Manuel d’utilisation Burnham LEDV SERIES

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  • Burnham LEDV SERIES - page 1

    1 Price - $3.00 INST ALLA TION, OPERA TING AND SER VICE INSTRUCTIONS FOR LEDV SERIES DIRECT VENT OIL FIRED BOILER 81433101R3-3/00 As an ENERGY STAR Partner, Burnham Corporation has determined that the LEDV-1, fired at the 0.60 GPH rate, meets the ENERGY STAR guidelines for Energy efficiency established by the United States Environmental Protection ...

  • Burnham LEDV SERIES - page 2

    2 IMPORT ANT INFORMA TION - PLEASE READ THIS P AGE CAREFULL Y The following terms are used throughout this manual to bring attention to the presence of hazards of various risk levels, or to important information concerning product life. DA NG ER DO N OT sto r e o r use g aso li n e o r o th er flam m ab l e vapo r s o r l iq uids in the v ici n ity ...

  • Burnham LEDV SERIES - page 3

    3 NOT I CE T h is b o ile r h a s a lim ite d w a r r a n t y , a co py of w h ic h is p rint e d o n t h e back o f th is m a nua l. It is t h e r es p o n sib ilit y of t h e in s t allin g c o n tract or to s ee th a t a ll co n tr o ls a re corr ec tly in st a lled an d are oper a t in g p rop e r ly wh en t h e in s t a llat io n is co m p le ...

  • Burnham LEDV SERIES - page 4

    4 NO TIC E Al l bo il er s m ust be install ed i n a cco rd an ce wi th Nati o n al, S t ate a n d L o cal P lum b ing, H eat i n g an d E le ct r ical C o d e s a n d t h e r e g u lat io n s of t h e se r vin g u t ilities w hic h m ay d iff e r f r o m th is m a n u a l. Aut h o r itie s h a v ing ju risd ic t io n s h o u ld b e co ns u lte d b ...

  • Burnham LEDV SERIES - page 5

    5 Figure 1: LEDV Packaged Boiler T able of Contents I. Pre-Installation ......................................... 6 II. Unpack Boiler ........................................... 7 III. Water Piping and Trim ............................ 9 IV. Venting/Air Intake Piping ..................... 12 V. Electrical and Sequence of Operations .. 18 VI. Oil Pi ...

  • Burnham LEDV SERIES - page 6

    6 A . INSPECT SHIPMENT carefully for any signs of damage. 1. ALL EQUIPMENT is carefully manufactured, inspected and packed. Our responsibility ceases upon delivery of crated boiler to the carrier in good condition. 2. ANY CLAIMS for damage or shortage in shipment must be filed immediately against the carrier by the consignee. No claims for variance ...

  • Burnham LEDV SERIES - page 7

    7 II. Unpack Boiler CAUTION Do not drop boiler. Do not bump boiler jacket against floor. A . REMOVE CRATE 1. Remove all fasteners at crate skid. 2. Lift outside container and remove all other inside protective spacers and bracing. Remove vacuum relief valve and miscellaneous trim bag containing safety/relief valve, and pipe fittings. B . REMOVAL OF ...

  • Burnham LEDV SERIES - page 8

    8 Figure 4: Hinge Assembly Figure 3: Proper Hinge Bracket Installation TS-98-14-A Figure 2: Minimum Clearances to Combustible Materials ...

  • Burnham LEDV SERIES - page 9

    9 III. W ater Piping and T rim A . Design and install boiler and system piping to prevent oxygen contamination of boiler water. There are many possible causes of oxygen contamination such as: 1 . Addition of excessive make-up water as a result of system leaks. 2. Absorption through open tanks and fittings. 3. Oxygen permeable materials in the distr ...

  • Burnham LEDV SERIES - page 10

    10 Figure 5: Recommended Boiler Piping for Zoning with Valves D . Install Drain Valve in return piping. See figure 5. E. Oil, grease, and other foreign materials which accumulate in new hot water boilers and a new or reworked system should be boiled out, and then thoroughly flushed. A qualified water treatment chemical specialist should be consulte ...

  • Burnham LEDV SERIES - page 11

    11 Figure 6: Recommended Piping for Combination Heating & Cooling (Refrigeration) Systems Figure 7: Recommended Boiler Piping for Zoning with Circulators ...

  • Burnham LEDV SERIES - page 12

    12 IV . V enting / Air Intake Piping A. General Guidelines 1 . Vent system installation must be in accordance with these instructions and applicable provisions of local building codes. Contact local building or fire officials about restrictions and installation inspection in your area. 2 . The LEDV Series is designed as a Direct Vent boiler. In thi ...

  • Burnham LEDV SERIES - page 13

    13 6 . Intake Terminal Location (Direct Vent only) - Locate Air Intake Terminal not less than 12 inches to the left, right, or bottom of the vent terminal. Do not locate air intake terminal above vent terminal. Intake terminal must be at least 12 inches above grade plus snow accumulation. See Figure 9. 7. The LEDV must be vented with 4" Z-Flex ...

