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Ferris Industries IS1000ZKAV23/52 - page 1
22870 Rev. No. 02 Rev. Date: 7/2003 TP 100-7049-02-1Z-F Ferris Industries 5375 Nor th Main Street Munnsville, NY 13409 800-933-6175 IS1000Z Series Zero-T urn Riding Mower Model Number: Description: IS1000ZKA V21/48 IS1000Z, w/ 21 HP Kawasaki & 48” Mower Deck IS1000ZKA2148CE IS1000Z, w/ 21 HP Kawasaki & 48” Mower Deck (Export) IS1000ZKA ...
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Ferris Industries IS1000ZKAV23/52 - page 2
Ferris Industries 5375 Nor th Main Street Munnsville, NY 13409 800-933-6175 www .f errisindustr ies.com © Cop yr ight 2003 F err is Industries All Rights Reser ved. Printed in USA. FERRIS LIMITED W ARRANTY IMPORT ANT This warr anty shall apply ONL Y if the w arranty registration f or m has been completed and retur ned to F erris Industr ies, Inc. ...
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Ferris Industries IS1000ZKAV23/52 - page 3
W ARNING Engine exhaust fr om this product contains chemicals known, in certain quantities, to cause cancer , birth defects, or other reproductive harm. T able of Contents Identification Numbers .......................................2 Safety Rules & Inf ormation ................................3 Features & Controls ........................ ...
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When contacting your authorized dealer f or replace- ment parts, service, or information y ou MUST have these numbers. Nor th Amer ican Models: Record your model name/n um- ber , ser ial number , and engine ser ial numbers in the space provided f or easy access. These numbers can be f ound in the location shown. CE Models: Record your serial number ...
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Ferris Industries IS1000ZKAV23/52 - page 5
Read these saf ety r ules and f ollow them closely . F ailure to obey these rules could result in loss of con- trol of unit, se vere personal injury or death to you, or bystanders , or damage to proper ty or equipment. This mo wing dec k is capab le of amputating hands and f eet and thr o wing objects. The triangle in te xt signifies impor tant cau ...
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Ferris Industries IS1000ZKAV23/52 - page 6
4 00 Safety Rules & Information OPERA TION • Nev er r un an engine in an enclosed area. • Mow only in the daylight or with good artificial light, keeping a wa y from holes and hidden hazards. • Be sure all dr ives are in neutral and parking brak e is engaged bef ore star ting engine . Only star t engine from the operator’ s position. Us ...
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Ferris Industries IS1000ZKAV23/52 - page 7
00 Safety Rules & Information CHILDREN T ragic accidents can occur if the operator is not aler t to the presence of children. Children are often attracted to the unit and the mowing activity . Ne ver assume that chil- dren will remain where you last sa w them. • Keep children out of the mo wing area and under the watchful care of another resp ...
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Ferris Industries IS1000ZKAV23/52 - page 8
6 00 TP 600-7124-00-UV-FD Safety Rules & Information W ARNING ST ORED ENERGY DEVICE: Impr oper release of springs can result in serious personal injury . Spring should be removed b y an authorized dealer only . W ARNING Hydraulic fluid escaping under pressure may have sufficient f orce to penetrate skin and cause serious injury . If f oreign fl ...
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Ferris Industries IS1000ZKAV23/52 - page 9
7 02 GENERAL This unit has been designed and manuf actured to pro- vide you with the saf ety and reliability you would e xpect from an industr y leader in outdoor power equipment manuf acturing. Although reading this manual and the saf ety instructions it contains will provide y ou with the necessar y basic knowledge to operate this equipment saf e ...
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Ferris Industries IS1000ZKAV23/52 - page 10
Features & Controls of the Zero T urn Rider CONTR OL FUNCTIONS The inf or mation below briefly descr ibes the function of individual controls. Star ting, stopping, driving, and mowing require the combined use of se veral controls applied in specific sequences . T o lear n what combination and sequence of controls to use f or various tasks see t ...
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Ferris Industries IS1000ZKAV23/52 - page 11
Features & Controls SAFETY INTERLOCK SYSTEM This unit is equipped with saf ety inter lock s witches. These saf ety systems are present for y our safety , do not attempt to bypass saf ety switches, and ne ver tamper with saf ety devices . Check their oper ation regular ly . Operational SAFETY Checks T est 1 — Engine should NO T crank if: • P ...
