

  • DreamGEAR HY13-1518-M1/USA - page 25

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 25 Assemble wear plate and rotor set 13 . Assemble wear plate (10) with rotor set over the drive link (11) and alignment studs onto the housing (21) and the rotor splines into mesh with ...

  • DreamGEAR HY13-1518-M1/USA - page 26

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 26 Assemble end cover 22 . Assemble end cover over the commutator and in line with the alignment marks on the exterior of the motor . SEE FIGURE 40 and 41. Figure 40 Figure 41 T orqmotor ...

  • DreamGEAR HY13-1518-M1/USA - page 27

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 27 T orqmotor Assembly Housing Thrust W ashers Seal Shaft Thrust Bearing Backup Ring Backup W asher Not T o Scale 1 3 5 7 9 2 4 6 8 THE ASSEMBL Y OF THE TORQMOTOR IS NOW COMPLETE EXCEPT ...

  • DreamGEAR HY13-1518-M1/USA - page 28

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 28 Final Checks • Pressurize the T orqmotor with 100 p.s.i. dry air or nitrogen and submerge in solvent to check for external leaks. • Check T orqmotor for rotation. T orque required ...

  • DreamGEAR HY13-1518-M1/USA - page 29

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 29 Tips Tips for Maintaining the T orqmotor Hydraulic System • Adjust fluid level in reservoir as necessary . • Encourage all operators to report any malfunction or accident that may ...

  • DreamGEAR HY13-1518-M1/USA - page 30

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 30 Notes ...

  • DreamGEAR HY13-1518-M1/USA - page 31

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 31 The items described in this document and other documents or descriptions provided by Parker Hannifin Corporation, its subsidiaries and its authorized distributors are hereby offered f ...

  • DreamGEAR HY13-1518-M1/USA - page 32

    Parker Hannifin Corporation 2745 Snapps Ferry Road Greeneville, TN 37745 USA T el: (423) 639-8151 Fax: (423) 787-2418 Web Site: http://www .parker .com/pumpmotor Pinnacle Printing, 3M, 7/2001 Hyd r a ulic s ...

Fabricant DreamGEAR Catégorie Automobile Parts

Les documents que nous recevons du fabricant de l'appareilDreamGEAR HY13-1518-M1/USA peuvent être divisés en plusieurs groupes. Ceux-ci sont, entre autres:
- dessins techniques DreamGEAR
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- fiches produit DreamGEAR
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Tous sont importants, mais les informations les plus importantes du point de vue de l'utilisation de l'appareil se trouvent dans le manuel d’utilisation DreamGEAR HY13-1518-M1/USA.

Un groupe de documents appelé manuels d’utilisation est également divisé en types plus spécifiques, tels que: Manuels d’installation DreamGEAR HY13-1518-M1/USA, manuels d’entretien, brefs manuels ou manuels de l’utilisateur DreamGEAR HY13-1518-M1/USA. Selon vos besoins, vous devriez chercher le document dont vous avez besoin. Sur notre site, vous pouvez voir le manuel le plus populaire d’utilisation du produit DreamGEAR HY13-1518-M1/USA.

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Manuel d’utilisation complet de l’appareil DreamGEAR HY13-1518-M1/USA, quelle devrait-elle être?
Le manuel d’utilisation, également appelé le mode d’emploi, ou tout simplement le manuel, est un document technique destiné à aider à utiliser DreamGEAR HY13-1518-M1/USA par les utilisateurs. Des manuels sont généralement écrits par un rédacteur technique, mais dans un langage accessible à tous les utilisateurs DreamGEAR HY13-1518-M1/USA.

Le manuel d’utilisation complet DreamGEAR, devrait inclure plusieurs éléments de base. Certains d'entre eux sont moins importants, tels que: la couverture / page de titre ou pages d'auteur. Cependant, la partie restante, devrait nous fournir des informations importantes du point de vue de l'utilisateur.

1. Introduction et des conseils sur la façon d'utiliser le manuel DreamGEAR HY13-1518-M1/USA - Au début de chaque manuel, nous devrions trouver des indices sur la façon d'utiliser le document. Il doit contenir des informations sur l'emplacement de la table des matières DreamGEAR HY13-1518-M1/USA, FAQ ou des problèmes les plus fréquents - les points qui sont les plus souvent recherchés par les utilisateurs de chaque manuel
2. Table des matières - index de tous les conseils pour lDreamGEAR HY13-1518-M1/USA qui peuvent être trouvés dans le document courant
3. Conseils sur la façon d'utiliser les fonctions de base de l’appareil DreamGEAR HY13-1518-M1/USA - qui devraient nous aider dans les premières étapes lors de l'utilisation DreamGEAR HY13-1518-M1/USA
4. Troubleshooting - séquence systématique des activités qui nous aideront à diagnostiquer et ensuite résoudre les principaux problèmes de DreamGEAR HY13-1518-M1/USA
5. FAQ - questions fréquemment posées
6. Détails du contact Informations sur l'endroit où chercher le contact avec le fabricant / service DreamGEAR HY13-1518-M1/USA dans un pays donné, si le problème ne peut être résolu par nous-mêmes.

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