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Lincoln Electric IM992 - page 1
V ANT A GE ® 300 &') + &)*[$%,# $ November, 2010 *387FK7B7@6EA@0AG Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part. & %&+ %*+## &am ...
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Lincoln Electric IM992 - page 2
&)% % BAI7D767CG;B?7@F 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ______________________________ ...
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Lincoln Electric IM992 - page 3
)) 0*53@4GD@ 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4. b . Use suitable clothing made from durable flame-resistant material to protect your s ...
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Lincoln Electric IM992 - page 4
&)#+) ## 0 BAI7D767CG;B?7@F 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 . b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations. 8.c. Ground the equipment in accordance with the U ...
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Lincoln Electric IM992 - page 5
;H *+0 ;H ')N,+ &%**Z)+N Pour votre propre protection lire et observer toutes les instruc- tions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suivantes: *PD7FO'AGD*AG6397#D5 1. Protegez-vous contre la ...
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Lincoln Electric IM992 - page 6
H H T h a n k Y o u for selecting a (,# +0 product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! )736F:;E&B7D3FADE $3@G3>5A?B>7F7>K before attempting to use this equipment. Save this manual and keep it ...
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Lincoln Electric IM992 - page 7
H; H; + #&&%+%+* Page @EF3>>3F;A@ ? ...
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Lincoln Electric IM992 - page 8
H;; H;; + #&&%+%+* $3;@F7@3@57 ? ...
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Lincoln Electric IM992 - page 9
-%+S (1) Output rating in watts is equivalent to volt-amperes at unity power factor. Output voltage is within ± 10% at all loads up to rated capacity. When welding, available auxiliary power will be reduced. Engine warranty may vary outside of the USA. (See Engine warranty for details). To Top of enclosure, add 7 ...
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Lincoln Electric IM992 - page 10
%*+ ## + &% -%+S )'+#*,/ # )0'&.) ), +)")&+) ), +)")* (2) 120VAC Duplex (5-20R) Two 20AMP for Two Duplex Receptacle ...
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Lincoln Electric IM992 - page 11
%*+ ## + &% -%+S #& + &% %-%+ # + &% The welder should be located to provide an unrestrict- ed flow of clean, cool air to the cooling air inlets and to avoid restricting the cooling air outlets. Also, locate the welder so that the engine exhaust fumes ...
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Lincoln Electric IM992 - page 12
%*+ ## + &% -%+S - #$&,%+ % ?BDAB7D>K ?AG@F76 5A@57@FD3F76 >A36E ?3K 53GE7 G@EF34>7 H7:;5>7:3@6>;@9 3@6 F;D7E AD AF:7D 5A?BA@7@FEFA83;> R &@>K FD3@EBADF F:;E CG;B?7@F A@ E7DH;57 ...
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Lincoln Electric IM992 - page 13
')&') + &%% %*)- READ the engine operating and maintenance instruc- tions supplied with this machine. R*FAB7@9;@73@63>>AIFA5AA>478AD78G7>;@9 RA@AFE?A=7I:7@8G7>;@9 R;>> 8G7>F3@= 3F 3 ?A67D3F7 D3 ...
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Lincoln Electric IM992 - page 14
%*+ ## + &% -%+S #+) # &%%+ &%* $ %)&,% % Because this portable engine driven welder creates its own power, it is not necessary to connect its frame to an earth ground, unless the machine is connected to premises wiring (hom ...
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Lincoln Electric IM992 - page 15
,/ # ) 0 '&.))'+ #* Start the engine and set the “IDLER” control switch to the “High Idle” mode. Voltage is now correct at the recepta- cles for auxiliary power. This must be done before a tripped GFCI module can be reset properly. See the MAINTENANCE section for more detailed information on te ...
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Lincoln Electric IM992 - page 16
%&+ The 240 V receptacle has two 120 V circuits, but are of opposite polarities and cannot be paralleled. All auxiliary power is protected by circuit breakers. The 120V has 20 Amp circuit breakers for each duplex receptacle. The 120/240V Single Phase and the 240V Three-Phases have a 50 Amp 3-pole Circuit Breaker that disconnects both hot ...