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Ferris Industries IS1000ZKAV23/52 - page 12
Operating the Zero T urn Rider GENERAL OPERA TING SAFETY Bef ore first time operation: • Be sure to read all information in the Safety and Operation sections bef ore attempting to operate this tractor and mow er . • Become familiar with all of the controls and how to stop the unit. • Dr ive in an open area without mo wing to become accustomed ...
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Ferris Industries IS1000ZKAV23/52 - page 13
W ARNING If you do not under stand how a specific contr ol functions, or have not yet thoroughl y read the FEA TURES & CONTROLS section, do so now . Do NO T attempt to operate the tractor without first becoming familiar with the location and function of ALL controls. ST AR TING THE ENGINE 1. While sitting in the operator’ s seat, engage the p ...
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Ferris Industries IS1000ZKAV23/52 - page 14
Operating the Zero T urn Rider ZER O TURN DRIVING PRA CTICE The le ver controls of the Zero T urn r ider are responsive , and lear ning to gain a smooth and efficient control of the rider’ s forw ard, rev erse, and tur ning mov ements will take some practice. Spending some time going through the maneuvers shown and becoming f amiliar with how the ...
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Ferris Industries IS1000ZKAV23/52 - page 15
AD V ANCED DRIVING Executing an End-Of-Ro w Zero T urn Y our Zero T ur n Rider’ s unique ability to tur n in place allows y ou to tur n around at the end of a cutting row rather than ha ving to stop and Y -tur n before star ting a new ro w . F or example , to ex ecute a left end-of row Zero T ur n: 1. Slow down at the end of the row . 2. Move the ...
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Ferris Industries IS1000ZKAV23/52 - page 16
Operating the Zero T urn Rider ST ORA GE T emporary Storage (30 Days Or Less) Remember , the fuel tank will still contain some gasoline, so ne ver store the unit indoors or in an y other area where fuel vapor could tr av el to any ignition source. Fuel vapor is also to xic if inhaled, so nev er store the unit in any structure used f or human or ani ...
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00 15 Notes ...
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16 02 Regular Maintenance MAINTENANCE SCHEDULE & PROCEDURES The f ollowing schedule should be f ollowed f or nor mal care of your rider and mow er . Y ou will need to keep a record of your oper ating time. Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter . See Before Before Every Every E ...
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Ferris Industries IS1000ZKAV23/52 - page 19
17 02 CHECKING / ADDING FUEL T o add fuel: 1. Remove the fuel cap (see A, Figure 2). 2. Fill the tank to the bottom of the filler neck. This will allow f or fuel e xpansion. NO TE: Do not overfill. Refer to y our engine manual f or specific fuel recommendations. 3. Install and hand tighten the fuel cap. 4. Repeat process for other side. FUEL FIL TE ...
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Ferris Industries IS1000ZKAV23/52 - page 20
18 02 Regular Maintenance LUBRICA TION Lubricate the unit at the locations shown in Figures 12 through 16 as well as the f ollowing lubrication points. Grease: • front caster wheel axles • deck lift piv ot bloc ks • lift rod pivot tubes • mower dec k pusher bars • deck lift f oot pedal • mower dec k idler arm Use grease fittings when pr ...
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Ferris Industries IS1000ZKAV23/52 - page 21
Regular Maintenance 19 02 Figure 16. Front Caster & Wheel Figure 15. Control Handle Piv ots & Seat Piv ots RE-P A CK RE-P A CK BEARINGS BEARINGS ANU ALL Y ANU ALL Y RE-P A CK BEARINGS ANU ALL Y ...
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Ferris Industries IS1000ZKAV23/52 - page 22
20 00 Regular Maintenance B A TTER Y MAINTENANCE Checking the Battery Fluid 1. Raise the seat plate to access batter y . 2. Remove the battery filler cap(s) (A, Figure 17). Fluid must be e ven with the split ring full mark. If not, add distilled water . 3. Reinstall the filler cap(s). Cleaning the Battery and Cables 1. Disconnect the cables from th ...
