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Manuel d’utilisation Hobart Welding Products ICE-27C

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Summary
  • Hobart Welding Products ICE-27C - page 1

    OM-203 653G December 2004 Visit our website at www.HobartWelders.com Processes Description Air Plasma Cutting and Gouging Air Plasma Cutter AirForce 400 And Ice-27C T orch  ...

  • Hobart Welding Products ICE-27C - page 2

    Hobart W elders manufactures a full line of welders and welding related equipment. For information on other quality Hobart products, contact your local Hobart distributor to receive the latest full line catalog or individual catalog sheets. T o locate your nearest distributor or service agency call 1-877-Hobart1. Thank you and congratulations on ch ...

  • Hobart Welding Products ICE-27C - page 3

    T ABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Plasma Arc Cutting Hazards 1 . . . . . ...

  • Hobart Welding Products ICE-27C - page 4

    ...

  • Hobart Welding Products ICE-27C - page 5

    OM-203 653 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING pom _nd_5/04 1-1. Symbol Usage Means W arning! W atch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. Y Marks a special safety message. . Means “Note”; not safety related. This group of symbols means W arning! W a ...

  • Hobart Welding Products ICE-27C - page 6

    OM-203 653 Page 2 D On inverter power sources, failed parts can ex- plode or cause other parts to explode when power is applied. Always wear a face shield and long sleeves when servicing inverters. EXPLODING P ARTS can injure. Sparks and hot metal blow out from the cutting arc. Chipping and grinding cause flying metal. FL YING SP ARKS can cause inj ...

  • Hobart Welding Products ICE-27C - page 7

    OM-203 653 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance HOT P ARTS can cause severe burns. D Do not touch hot parts bare handed. D Allow cooling period before working on torch. MOVING P ARTS can cause injury . D Keep away from moving parts such as fans. D Keep all doors, panels, covers, and guards closed and securely ...

  • Hobart Welding Products ICE-27C - page 8

    OM-203 653 Page 4 1-5. Principal Safety Standards Safety in W elding and Cutting , ANSI Standard Z49.1, from American W elding Society , 550 N.W . LeJeune Rd, Miami FL 33126 Safety and Health Standards , OSHA 29 CFR 1910, from Superinten- dent of Documents, U.S. Government Printing Of fice, Washington, D.C. 20402. Recommended Practices for Plasma A ...

  • Hobart Welding Products ICE-27C - page 9

    OM-203 653 Page 5 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE A V ANT UTILISA TION pom_fre 5/04 2-1. Signification des symboles Signifie Mise en garde ! Soyez vigilant ! Cette procédure présente des risques de danger ! Ceux-ci sont identifiés par des symboles adjacents aux directives. Y Identifie un message de sécurité particulier . . Signi ...

  • Hobart Welding Products ICE-27C - page 10

    OM-203 653 Page 6 D Isoler la pince de masse quand pas mis à la pièce pour éviter le contact avec tout objet métallique. Il y a DU COURANT CONTINU IMPORT ANT dans les convertisseurs après la suppression de l’ali- mentation électrique. D Arrêter les convertisseurs, débrancher le courant électrique, et dé- charger les condensateurs d’al ...

  • Hobart Welding Products ICE-27C - page 11

    OM-203 653 Page 7 Les bouteilles de gaz contiennent du gaz sous haute pression. Si une bouteille est endommagée, elle peut exploser . Puisque les bouteilles de gaz font habituellement partie d’un processus de travail des métaux, assurez − vous de les manipuler correctement. LES BOUTEILLES peuvent exploser si elles sont endommagées. D Protég ...

  • Hobart Welding Products ICE-27C - page 12

    OM-203 653 Page 8 2-4. Principales normes de sécurité Safety in W elding and Cutting, norme ANSI Z49.1, de l’American Wel- ding Society , 550 N.W . Lejeune Rd, Miami FL 33126 Safety and Health Sandards, OSHA 29 CFR 1910, du Superintendent of Documents, U.S. Government Printing Of fice, W ashington, D.C. 20402. Recommended Safe Practice for the ...