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Lincoln Electric IM992 - page 17
%*+ ## + &% -%+S &%%+ &%&- %+ S+ &')$ **. ) % . )% % R&@>K 3 >;57@E76 57DF;8;76 FD3;@76 7>75FD;5;3@ E:AG>6 ;@EF3>> F:7 ?35:;@7 FA 3 B ...
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Lincoln Electric IM992 - page 18
%*+ ## + &% -%+S &%%+ &% & # %&#% #+) . ))* A@@75F;A@A8#%AD#%FAF:7-%+S *:GFF:7I7>67DA88 2. Connect the LN-7 or LN-8 per ins ...
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Lincoln Electric IM992 - page 19
%*+ ## + &% -%+S *BAA> G@ " 3@6 A4D3?3F;5 FA -% +S R*:GFF:7I7>67DA88 • Connect per instructions on the appropriate connec- tion diagram in Section F. A@@75F;A@A8F:7#% ...
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Lincoln Electric IM992 - page 20
&') + &% -%+S *+0'),+ &%* A @AF 3FF7?BF FA GE7 F:;E 7CG;B?7@F G@F;> KAG :3H7 F:ADAG9:>K D736 F:7 7@9;@7 ?3@G835FGD7DE ?3@G3> EGBB>;76 I;F: KAGD I7>67D F ;@5>G67E ;?BADF3@F ...
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Lincoln Electric IM992 - page 21
&') + &% -%+S 1 9 1 1 20 7 4 10 5 8 12 13 15 19 6 21 23 14 18 17 16 22 2 3 ,) .# %&%+)&#* ;9GD7 &,+ ',+ &%+)& # Th e O UTPUT di al is us ed to preset the output voltage or current as ...
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Lincoln Electric IM992 - page 22
&') + &% -%+S ) &%+)&# The ARC CONTROL dial is active in the CV-WIRE, CC-STICK and DOWNHILL PIPE modes, and has different functions in these modes. This control is not active in the TIG mode. *+ " ?A67 In this mode, the ARC C ...
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Lincoln Electric IM992 - page 23
&') + &% -%+S R A @AF 3>>AI F:7 EF3DF7D ?AFAD FA DG@ 5A@F;@GAGE>K 8AD ?AD7F:3@E75A@6E RA @AF BGE: F:7 *+)+ 4GFFA@ I:;>7 F:7 7@9;@7 ;E DG@ @;@9 4753GE7 F:;E 53@ 63 ...
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Lincoln Electric IM992 - page 24
&') + &% -%+S +0' #- %+ S,#&%*,$'+ &% 7GFL# 3>D#;F7DED --------- .34 (1.30) --------- .46 (1.75) ----------- .64 (2.41) ----------- .86 (3.24) ------------- 1.22 (4 ...
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Lincoln Electric IM992 - page 25
&') + &% -%+S %&+ With the VRD switch in the “ON” position there is no output in the DOWNHILL PIPE mode. For indicator light operation, see table B.1. + .# % The TOUCH START TIG setting of the MODE switch is for DC TIG (Tungsten Inert Gas) welding. To initia ...
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Lincoln Electric IM992 - page 26
-%+S &') + &% ,/ # ) 0 '&.) Start the engine and set the IDLER control switch to the desired operating mode. Full power is available regardless of the welding control settings providing no welding current is being drawn. *;?G>F3@7AGE.7>6;@93@6GJ ...
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Lincoln Electric IM992 - page 27
**&) * # %*+ ##&'+ &%* **&) * "&,).#*+)#0)+) #) For in plant and yard towing. Comes standard with a Duo-Hitch™, a 2” Ball and Lunette Eye combination Hitc ...
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Lincoln Electric IM992 - page 28
• Close the drain valve by pushing in and twisting clockwise. Replace the cap. • Re-fill the crankcase to the upper limit mark on the dipstick with the recommended oil (see engine oper- ation manual OR engine service items decal OR below). Replace and tighten the oil filler cap secure- ly. • Push oil drain hose and valve back into unit, re-co ...
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Lincoln Electric IM992 - page 29
$ %+%% -%+S & # # +)% • Drain the oil. • Remove the oil filter with an oil filter wrench and drain the oil into a suitable container. Discard the used filter. Note: Care should be taken during filter removal to not disrupt or damage in any way the fuel lin ...