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Ferris Industries IS1000ZKAV23/52 - page 23
21 00 A B TIGHTEN Figure 19. Balancing The Blade Figure 20. Installing The Blade A. Blade Bolt B. Flat W asher Nail SER VICING THE MO WER BLADES 1. Blades should be shar p and free of nicks and dents. If not, shar pen blades as described in f ollowing steps. 2. T o remov e blade f or shar pening, use a 1” wrench on the flats of the spindle shaft ...
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Ferris Industries IS1000ZKAV23/52 - page 24
22 00 T roubleshooting Adjustments & Service TR OUBLESHOO TING While normal care and regular maintenance will extend the lif e of your equipment, prolonged or constant use ma y ev entually require that ser vice be performed to allow it to continue oper ating proper ly . The troubleshooting guide belo w lists the most common problems , their cau ...
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Ferris Industries IS1000ZKAV23/52 - page 25
23 00 T roubleshooting, Adjustment & Service Rider Troubleshooting Continued. PROBLEM CA USE REMED Y Engine runs, b ut rider will 1. Hydraulic release valv e(s) 1. T ur n valve(s) cloc kwise to close. not drive. in “open” position. 2. Belt is broken. 2. See Dr ive Belt Replacement. 3. Dr ive belt slips . 3. See problem and cause below . 4. ...
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Ferris Industries IS1000ZKAV23/52 - page 26
24 00 SEA T ADJUSTMENT See Figure 21. The seat can be adjusted f orward and back. Mov e the lev er forward, position the seat as desired, and release the le ver to loc k the seat into posi- tion. GR OUND SPEED CONTROL LEVER ADJUSTMENT The control le vers can be adjusted in three w ays . The alignment of the control le vers , the placement of the le ...
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Ferris Industries IS1000ZKAV23/52 - page 27
25 00 T roubleshooting, Adjustment & Service Figure 24. Parking Brake Adjustment A. Brak e Spr ing B. Adjustment Nut P ARKING BRAKE ADJUSTMENT 1. Disengage the PTO , stop the engine, bloc k the front wheels, remo ve the ignition k ey , and engage the parking brake . 2. Jack up the rear of the machine and secure with jackstands . Remov e both dr ...
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Ferris Industries IS1000ZKAV23/52 - page 28
T roubleshooting, Adjustment & Service 26 00 W ARNING T o av oid serious injur y , perform adjustments onl y with engine stopped, key removed and tractor on level gr ound. B A C A B B B Figure 26. PT O Clutch Adjustment A. Adjustment Window (Qty . 3, one shown) B. Adjustment Nut Figure 27. Adjust PT O Clutch A. Window B. Adjustment Nut C . .016 ...
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Ferris Industries IS1000ZKAV23/52 - page 29
T roubleshooting, Adjustment & Service 27 00 Figure 28. Neutral Spring Return Adjustment A. Re verse Return Bolt B. Re verse Return Spr ing C . Spr ing P osition Nut D . Jam Nut NEUTRAL POSITION AND RETURN SPRING ADJUSTMENT T o deter mine if it is necessar y to adjust the neutral posi- tion, perf or m the follo wing steps. 1. Disengage the PTO ...
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Ferris Industries IS1000ZKAV23/52 - page 30
T roubleshooting, Adjustment & Service 28 00 Figure 29. Neutral Adjustment (LH side shown with battery removed) A. Adjustment Linkage Rod B. Nuts 47138 Figure 30. Cutting Height Adjustment A. Cutting Height Adjustment Pin B. Deck Lift F oot P edal C . Cutting Height Selection Decal NEUTRAL ADJUSTMENT If the tractor “creeps” while the ground ...
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Ferris Industries IS1000ZKAV23/52 - page 31
T roubleshooting, Adjustment & Service 29 00 DECK LEVELING ADJUSTMENT 1. Park machine on a flat, le vel surf ace. Disengage the PT O , stop the engine and engage the parking brake. Rear tires must be inflated to 15 psi (103 kP a); front tires to 25 psi (172 kP a). 2. Place the deck height adjustment pin in the 4" posi- tion. 3. Place 2 x 4 ...
