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Cal Flame LTR50001038 - page 1
L TR50001038, Rev . C 12/26/11 ...
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Cal Flame LTR50001038 - page 2
WARNING If the information in this manual is not followed exactly , a re or explosion may result causing property damage, personal injury or loss of life. Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance. Do not store an LP cylinder not connected for use in the vicinity of this or ...
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Cal Flame LTR50001038 - page 3
Barbecue Grills L TR50001038, Rev . C Safety Instructions w ww . c a l a m e b b q . c o m 1 Placement and Location C • al Flame™ grills are designed for outdoor use only. Never locate this appliance in an enclosed room, • under a sealed overhead structure, or in any type of enclosed area such as a garage, shed, or breezeway . Keep cle ...
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Cal Flame LTR50001038 - page 4
Barbecue Grills L TR50001038, Rev . C Safety Instructions w ww . c a l a m e b b q . c o m 2 Never use the grill or side burner in windy • conditions. If used in a consistently windy area a windbreak will be required. Always adhere to the specied clearances listed in this manual. Never line the grill or side burners with aluminum • foil. ...
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Cal Flame LTR50001038 - page 5
Barbecue Grills L TR50001038, Rev . C Built-in Construction w ww . c a l a m e b b q . c o m 3 Built-in Construction Read these instruction before constructing your grill enclosure. F ailure to follow these instructions may result in damage, injury , or death. LMS Inc. will not be held responsible for property damage, injury, or death as a resu ...
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Cal Flame LTR50001038 - page 6
Barbecue Grills L TR50001038, Rev . C Built-in Construction w ww . c a l a m e b b q . c o m 4 Built-in Dimensions Model Description Width Depth Height BBQ08873P 3 Burner Grill 23 3/8” 22¼” 9 ¼” BBQ08874CP 4 Burner Grill 31” 22¼” 9 ¼” BBQ08875CP 5 Burner Grill 38 ½” 22¼” 9 ¼” W ID T H W ID T H W ID T H W ID T H Minimum ...
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Cal Flame LTR50001038 - page 7
Barbecue Grills L TR50001038, Rev . C Built-in Construction w ww . c a l a m e b b q . c o m 5 W ID T H W ID T H W ID T H W ID T H Minimum Clearance 12” Minimum Distance Betw een Grill and Side Burner Minimum Clearance Scr een V ents W ID T H W ID T H WIDTH DEPTH WIDTH WIDTH DEPTH WIDTH WIDTH WIDTH DEPTH DEPTH DEPTH HEIGHT HEIGHT HEIGHT Burne ...
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Cal Flame LTR50001038 - page 8
Barbecue Grills L TR50001038, Rev . C Built-in Construction w ww . c a l a m e b b q . c o m 6 W ID T H W ID T H W ID T H W ID T H Minimum Clearance 12” Minimum Distance Betw een Grill and Side Burner Minimum Clearance Scr een V ents W ID T H W ID T H WIDTH DEPTH WIDTH WIDTH DEPTH WIDTH WIDTH WIDTH DEPTH DEPTH DEPTH HEIGHT HEIGHT HEIGHT Burne ...
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Cal Flame LTR50001038 - page 9
Barbecue Grills L TR50001038, Rev . C Built-in Construction w ww . c a l a m e b b q . c o m 7 C B A B C A Connect the last open line to the side burner (Use gas rated tape seal on all connections) Then take other end of "T" adapter with hose attached and connect to end of male located underneath and at the back of the grill. (Use gas ...
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Cal Flame LTR50001038 - page 10
Barbecue Grills L TR50001038, Rev . C Installation w ww . c a l a m e b b q . c o m 8 Installing the Transformer All grills wi th electrical components such as lights or a convection fan will require the transformer to be installed and plugged in before you can use it. This needs to be done before the grill is inserted in the island. When the t ...
