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Manuel d’utilisation Milwaukee 9560

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Summary
  • Milwaukee 9560 - page 1

    The use of any hoist presents some risk of personal injur y or proper ty damage. That risk is greatly increased if proper instructions and warnings are not follow ed. Bef ore using this hoist, each operator should become thoroughly f amiliar with all warnings, instructions, and recommendations in this manual. Retain this manual f or future ref eren ...

  • Milwaukee 9560 - page 2

    Milwaukee Electric T ool Corporation A company within the Atlas Copco Group 13135 West Lisbon Road • Br ookfield, WI, U.S.A. 53005 Alterations or modifications of equipment and use of non-factory repair parts can lead to dangerous operation and injury . TO A VOID INJUR Y : • Do not alter or modify equipment • Do not use equipment to lift, sup ...

  • Milwaukee 9560 - page 3

    2 Milwaukee Electric T ool Cor poration 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 SAFETY PRECAUTIONS Each MIL W A UKEE Electric Chain Hoist is built in accordance with the specifications contained herein and at the time of manuf acture complies with our inter pretation of applicable sections of *American Society of Mech ...

  • Milwaukee 9560 - page 4

    3 MIL W A UKEE Electric Chain Hoists are r ugged, por table hoists that provide quic k, precise lifting. The hoists are constructed of tough, but lightw eight, die cast alumin um allo y housings. An oil bath transmission, equipped with heat-treated, allo y steel gears and an ov er load limiting clutch, provides smooth and reliable oper ation. With ...

  • Milwaukee 9560 - page 5

    APPLICA TION INFORMA TION This hoist is intended f or gener al industrial use f or lifting and transpor ting freely suspended material loads within its rated capacity . MIL W A UKEE cannot be responsible f or applications other than those f or which MIL W A UKEE equipment is recommended. Prior to installation and operation, we caution the user to r ...

  • Milwaukee 9560 - page 6

    Milwaukee Electric T ool Cor poration 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 2. Before operating the hoist, be sure to observe the f ollo wing: a. AL W A YS DISCONNECT HOIST FROM POWER SUPPL Y bef ore remo ving the electrical cov er or when making any electrical connection in the hoist or pushbutton station. b . The ...

  • Milwaukee 9560 - page 7

    11. Do not operate unless hook tra v el limit devices function. T est without load each shift. 12. Do not operate when hoist is not centered ov er load. 13. Do not operate if chain is not seated properly in sprock ets or sheav e groov es . 14. Do not operate damaged or malfunctioning hoist. OVERLOAD LIMITING PROTECTION This hoist is equipped with a ...

  • Milwaukee 9560 - page 8

    7 CHAIN Chain is to be kept clean and lubricated (See LUBRICA TION, page 9). Visually check chain ev er y time hoist is used. Hoist must not be operated when chain is twisted or kink ed. An impor tant phase of hoist maintenance is chain inspection. Check individual links and chec k for chain elongation. 1. Check the chain for o v erall wear or stre ...

  • Milwaukee 9560 - page 9

    Chain Replacement with No Chain in Hoist Ref er to Figures 4 and 5. 1. DISCONNECT HOIST FROM POWER SUPPL Y and mo v e hoist to a work table . Do not remove the electrical cov er . 2. Lay the hoist on its side and remov e the four screws that attach the sheav e housing to the gear housing (See Figure 12, Ref . No. 2). 3. Carefully pull the sheave ho ...

  • Milwaukee 9560 - page 10

    9 3. Carefully raise load block to upper limit and observe if it stops automatically at desired le v el. Do not allow load bloc k to run into hoist housing — this will damage the hoist. Maintain a minimum clearance of 2" from the hoist housing and the top of the load bloc k on single-chained models and 1" from the chain suppor t to the ...