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Lincoln Electric IM992 - page 30
$ %+%% -%+S Unfasten or unlatch the service cover. Because the filter fits tightly over the outlet tube to create the critical seal, there will be some initial resistance, similar to breaking the seal on a jar. Gently move the end of the filter back and forth to break the seal then rotate w ...
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Lincoln Electric IM992 - page 31
$ %+%% &&# %*0*+$ &+&&#%+ 53@4GD@E=;@ RA @AF D7?AH7 53B ;8 D36;3FAD ;E :AF ------------------------------------------------------------------------ Check the coolant level by observing the level in the radiator and recovery bottle. ...
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Lincoln Electric IM992 - page 32
$ %+%% ,# # +) 1 . Check the fuel filter and fuel pre-filter for water accumulation or sediment. 2. Replace the fuel filter if it is found with excessive water accumulation or sediment. Empty fuel pre-fil- ter. % % !,*+$%+ Adjustments to the engine are to be made only by a Linco ...
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Lincoln Electric IM992 - page 33
$ %+%% -%+S .#)%) + &) $ %+%% *+&) Store in clean, dry protected areas. #% % Blow out the generator and controls peri- odically with low pressure air. Do this at least once a week in particularly dirty areas. ? ...
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Lincoln Electric IM992 - page 34
+)&,#*&&+ % -%+S If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@GF:AD;L76;7>6*7DH;5735;>;FK for technical troubleshooting assistance before you proceed. ? ...
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Lincoln Electric IM992 - page 35
+)&,#*&&+ % -%+S Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@GF:AD;L76;7>6*7DH;5735;>;FK ...
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Lincoln Electric IM992 - page 36
+)&,#*&&+ % -%+S Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@GF:AD;L76;7>6*7DH;5735;>;FK ...
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Lincoln Electric IM992 - page 37
+)&,#*&&+ % -%+S Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@GF:AD;L76;7>6*7DH;5735;>;FK ...
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Lincoln Electric IM992 - page 38
+)&,#*&&+ % -%+S Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@GF:AD;L76;7>6*7DH;5735;>;FK ...
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Lincoln Electric IM992 - page 39
+)&,#*&&+ % -%+S If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@GF:AD;L76;7>6*7DH;5735;>;FK for technical troubleshooting assistance before you proceed. ? ...
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Lincoln Electric IM992 - page 40
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Lincoln Electric IM992 - page 41
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Lincoln Electric IM992 - page 42
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Lincoln Electric IM992 - page 43
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Lincoln Electric IM992 - page 44
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Lincoln Electric IM992 - page 45
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Lincoln Electric IM992 - page 46
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Lincoln Electric IM992 - page 47
)$* -%+S 2 9/03 2 9/03 ...
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Lincoln Electric IM992 - page 48
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Lincoln Electric IM992 - page 49
)$* -%+S %&+ This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is incuded with the machine. If the diagram is illegible, write to the Service Department for a replacement. Give the equ ...
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Lincoln Electric IM992 - page 50
$%* &%') %+ -%+S L12573-1 C 25.82 655.8 27.00 685.8 55.50 1409.7 2.25 57.2 5.75 146.0 35.94 913 24.00 609.6 39.41 1001 20.60 523.3 28.95 735.3 29.60 751.8 60.00 1524.0 14.30 363.2 N.A. N.A. CENTER OF GRAVITY WITH OIL IN ENGINE, COOLANT IN RADIATOR, AND EMPTY FUEL TANK. 1.27 32.3 4 ...
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Lincoln Electric IM992 - page 51
%&+* -%+S ...
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Lincoln Electric IM992 - page 52
. )% % - *& '), &% ++%+ &% . )%,% +%MV& *B3@;E: D7@5: 7D?3@ 'ADFG9G7E7 !3B3@7E7 :;@7E7 "AD73@ D34;5 READ AND UNDERSTAND THE MANUFACTURERS INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYERS SAFETY PRACTICES. SE REC ...
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Lincoln Electric IM992 - page 53
. )% % - *& '), &% ++%+ &% . )%,% +%MV& *B3@;E: D7@5: 7D?3@ 'ADFG9G7E7 !3B3@7E7 :;@7E7 "AD73@ D34;5 LEIA E COMPREENDA AS INSTRU˝ES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS PRTICAS DE SEGURANA DO EMPREGADOR. l Keep your he ...
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Lincoln Electric IM992 - page 54
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products • ...
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