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Ferris Industries IS1000ZKAV23/52 - page 32
Figure 36. Mower PT O Belt Routing A. Spindle Pulley C . Spring-loaded Idler Pulley B. PT O Drive Belt D . Stationar y Idler Pulley C B D A A A D A Figure 35. Mower PT O Belt A. Belt T ension Spr ing B. Spring Compression Nut HYDRA ULIC PUMP DRIVE BEL T REPLA CEMENT 1. Park the tractor on a smooth, le vel surf ace such as a concrete floor . Disenga ...
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Ferris Industries IS1000ZKAV23/52 - page 33
31 T roubleshooting, Adjustment & Service 00 B A TTER Y SER VICE Checking Battery V oltage A voltmeter can be used to determine condition of bat- ter y . When engine is off , the voltmeter shows battery voltage , which should be 12 volts . When engine is run- ning, the voltmeter sho ws voltage of charging circuit which nor mally is 13 to 14 v o ...
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Ferris Industries IS1000ZKAV23/52 - page 34
32 00 To Starter Switch Starting V ehicle Battery T o Ground To Starter Switch Dischar g ed V ehicle Battery Engine Block THIS HOOK-UP FOR NEGA TIVE GROUND VEHICLES MAKE CERT AIN VEHICLES DO NOT T OUCH Jumper Cab le Jumper Cab le W ARNING Any pr ocedure other than the preceding could result in: (1) personal injury caused by electr olyte squirting o ...
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Ferris Industries IS1000ZKAV23/52 - page 35
Lawn Care & Mowing Information TYPES OF GRASS, CLIMA TE AND CONDITIONS A variety of grasses are commonly grown in household lawns, but two main groups known as cool-season grasses (varieties of bluegrass, ryegrass, and fescue), and warm-season grasses (typically bermuda, buffalo grass, and zoysia varieties) are the most common. The cool-season ...
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Ferris Industries IS1000ZKAV23/52 - page 36
LC-2 Lawn Care & Mowing Information HO W HIGH T O MO W THE GRASS Often cutting height is a matter of personal prefer- ence. Typically, you should mow the grass when it is is between three and five inches high. The proper cutting height range for a specific lawn will depend upon several factors, including the type of grass, the amount of rainfal ...
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Ferris Industries IS1000ZKAV23/52 - page 37
LC-3 Lawn Care & Mowing Information Where possible, make one or two passes around the outside of the area discharging the grass INTO the lawn to keep the cut grass off fences and walks. WHEN AND HO W OFTEN T O MO W The time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these ...
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Ferris Industries IS1000ZKAV23/52 - page 38
LC-4 Lawn Care & Mowing Information MO WING METHODS Proper Br oadcast Mowing Broadcasting, or side-discharging, disperses fine clip- pings evenly over the entire lawn. Many golf courses use this method. Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenly over the lawn. ENGINE SPEED & GROUND S ...
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Ferris Industries IS1000ZKAV23/52 - page 39
LC-5 Lawn Care & Mowing Information TIPS On Dealing With Clippings Clippings are beneficial to your lawn. A common mis- conception about clippings is that they automatically lead to thatch—this is untrue. Short clippings produced by broadcasting and clippings produced by mulching methods actually contribute to a healthy lawn because they: • ...
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Ferris Industries IS1000ZKAV23/52 - page 40
LC-6 Lawn Care & Mowing Information Stepped Cutting Stepped cutting is sharp ridges or uneven levels left in the lawn surface. Stepped cutting is usually caused by mower deck damage or misadjustment, or damage to mower blades. CAUSE SOLUTION Deck is not leveled correctly Level the deck correctly Tires are not properly inflated Check and inflate ...
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Ferris Industries IS1000ZKAV23/52 - page 41
LC-7 Lawn Care & Mowing Information Stingers Stingers are sparse patches of uncut grass left behind the mower. Stingers are usually caused by operator error or poor blade maintenance. CAUSE SOLUTION Blades are not sharp or are nicked Sharpen your blades Blades are worn down too far Replace your blades Engine speed is too slow Always mow at full ...
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Ferris Industries IS1000ZKAV23/52 - page 42
LC-8 Common International Symbols T echnical Manuals Additional T echnical Literature A vailab le Operators Manuals Additional copies of this manual are available, (and as part of our product support commitment, we maintain a stock of printed operators manuals going back many years!) Parts Manuals Fully illustrated parts manuals are also available ...
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Ferris Industries IS1000ZKAV23/52 - page 43
LC-9 Notes ...
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