  • Burnham LEDV SERIES - page 14

    14 Figure 10: Vent Installation Figure 11: Vent Connector, Un-Assembled ...

  • Burnham LEDV SERIES - page 15

    15 Figure 13: Air Intake Installation Figure 12: Vent Connector, Assembled ...

  • Burnham LEDV SERIES - page 16

    16 e. Secure the inside trim plate to inside wall. f . Tighten the gear clamp to the terminal pipe. g. Seal all external joints with a weatherproof caulk. 2 . Cut vent pipe to length with a hack saw. 3. Install Vent Connector/Appliance Adaptor. See Figures 11 and 12. a . Apply a continuous bead of high temperature adhesive/sealant (supplied with bo ...

  • Burnham LEDV SERIES - page 17

    17 6. Install air intake terminal. See Figure 13. 7. Seal all external joints with weatherproof caulk. D. Air Intake Installation (Indoor Air for Combustion) 1 . Remove the black plastic inlet cover from the right side of the Beckett AFII burner. 2 . Attach the Air Intake Terminal directly to the burner intake collar. 3 . Discard the Vacuum Relief ...

  • Burnham LEDV SERIES - page 18

    18 V . Electrical and Sequence of Operations A . ELECTRICAL 1. Install wiring and ground boiler in accordance with requirements of authority having jurisdiction, or in absence of such requirements the National Electrical Code, ANSI/NFPA 70, and/or the CSA C22.1 Electric Code. 2. A separate electrical circuit should be run from the main electrical s ...

  • Burnham LEDV SERIES - page 19

    19 Figure 15: Schematic Wiring Diagram ...

  • Burnham LEDV SERIES - page 20

    20 VI. Oil Piping A. General 1. Use flexible oil line(s) so that Swing Door can be opened without disconnecting oil supply. 2. A supply line fuel oil filter is recommended as a minimum for all firing rates but a pleated paper fuel oil filter is recommended for the lowest (.6 GPH) firing rate application to prevent nozzle fouling. 3. Use Flared fitt ...

  • Burnham LEDV SERIES - page 21

    21 C . Two-Pipe Oil Lines. 1. For two-pipe systems where more lift is required, the two-stage fuel unit is recommended. Table 2 (single-stage) and Table 3 (two-stage) show allowable lift and lengths of 3/8-inch and ½-inch OD tubing for both suction and return lines. Refer to Figure 17. T ABLE 3: T WO -S T A GE U NI TS (3450 R P M ) TW O- P IPE S Y ...

  • Burnham LEDV SERIES - page 22

    22 VII. System Start-up A. ALWAYS INSPECT INSTALLATION BEFORE STARTING BURNER. B . FILL HEATING SYSTEM WITH WATER. Refer to Section III, G. C. CHECK CONTROLS, WIRING AND BURNER to be sure that all connections are tight and burner is rigid, that all electrical connections have been completed and fuses installed, and that oil tank is filled and oil l ...

  • Burnham LEDV SERIES - page 23

    23 7. Bleed the fuel unit when the burner motor starts rotating. To bleed, loosen the vent fitting (with plastic hose attached) and catch the oil in an empty container. Continue to bleed for 15 seconds after oil is free of air bubbles. Tighten the vent fitting when all the air is purged. NOTE: Bleeding might not be necessary with a two pipe system. ...

  • Burnham LEDV SERIES - page 24

    24 i . Fitting leaks due to mis-flared tubing or damaged fitting. ii . Fuel line leak due to crushed or bent tubing. iii. Filter connection leaks. iv . Tank connection leaks. There are various test kits available to trace air leaks, such as electronic sight glasses. Follow the manufacturers' instructions to find air leaks. The following action ...

  • Burnham LEDV SERIES - page 25

    25 FOR HEATING SERVICEMAN ONLY a. Simulate flame failure: • Follow the starting procedure to turn on the burner. • Close the hand valve in the oil supply line. • Safety switch should lock out in approximately 15 seconds. Ignition should stop and oil valve should close. Blower will stop after postpurge period. • Push red reset button to rese ...

  • Burnham LEDV SERIES - page 26

    26 Section VIII: Service and Cleaning A . General . Inspection, service and cleaning should be conducted annually. Turn off electric power and close oil supply valve while conducting service or maintenance. B . Firetubes and Combustion Chamber . 1. CLEAN THE FIRETUBES a . For access to fireside of boiler, pull two halves of Burner Swing Door Interl ...

  • Burnham LEDV SERIES - page 27

    27 2. Remove and clean the pump strainer (if applicable). 3. Replace the nozzle with an equivalent nozzle. See Table 4. 4. Clean and inspect the electrodes for damage, replacing any that are cracked or chipped. 5. Clean the combustion head of all lint and soot. 6. Inspect the transformer cables and connectors. 7. Remove and clean the cad cell. 8. C ...