  • Hobart Welding Products ICE-27C - page 13

    OM-203 653 Page 9 SECTION 3 − DEFINITIONS 3-1. Symbols And Definitions For Nameplate And Serial Number/Rating Label A Amperes Plasma Arc Cutting (P AC) Adjust Air/Gas Pressure Low Air Pressure Light V V olts Increase No − Do Not Do This T emperature Protective Earth (Ground) Single Phase Constant Current Voltage Input On Of f Percent Direct Cur ...

  • Hobart Welding Products ICE-27C - page 14

    OM-203 653 Page 10 SECTION 4 − INST ALLA TION 4-1. Specifications If the unit is operated from a 30 ampere, 1 15 volt circuit or a 15 ampere, 230 volt circuit, a different input power plug must be installed on the power cord. See Section 4-9 for instructions. NOTE Amperes Input at Rated Output, 60 Hz, Single-Phase Plasma Rated Cutting Rated Outpu ...

  • Hobart Welding Products ICE-27C - page 15

    OM-203 653 Page 1 1 4-4. T orch Dimensions And W eight Ref. 802 877 3.0 lb (1.4 kg) 1 in (25 mm) 8-3/8 in (213 mm) 1-3/8 in (35 mm) 16 in (406 mm) 4-5. Selecting A Location loc_2 3/96 - Ref. 802 784 / 802 785 / 802 786 / 203 892 1 Lifting Handle Use handle to lift unit. 2 Hand Cart Use cart or similar device to move unit. 3 120 V AC Receptacle 4 23 ...

  • Hobart Welding Products ICE-27C - page 16

    OM-203 653 Page 12 4-6. Connecting Gas/Air Supply 802 787 / Ref. 801 319-C / Ref. 802 784 . Use only clean, dry air with 70 to 150 psi (483 to 1034 kPa) pressure. 1 Gas/Air Inlet Opening 2 Hose 3 T eflon T ape Obtain hose with 1/4 NPT right- hand thread fitting. Wrap threads with teflon tape (optional) or apply pipe sealant, and install fitting in ...

  • Hobart Welding Products ICE-27C - page 17

    OM-203 653 Page 13 4-7. Connecting Work Clamp 802 463-A 1 Work Clamp 2 W orkpiece Connect work clamp to a clean, paint-free location on workpiece, as close to cutting area as possible. 1 2 4-8. Connecting Input Power Ref. 802 787 / 802 786 Check input voltage available at site. 1 Changeover Switch Switch is accessible through slot in rear panel. 2 ...

  • Hobart Welding Products ICE-27C - page 18

    OM-203 653 Page 14 4-9. Installing Alternative Plug 1 Supplied 1 15 V AC Plug Cut cord close to plug. 2 Alternative PLug (230 V A C Plug Shown) 3 Load 1 (Brass) T erminal 4 Load 2 (Brass) T erminal 5 Ground (Green) T erminal 6 Outer Shell 7 Cord Grip Strip cord jacket back enough to separate conductors. Strip conduc- tors enough to make good contac ...

  • Hobart Welding Products ICE-27C - page 19

    OM-203 653 Page 15 SECTION 5 − OPERA TION 5-1. Controls 1 42 3 5 ON OFF PRESSURE 60 PSI 5 6 24 27 6 Set T o 60 PSI (414 kPa) 20 16 24 27 20 16 1 24 27 20 16 Requires 70-150 PSI (483-1034 kPa) Supply Setting Gas/Air Pressure 1 Output Control Use control to set cutting output. Place control in Gas/Air Set position to safely adjust gas/air pressure. ...

  • Hobart Welding Products ICE-27C - page 20

    OM-203 653 Page 16 5-2. Cutting Speed The cutting speed curves show the recommended maximum cutting speed capabilities of the power source and torch for mild steel of various thickness. Cut at speeds below the lines shown to avoid poor cuts and torch wear . wmdesign 5-3. T rigger Safety Lock T rigger Locked T rigger Unlocked 1 T rigger 802 877 1 ...