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Cal Flame LTR50001038 - page 11
Barbecue Grills L TR50001038, Rev . C Installation w ww . c a l a m e b b q . c o m 9 Installing the Rotisserie Attach the two brackets to the sides of the grill, one on each side, using two screws as shown below . Slide the rotis motor on one of the brackets as shown below. The rotis motor will work on either side of the grill. Remov e the met ...
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Cal Flame LTR50001038 - page 12
Barbecue Grills L TR50001038, Rev . C Gas Connection w ww . c a l a m e b b q . c o m 10 Gas Requirements and Connection IMPOR T ANT : The Cal Flame grill is manufactured to operate on liquid propane (LP). However , it can be converted to operate on natur al gas (NG) by an authorized service technician. Consult your Cal Flame dealer for informa ...
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Cal Flame LTR50001038 - page 13
Barbecue Grills L TR50001038, Rev . C Gas Connection w ww . c a l a m e b b q . c o m 11 One side of the enclosure shall be completely 1. open. Enclosures that have four sides, complete with a 2. top and bottom: At least two ventilation openings at cylinder a. valv e level shall be provided in the sidewall, equally sized, spaced at 180º (3.14 ...
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Cal Flame LTR50001038 - page 14
Barbecue Grills L TR50001038, Rev . C Gas Connection w ww . c a l a m e b b q . c o m 12 Natural Gas Connection Slide the grill forward to gain access to the 1. regulator and gas connection point in the rear . Remov e the rear panel from the barbecue to 2. gain access to the regulator and gas connection point. Connect a suitable ex connector ...
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Cal Flame LTR50001038 - page 15
Barbecue Grills L TR50001038, Rev . C Using Y our Grill w ww . c a l a m e b b q . c o m 13 Warning NEVER cover the entire cooking or grill surface with griddles or pans. Overheating will occur and burners will not perform properly when combustion heat is tr apped below the cooking surface. CAUTION: NEVER spray w ater on a hot gas unit. This ma ...
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Cal Flame LTR50001038 - page 16
Barbecue Grills L TR50001038, Rev . C Using Y our Grill w ww . c a l a m e b b q . c o m 14 Grill Controls The controls shown below are for Cal Flame drop-in grills. F amiliarize yourself with these controls before lighting your grill. The ON / OFF switch controlling the fan and halogen light is located on the control panel at the front lower l ...
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Cal Flame LTR50001038 - page 17
Barbecue Grills L TR50001038, Rev . C Using Y our Grill w ww . c a l a m e b b q . c o m 15 Inspect the hose before using the grill. If there • is excessive abrasion or wear , or if the hose is cut, it must be replaced prior to using the grill. If you need a replacement hose, contact your Cal Flame dealer . Ensure the area around the barbecue ...
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Cal Flame LTR50001038 - page 18
Barbecue Grills L TR50001038, Rev . C Using Y our Grill w ww . c a l a m e b b q . c o m 16 Heat Distribution on the Cooking Grates When you place food your Cal Flame grill, remember that the back of the grill tends to be hotter than the front. As your food cooks, you should periodically shift it to different spots on the cooking grates to ensu ...
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Cal Flame LTR50001038 - page 19
Barbecue Grills L TR50001038, Rev . C Using Y our Grill w ww . c a l a m e b b q . c o m 17 Cooking with the Rotisserie The rotisserie cooks with the infrared back burner , which provides intense searing radiant heat. The location of the rotisserie and burner allows the placement of a rotisserie-basting pan (NOT included) beneath the food to co ...
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Cal Flame LTR50001038 - page 20
Barbecue Grills L TR50001038, Rev . C Optional Grill Accessories w ww . c a l a m e b b q . c o m 18 Optional Grill Accessories These grill accessories are optional and may be ordered directly from Cal Flame customer service. See page 21 for ordering inf ormation. Sear Zone Infrared Burner Pizza Brick Tray Y ou can use y our grill as a pizza ov ...
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Cal Flame LTR50001038 - page 21
Barbecue Grills L TR50001038, Rev . C Optional Grill Accessories w ww . c a l a m e b b q . c o m 19 Perf ect for roasting vegetables or cooking sh, this rotisserie basket makes preparing these f oods and others easy! Open the rotisserie basket and set your food inside. Close and clamp it shut, then slide the rotisserie rod lengthwise throug ...