  • Milwaukee 9560 - page 11

    Limit Switch Shaft Remov e any dir t accumulation and spra y with a general pur pose lubricant. Hook Bearing Apply a f e w drops of SAE 30 gear or motor oil around the edge of the bearing. Idler Sheave Bearing (Bushing) Disassemble load b lock and apply a light coat of NLGI #2 grease, or equiv alent, inside of bear ing. HOIST REP AIRS NO TE: If you ...

  • Milwaukee 9560 - page 12

    11 5. Remove f our screws attaching gear box co ver to gear housing and remov e gear box cov er. Limit switch drive shaft will come along with the cov er. 6. Inspect gears for broken or se verely worn teeth and inspect all bearings. Replace as necessary . The overload slip clutch is f actory calibrated and must not be disassembled or readjusted. 7. ...

  • Milwaukee 9560 - page 13

    12 Milwaukee Electric T ool Cor poration 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 9A — Wiring Diagram for 1-Speed, 1-Phase Models Figure 9B — Wiring Diagram for 1-Speed, 3-Phase Models ...

  • Milwaukee 9560 - page 14

    Milwaukee Electric T ool Cor poration 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 13 1. Limit switch not oper ating 1. Check adjustment (See LIMIT SWITCH ADJUSTMENT , page 8). Check connections against wiring diagram. Tighten loose connections or replace. 2. Brass limit s witch nuts not mo ving on shaft 2. Chec k f or str ...

  • Milwaukee 9560 - page 15

    INSPECTION AND MAINTENANCE CHECK LIST ELECTRIC PO WERED OVERHEAD CHAIN HOIST T ype of Hoist ______________________________________________________ Capacity (T ons) ____________________________________________ Location _________________________________________________________ Original Installation Date ____________________________________ _ Manuf ac ...

  • Milwaukee 9560 - page 16

    Milwaukee Electric T ool Cor poration 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 15 INSPECT OR’S REPORT ITEM REMARKS (LIST DEFICIENCIES AND RECOMMENDED A CTION) Inspector’ s Date Signature Inspected Approv ed b y Date Figure 10B — Recommended Inspector’ s Report NO TE: All bear ings except hook and idler shea v e ...

  • Milwaukee 9560 - page 17

    16 3 16 15 14 7 2 12 1 4 6 8 10 13 5 1 Motor 1 (See Figures 13 & 14) 2 Sheav e Housing Screw 4 3 Sheav e Housing 1/2 T on 1 1 & 2 T on 1 4 Gear Housing 1/2 T on 1 1 & 2 T on 1 5 Gear Case Gasket 1 6 Gearbo x Cov er 1 7 Electrical Cover Gask et 1 8 Electrical Cover 1 9 1/4" Spring Lockwasher 1 10 1/4-20UNC X 3/4" Screw 1 11 10- ...

  • Milwaukee 9560 - page 18

    Milwaukee Electric T ool Cor poration 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 17 Figur e 13 - Hoist Motor , 1-Phase 10 1 6 13 2 3 4 8 7 5 11 14 12 1 Hoist Motor 1/2 hp , 115/230V -1Ph 1 1 hp , 115/230V -1Ph 1 2 Stator Assembly* 1 3 Rotor Assembly* 1 4 End Shield 1 5 Rear Bearing 1 6 F ront Bear ing 1 7 Shim washer 1 8 ...

  • Milwaukee 9560 - page 19

    18 Figur e 14 - Hoist Motor , 3-Phase Milwaukee Electric T ool Cor poration 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 2 6 5 4 1 7 9 8 3 Parts List for Hoist Motor , 3-Phase 1 Hoist Motor 1/2 hp , 230/460V -3Ph-60Hz 1 1 hp , 230/460V -3Ph-60Hz 1 2 Stator Assembly* 1 3 Rotor Assembly* 1 4 End Shield 1 5 Rear Bearing 1 6 F ...