  • Hobart Welding Products ICE-27C - page 21

    OM-203 653 Page 17 out bottom of cut. Ref. 802 878 5-4. Sequence Of Operation After cutting arc starts, slowly start moving torch across metal. Adjust torch speed so sparks go thru metal and Pause briefly at end of cut before releasing trigger . EXAMPLE Of Cutting Operation Raise trigger lock and press trigger . Pilot arc starts. Postflow continues ...

  • Hobart Welding Products ICE-27C - page 22

    OM-203 653 Page 18 SECTION 6 − MAINTENANCE & TROUBLESHOOTING 6-1. Routine Maintenance Y Disconnect power before maintaining. . Maintain more often during severe conditions. Each Use Check Gas/Air Pressure Check T orch T ip, Electrode, And Shield Cup Every Week Check Shield Cup Shutdown System 3 Months Replace Damaged Or Unreadable Labels Serv ...

  • Hobart Welding Products ICE-27C - page 23

    OM-203 653 Page 19 6-2. Overload Protection: T rouble Lights & Checking Shield Cup Shutdown System If certain problems occur , the Ready light goes of f, a trouble light comes on, and output stops. 1 Pressure Light Lights if gas/air pressure is below 40 PSI (276 kPa). T urn power Of f, and check for proper gas/air pressure (see Section 5-1). A ...

  • Hobart Welding Products ICE-27C - page 24

    OM-203 653 Page 20 6-3. T orch And W ork Cable Connections If torch or work cable needs to be removed or replaced, proceed as follows: T urn power Off, and disconnect input power plug from receptacle. Remove wrapper from unit. T orch Connections Remove existing torch cable from unit. 1 Strain Relief 2 T orch Cable Insert cable through strain relief ...

  • Hobart Welding Products ICE-27C - page 25

    OM-203 653 Page 21 6-4. Checking/Replacing Retaining Cup, Tip, And Electrode Overtightening will strip threads. Do not overtighten retaining cup during assembly . Do not cross-thread parts causing stripping. Use care during torch assembly and parts replacement. Inspect shield cup, tip, and electrode for wear before cutting or whenever cutting speed ...

  • Hobart Welding Products ICE-27C - page 26

    OM-203 653 Page 22 6-5. T roubleshooting Power Source Connect unit to proper input voltage (see Section 4-8). Ye s No Is input power connected to correct line voltage? Is Changeover switch S2 in the 1 15V or 230V position? Place Changeover switch in proper position for input voltage (see Section 4-8). No Ye s Is the cooling fan running? Check Power ...

  • Hobart Welding Products ICE-27C - page 27

    OM-203 653 Page 23 6-6. T roubleshooting T orch T orch travel speed too slow; increase travel speed (see Section 5-2). Clean or replace torch consumables as necessary (see Section 6-4 ). Be sure work clamp is securely attached to workpiece. Ye s No Does arc go on and off while cutting? Does arc go ou t while cutting? No Ye s Be sure work clamp is s ...

  • Hobart Welding Products ICE-27C - page 28

    OM-2229 Page 24 SECTION 7 − ELECTRICAL DIAGRAM Figure 7-1. Circuit Diagram 200 809-D ...

  • Hobart Welding Products ICE-27C - page 29

    OM-203 653 Page 25 Notes ...

  • Hobart Welding Products ICE-27C - page 30

    OM-203 653 Page 26 SECTION 8 − P ARTS LIST Figure 8-1. Main Assembly . Hardware is common and not available unless listed. 802 805 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 22 2 ...

  • Hobart Welding Products ICE-27C - page 31

    OM-203 653 Page 27 Description Part No. Item No. Figure 8-1. Main Assembly Quantity Dia. Mkgs. 1 +195 621 WRAPPER 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 196 851 LABEL, warning precautionary 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Hobart Welding Products ICE-27C - page 32

    OM-203 653 Page 28 1 183 427 Handle Assy , complete (1) 2 171 248 Push Button Switch (1) 3 203 120 Leads, 20ft (1) 4 203 1 19 Main Body (1) 5 185 833 Switch Assembly w/spring (1) 190 220 Spring, trigger assembly 169 231 Grease, silicone (1) 195 014 T orch, replacement 20ft (1) Part No. Item No. Description See Figure 8-3 for additional consumable p ...