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Cal Flame LTR50001038 - page 22
Barbecue Grills L TR50001038, Rev . C Optional Grill Accessories w ww . c a l a m e b b q . c o m 20 The Deep Fryer Helper can turn part of your grill into a deep frying station. It is designed to t in any Cal Flame grill. The Deep Fryer Helper Set is shipped with its own instructions for placement and use. Read them carefully before use. Th ...
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Cal Flame LTR50001038 - page 23
Barbecue Grills L TR50001038, Rev . C Cleaning and Maintenance w ww . c a l a m e b b q . c o m 21 Cleaning Products and Materials DO NOT USE these common cleaning products and materials – they will damage the surface of your stainless steel. CLR • Lime-A way • Oven cleaner • Cleansers such as Ajax or Comet • Ammonia • Bleach • Ch ...
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Cal Flame LTR50001038 - page 24
Barbecue Grills L TR50001038, Rev . C Cleaning and Maintenance w ww . c a l a m e b b q . c o m 22 grain until excess liquid is removed and the surface shines. It should not be oily to the touch, however some residue is acceptable. Furniture polish, such as Old English, can be effective for polishing stainless steel and protecting the surface. ...
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Cal Flame LTR50001038 - page 25
Barbecue Grills L TR50001038, Rev . C Cleaning and Maintenance w ww . c a l a m e b b q . c o m 23 The burners can be removed by removing the locking pins and lifting them out. The locking pins are located under the grill toward the back. They are used to keep the burners in place during shipping and are not necessary to operate your grill. Rem ...
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Cal Flame LTR50001038 - page 26
Barbecue Grills L TR50001038, Rev . C Cleaning and Maintenance w ww . c a l a m e b b q . c o m 24 Seasonal Cleaning If you haven’t used your grill in a few months, we recommend that you clean the burners and the interior of your grill. Cleaning the burners periodically wi ll keep them burning evenly and cleanly and help prevent “ashback ...
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Cal Flame LTR50001038 - page 27
Barbecue Grills L TR50001038, Rev . C Cleaning and Maintenance w ww . c a l a m e b b q . c o m 25 Replace the burners 6. Before you replace the burners, inspect the gas valv e orices for cleanliness and condition and the location of the igniters. Set the ame tamers in place befor e you replace the burners. Carefully insert the burner int ...
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Cal Flame LTR50001038 - page 28
Barbecue Grills L TR50001038, Rev . C Cleaning and Maintenance w ww . c a l a m e b b q . c o m 26 Light Lens with Screw Clip Remov e the screw at the left or right of the 1. lens. Carefully pull the lens away and out of the 2. light xture. Set the lens, screw clip, and screw aside. Unscrew the two screws located at the side of 3. the white ...
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Cal Flame LTR50001038 - page 29
Barbecue Grills L TR50001038, Rev . C Appendix w ww . c a l a m e b b q . c o m 27 Troubleshooting Problem: Smell of gas is present Solution: Check for loose connections in the gas line. Perf orm a leak test following the procedure described in this manual. Problem: Burner does not ignite Solution: Note: T urn off the gas at the source while tr ...
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Cal Flame LTR50001038 - page 30
Barbecue Grills L TR50001038, Rev . C Appendix w ww . c a l a m e b b q . c o m 28 Problem: Yellow Flame Solution: Once the entire burner is oper ating, check the ame color to be sure that it is mostly blue. Some yellow at the tips may be present due to impurities in the f uel. If the ame is golden or yellow in color , the reason could be ...
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Cal Flame LTR50001038 - page 31
Barbecue Grills L TR50001038, Rev . C Appendix w ww . c a l a m e b b q . c o m 29 All Cal Flame grills are manuf actured as standard liquid propane (LP) gril ls and can be converted to burn natural gas (NG). There are two steps required to convert a grill fr om LP to NG. You must perform both steps. Step 1: Switching the regulator behind the g ...