  • Milwaukee 9560 - page 20

    Milwaukee Electric T ool Cor poration 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 19 1 Disc Brake Assemb ly 1/2 hp , 115/230V 1 1 hp , 115/230V 1 1/2 hp , 230/460V 1 1 hp , 230/460V 1 2 Plate & Stud Assemb ly 1 3 Brake Disc 1/2 hp 2 1 hp 3 4 Brake Plate 2 5 Plate & Armature Assembly 1 6 Spring 3 7 Retainer 1 8 Pla ...

  • Milwaukee 9560 - page 21

    20 Figur e 16 - Electrical Par ts Milwaukee Electric T ool Cor poration 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 1 Gear Bo x Cov er 1 2 P anel Plate 1 3 Re versing Contactor 1 hp , 115/230V 1 1 hp , 230/460V 1 1/2 hp 1 4 T ransformer Pri.: 115/230V , Sec.: 24V 1 Pri.: 230/460V , Sec.: 24V 1 5 T er minal Block 115/230V ...

  • Milwaukee 9560 - page 22

    Milwaukee Electric T ool Cor poration 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 21 Figur e 17 - Limit Switch Par ts 7 15 17 16 6 13 10 9 12 3 11 14 5 1 4 1 Gear Bo x Cov er 1 2 Limit Switch & Shaft Assembly 1 (Includes Items 4-12) 3 Limit Switch Assembly 1 (Includes Items 4-8) 4 Switch 2 5 6-32UNC X 1" Screw 4 ...

  • Milwaukee 9560 - page 23

    22 Figur e 18 - Pushbutton Station Milwaukee Electric T ool Cor poration 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 12 6 7 10 11 4 5 13 14 15 4 8 4 9 16 3 2 1 ...

  • Milwaukee 9560 - page 24

    Milwaukee Electric T ool Cor poration 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 23 1 Pushbutton Station & Control Cab le Assembly 6 ft Cable Length 1 11 ft Cable Length 1 16 ft Cable Length 1 Special Drop 1 2 Pushbutton Station Assemb ly 1 3 Control Cable Assemb ly 6 ft Cable Length 1 11 ft Cable Length 1 16 ft Cabl ...

  • Milwaukee 9560 - page 25

    24 Figur e 19 - T ransmission Parts Milwaukee Electric T ool Cor poration 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 12 1 4 2 13 9 3 11 8 7 23 26 24 23 20 25 27 30 5 18 20 21 17 15 31 18 22 14 15 16 16 18 19 6 10 26 * * 32 27 28 29 7 13 *NOTE: Orient output gear (32) with long boss towards gear housing (2) on 1/2 ton mod ...

  • Milwaukee 9560 - page 26

    Milwaukee Electric T ool Cor poration 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 25 1 Sheav e Housing 1/2 T on 1 1 & 2 T on 1 2 Gear Housing (Includes Oil Seals) 1/2 T on 1 1 & 2 T on 1 3 Gear Box Co ver 1 (Includes Oil Seals) 4 Spring Washer 1 5 O-Ring 1 6 Pressure Relief Fitting 1 7 Dowel Pin 2 8 Gear Case Gask ...

  • Milwaukee 9560 - page 27

    26 Figur e 20 - Chaining Par ts Milwaukee Electric T ool Cor poration 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 2-T on Models 1-T on Models 2-T on Models 1/2 -T on Models 1 17 16 15 18 14 22 11 29 6 9 12 27 13 20 5 3 4 8 28 23 21 25 35 36 35 34 7 10 32 31 36 46 47 41 24 44 33 50 19 45 48 37 38 38 37 49 42 40 43 26 30 39 ...

  • Milwaukee 9560 - page 28

    Milwaukee Electric T ool Cor poration 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 27 1 Sheav e Housing 1/2 T on 1 1 & 2 T on 1 2 Gear Housing 1/2 T on 1 1 & 2 T on 1 3 Dowel Pin 2 4 Load Sheav e 1/2 T on 1 1 & 2 T on 1 5 Load Sheav e Shaft 1 6 Roll Pin 1 7 Spacer , 1 & 2 T on 1 8 Chain Guide 1/2 T on 2 1 & ...