  • Burnham LEDV SERIES - page 28

    28 Service Notes ...

  • Burnham LEDV SERIES - page 29

    29 IX. Repair Parts All LEDV Series Repair Parts may be obtained through your local Burnham Wholesale Distributor. Should you require assistance in locating a Burnham Distributor in your area, or have questions regarding the avail- ability of Burnham products or repair parts, please contact your Burnham Regional Sales Office as listed below. Bur nh ...

  • Burnham LEDV SERIES - page 30

    30 Figure 19: LEDV Boiler Trim & Controls ...

  • Burnham LEDV SERIES - page 31

    31 Figure 20: LEDV Boiler Jacket & Insulation ...

  • Burnham LEDV SERIES - page 32

    32 Figure 21: LEDV Bare Boiler Assembly ...

  • Burnham LEDV SERIES - page 33

    33 Figure 22: Vent Kit Repair Parts ...

  • Burnham LEDV SERIES - page 34

    34 Figure 23: Beckett AFII Oil Burner Repair Part For replacement oil burner parts, contact your wholesaler or the burner manufacturer: R.W. Beckett Co., P.O. Box 1289, Elyria, OH 44036 (216) 327-1060 or (800) OIL BURN(645-2876) ...

  • Burnham LEDV SERIES - page 35

    35 BEC K ET T A F II BU R NER REPLA CEMEN T P A RTS Pa r t Descr i p ti o n LE DV 1 LE DV 2 LE DV 3 Be c k e tt P a r t N u mb e r Co m pl ete B u rner (wi thout Pr i mar y Co nt rol ) B CB 5 4 06 B CB 5 4 07 B CB 5 4 08 A i r T ube Comb i n atio n H LX 50 HD H L X5 0H E A i r T ube Sc rews 4 3 52 B l ower W heel 21 4 39 21 4 38 Co upl in g (M otor ...

  • Burnham LEDV SERIES - page 36

    36 ...

Fabricant Burnham Catégorie Boiler

Les documents que nous recevons du fabricant de l'appareilBurnham LEDV SERIES peuvent être divisés en plusieurs groupes. Ceux-ci sont, entre autres:
- dessins techniques Burnham
- manuels d’utilisations LEDV SERIES
- fiches produit Burnham
- dépliants
- ou étiquettes-énergie Burnham LEDV SERIES
Tous sont importants, mais les informations les plus importantes du point de vue de l'utilisation de l'appareil se trouvent dans le manuel d’utilisation Burnham LEDV SERIES.

Un groupe de documents appelé manuels d’utilisation est également divisé en types plus spécifiques, tels que: Manuels d’installation Burnham LEDV SERIES, manuels d’entretien, brefs manuels ou manuels de l’utilisateur Burnham LEDV SERIES. Selon vos besoins, vous devriez chercher le document dont vous avez besoin. Sur notre site, vous pouvez voir le manuel le plus populaire d’utilisation du produit Burnham LEDV SERIES.

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Manuel d’utilisation complet de l’appareil Burnham LEDV SERIES, quelle devrait-elle être?
Le manuel d’utilisation, également appelé le mode d’emploi, ou tout simplement le manuel, est un document technique destiné à aider à utiliser Burnham LEDV SERIES par les utilisateurs. Des manuels sont généralement écrits par un rédacteur technique, mais dans un langage accessible à tous les utilisateurs Burnham LEDV SERIES.

Le manuel d’utilisation complet Burnham, devrait inclure plusieurs éléments de base. Certains d'entre eux sont moins importants, tels que: la couverture / page de titre ou pages d'auteur. Cependant, la partie restante, devrait nous fournir des informations importantes du point de vue de l'utilisateur.

1. Introduction et des conseils sur la façon d'utiliser le manuel Burnham LEDV SERIES - Au début de chaque manuel, nous devrions trouver des indices sur la façon d'utiliser le document. Il doit contenir des informations sur l'emplacement de la table des matières Burnham LEDV SERIES, FAQ ou des problèmes les plus fréquents - les points qui sont les plus souvent recherchés par les utilisateurs de chaque manuel
2. Table des matières - index de tous les conseils pour lBurnham LEDV SERIES qui peuvent être trouvés dans le document courant
3. Conseils sur la façon d'utiliser les fonctions de base de l’appareil Burnham LEDV SERIES - qui devraient nous aider dans les premières étapes lors de l'utilisation Burnham LEDV SERIES
4. Troubleshooting - séquence systématique des activités qui nous aideront à diagnostiquer et ensuite résoudre les principaux problèmes de Burnham LEDV SERIES
5. FAQ - questions fréquemment posées
6. Détails du contact Informations sur l'endroit où chercher le contact avec le fabricant / service Burnham LEDV SERIES dans un pays donné, si le problème ne peut être résolu par nous-mêmes.

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