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Cal Flame LTR50001038 - page 32
Barbecue Grills L TR50001038, Rev . C Appendix w ww . c a l a m e b b q . c o m 30 Y ou will need: 6mm socket or nut driver • T wo to ve 1.9mm orices (depending on • your grill Pipe compound suitable for natur al gas • Step2:Changingtheburnerorices Replacethemainburnerorices 1. Remov e the grates, ? ...
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Cal Flame LTR50001038 - page 33
Barbecue Grills L TR50001038, Rev . C Appendix w ww . c a l a m e b b q . c o m 31 Using a wrench, remove the orice for the infr ared b. burner . Apply pipe compound to the t ting threads where c. you will place the new orice. Screw on the correct orice for your grill until it is d. nger tight. Tighten the orice with the wrenc ...
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Cal Flame LTR50001038 - page 34
Barbecue Grills L TR50001038, Rev . C Appendix w ww . c a l a m e b b q . c o m 32 Installing Sear Zone Burners Disconnect or shut off the LP or natural gas line 1. connected to the grill. W ait until the burners cool down. Open the hood and remov e the grate and ame 2. tamer on top of the stainless steel burner you want to replace. Through ...
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Cal Flame LTR50001038 - page 35
Barbecue Grills L TR50001038, Rev . C Appendix w ww . c a l a m e b b q . c o m 33 Wiring Diagram 2 1 2 1 2 1 - + HAL OGEN LIGHT HAL OGEN LIGHT WIRE NUT WIRE NUT WHITE WHITE WHITE WHITE LIGHT AND CONVECTION F AN SWITCH RED BLACK CONVECTION F AN ROTISSERIE PL UG ROTISSERIE PL UG TRANSFORMER PL UG ...
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Cal Flame LTR50001038 - page 36
Barbecue Grills L TR50001038, Rev . C Appendix w ww . c a l a m e b b q . c o m 34 14 10 19 5 25 20 7 2 30 19 24 3 9 15 12 11 13 17 18 4 16 29 1 28 23 22 31 17 33 32 27 26 19 34 6 8 LP: BBQ04101067 NG: BBQ04101059 MAIN ORIFICE LP: BBQ04101073 NG: BBQ04101072 BACK BURNER ORIFICE Replacement Parts See following page for part numbers and ordering ...
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Cal Flame LTR50001038 - page 37
Barbecue Grills L TR50001038, Rev . C Appendix w ww . c a l a m e b b q . c o m 35 Item No. Part Grill Size Part # 1 Control panel 3 burner BBQ10104049-CC 4 burner BBQ07104050 5 burner BBQ10104051-CC 2 Back panel 3 burner BBQ07104053 4 burner BBQ07104054 5 burner BBQ07104055 3 Hood 3 burner BBQ07100587-CC 4 burner BBQ07100588-CC 5 burner BBQ071 ...
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Cal Flame LTR50001038 - page 38
Barbecue Grills L TR50001038, Rev . C Appendix w ww . c a l a m e b b q . c o m 36 Limited Warranty All Cal Flame models are manufactured with the highest quality appliances and are warranted to be free from defects in material and workmanship at time of delivery . LMS warr ants barbecue grills and associated hardware from deterioration, corros ...
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Cal Flame LTR50001038 - page 39
Barbecue Grills L TR50001038, Rev . C Appendix w ww . c a l a m e b b q . c o m 37 Disclaimers LMS shall not be liable for loss of use of the barbecue grills, related hardware or other incidental or consequential costs, expense or damages, which may include, but are not limited to, removal of permanent deck or other custom xtures or the nece ...
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Cal Flame LTR50001038 - page 40
Locating the product serial number The serial number of your Cal Flame grill is located on the back and is visible when the hood is down. Y ou will need this number to properly register your grill and activate cover age. Write this inf ormation in the space provided below . Grill model: ______________________________________________________________ ...
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