  • Hobart Welding Products ICE-27C - page 33

    Notes ...

  • Hobart Welding Products ICE-27C - page 34

    Notes ...

  • Hobart Welding Products ICE-27C - page 35

    Warranty Questions? Call 1-877-HOBART1 for your local Hobart distributor. hobart retail 3/04 Service Y o u always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding questions? Contact your distributor or call 1-800-332-3281. The expertise of the distribut ...

  • Hobart Welding Products ICE-27C - page 36

    PRINTED IN USA  2004 Hobart Welding Products. 1/04 Hoba rt We lding P roduc ts An Illinois T ool W orks Compa ny 600 W est Main Street Tr oy , OH 45373 USA For T echnical Assi stance: Call1-800-332-3281 Fo r Liter atu r e Or Nea re st Deal er : Call 1-877-Hobart1 Model Name Serial/Style Number Purchase Date (Date which equipment was delivered to ...

Fabricant Hobart Welding Products Catégorie Welder

Les documents que nous recevons du fabricant de l'appareilHobart Welding Products ICE-27C peuvent être divisés en plusieurs groupes. Ceux-ci sont, entre autres:
- dessins techniques Hobart Welding Products
- manuels d’utilisations ICE-27C
- fiches produit Hobart Welding Products
- dépliants
- ou étiquettes-énergie Hobart Welding Products ICE-27C
Tous sont importants, mais les informations les plus importantes du point de vue de l'utilisation de l'appareil se trouvent dans le manuel d’utilisation Hobart Welding Products ICE-27C.

Un groupe de documents appelé manuels d’utilisation est également divisé en types plus spécifiques, tels que: Manuels d’installation Hobart Welding Products ICE-27C, manuels d’entretien, brefs manuels ou manuels de l’utilisateur Hobart Welding Products ICE-27C. Selon vos besoins, vous devriez chercher le document dont vous avez besoin. Sur notre site, vous pouvez voir le manuel le plus populaire d’utilisation du produit Hobart Welding Products ICE-27C.

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Manuel d’utilisation complet de l’appareil Hobart Welding Products ICE-27C, quelle devrait-elle être?
Le manuel d’utilisation, également appelé le mode d’emploi, ou tout simplement le manuel, est un document technique destiné à aider à utiliser Hobart Welding Products ICE-27C par les utilisateurs. Des manuels sont généralement écrits par un rédacteur technique, mais dans un langage accessible à tous les utilisateurs Hobart Welding Products ICE-27C.

Le manuel d’utilisation complet Hobart Welding Products, devrait inclure plusieurs éléments de base. Certains d'entre eux sont moins importants, tels que: la couverture / page de titre ou pages d'auteur. Cependant, la partie restante, devrait nous fournir des informations importantes du point de vue de l'utilisateur.

1. Introduction et des conseils sur la façon d'utiliser le manuel Hobart Welding Products ICE-27C - Au début de chaque manuel, nous devrions trouver des indices sur la façon d'utiliser le document. Il doit contenir des informations sur l'emplacement de la table des matières Hobart Welding Products ICE-27C, FAQ ou des problèmes les plus fréquents - les points qui sont les plus souvent recherchés par les utilisateurs de chaque manuel
2. Table des matières - index de tous les conseils pour lHobart Welding Products ICE-27C qui peuvent être trouvés dans le document courant
3. Conseils sur la façon d'utiliser les fonctions de base de l’appareil Hobart Welding Products ICE-27C - qui devraient nous aider dans les premières étapes lors de l'utilisation Hobart Welding Products ICE-27C
4. Troubleshooting - séquence systématique des activités qui nous aideront à diagnostiquer et ensuite résoudre les principaux problèmes de Hobart Welding Products ICE-27C
5. FAQ - questions fréquemment posées
6. Détails du contact Informations sur l'endroit où chercher le contact avec le fabricant / service Hobart Welding Products ICE-27C dans un pays donné, si le problème ne peut être résolu par nous-mêmes.

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