  • Milwaukee 9560 - page 29

    Milwaukee Electric T ool Cor poration 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 AUTHORIZED W ARRANTY REP AIR CENTERS AND P ARTS DEPOTS As a user of MIL W AUKEE hoists, y ou are assured of reliable repair and parts ser vices through a network of Master Parts Depots and Ser vice Centers that are strategically located acro ...

  • Milwaukee 9560 - page 30

    Milwaukee Electric T ool Cor poration 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 UNITED ST A TES 29 NEW YORK **ABC ELECTRIC 24-25 46th Street. Long Island City NY 11103 (718) 956-0000 or (N.Y . only-800-562-1919) F AX (718) 956-4455 **BEA TON INDUSTRIAL, INC. 6083 T renton Rd. Utica NY 13502 (315) 797-9346 (N.Y . only-80 ...

  • Milwaukee 9560 - page 31

    30 Milwaukee Electric T ool Cor poration 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 NOTES ...

  • Milwaukee 9560 - page 32

    31 Milwaukee Electric T ool Cor poration 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 NOTES ...

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Les documents que nous recevons du fabricant de l'appareilMilwaukee 9560 peuvent être divisés en plusieurs groupes. Ceux-ci sont, entre autres:
- dessins techniques Milwaukee
- manuels d’utilisations 9560
- fiches produit Milwaukee
- dépliants
- ou étiquettes-énergie Milwaukee 9560
Tous sont importants, mais les informations les plus importantes du point de vue de l'utilisation de l'appareil se trouvent dans le manuel d’utilisation Milwaukee 9560.

Un groupe de documents appelé manuels d’utilisation est également divisé en types plus spécifiques, tels que: Manuels d’installation Milwaukee 9560, manuels d’entretien, brefs manuels ou manuels de l’utilisateur Milwaukee 9560. Selon vos besoins, vous devriez chercher le document dont vous avez besoin. Sur notre site, vous pouvez voir le manuel le plus populaire d’utilisation du produit Milwaukee 9560.

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Manuel d’utilisation complet de l’appareil Milwaukee 9560, quelle devrait-elle être?
Le manuel d’utilisation, également appelé le mode d’emploi, ou tout simplement le manuel, est un document technique destiné à aider à utiliser Milwaukee 9560 par les utilisateurs. Des manuels sont généralement écrits par un rédacteur technique, mais dans un langage accessible à tous les utilisateurs Milwaukee 9560.

Le manuel d’utilisation complet Milwaukee, devrait inclure plusieurs éléments de base. Certains d'entre eux sont moins importants, tels que: la couverture / page de titre ou pages d'auteur. Cependant, la partie restante, devrait nous fournir des informations importantes du point de vue de l'utilisateur.

1. Introduction et des conseils sur la façon d'utiliser le manuel Milwaukee 9560 - Au début de chaque manuel, nous devrions trouver des indices sur la façon d'utiliser le document. Il doit contenir des informations sur l'emplacement de la table des matières Milwaukee 9560, FAQ ou des problèmes les plus fréquents - les points qui sont les plus souvent recherchés par les utilisateurs de chaque manuel
2. Table des matières - index de tous les conseils pour lMilwaukee 9560 qui peuvent être trouvés dans le document courant
3. Conseils sur la façon d'utiliser les fonctions de base de l’appareil Milwaukee 9560 - qui devraient nous aider dans les premières étapes lors de l'utilisation Milwaukee 9560
4. Troubleshooting - séquence systématique des activités qui nous aideront à diagnostiquer et ensuite résoudre les principaux problèmes de Milwaukee 9560
5. FAQ - questions fréquemment posées
6. Détails du contact Informations sur l'endroit où chercher le contact avec le fabricant / service Milwaukee 9560 dans un pays donné, si le problème ne peut être résolu par nous-mêmes.

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