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Sterling SM3-615a - page 1
Op er ating In struc tions Con veyor Hop per SSK 5-DURO a 5 1 6 - 3 M S Ster ling Ma te rial Pro cess ing ...
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Sterling SM3-615a - page 2
Tech ni cal ser vi ce: Ser vi ce de part ment Tele phone: (800) 423-3183 Edi ti on: 10/01 a 5 1 6 - 3 M S SSK 5-DURO 2 The se ope ra ting in struc tions are for:* (* Please fill in per son ally) Se ri al num ber: Built in: Date of de li very: Num ber of de li very: Date of com mis sio ning: Lo ca ti on: Group of ma chi nes: Ster ling Ma te rial Pro ...
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Sterling SM3-615a - page 3
Ster ling Ma te rial Pro cess ing re tains all rights to chan ge the in for ma ti on in the se ope ra ting in struc t ions at any time wit hout no ti ce. We as su me no lia bi li ty for any er rors or di rect or in di rect da ma ge re sul ting in con - text with the se ope ra ting in struc t ions. Co py ing, trans la ti on or pub li ca ti on in any ...
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Sterling SM3-615a - page 4
Please note that our address and phone information has changed. Please reference this page for updat ed contact information. These manuals are obsolet e and are provided only for their technical information , data and capacities. Portions of th ese manuals detail ing procedures or precautions in the operation, inspection, main tenance and repair of ...
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Sterling SM3-615a - page 5
Tab le of con tents 1. Sa fe ty in struc tions ..........................................................5 1.1. War nings and sym bols ..............................................6 1.2. Ex pla na tions and in for ma ti on .........................................7 1.3. For your sa fe ty .....................................................8 1.4. ...
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Sterling SM3-615a - page 6
1. Safety in struc tions » These safety in struc tions ap ply to all per sons within the range of ac tion of the equip ment. Please in form all per sons within the range of ac tion of the equip ment of the di rect and in di rect haz ards con nected with the equip ment. These op er at ing in struc tions are to be used by all per sons as signed ac t ...
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Sterling SM3-615a - page 7
1.1. Warn ings and sym bols The fol lo wing war nings and sym bols are used in the se ope ra ting in struc tions: » This sym bol in di cates dan ger to life! Fa tal or se ri ous in jury is pos si ble if the cor re spond ing in struc tions, reg u la tions or warn ings are not ob served. L This sym bol in di cates that se ri ous in jury is pos si bl ...
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Sterling SM3-615a - page 8
1.2. Ex pla na tions and in for ma tion Var i ous terms and des ig na tions are used fre quently in these op er at ing in struc tions to en sure clar - ity. There fore please note that the terms used in the t ext stand for the cor re spond ing ex pla na tions listed be low. · Equip ment “Equip ment” can mean an in di vid ual unit, a ma chine o ...
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Sterling SM3-615a - page 9
1.3. For your safety · It is ab so lutely nec es sary that you ob serve the op er at ing in struc tions for the cor re spond ing con - vey ing sys tem. · The de vice is in tended ex clu sively for con vey ing plas tic gran ules and regrind. Any other us age is not per mit ted. · This de vice is not suit able for pro cess ing foods. · Be fore be ...
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Sterling SM3-615a - page 10
2. In stal la tion in struc tions » These in stal la tion in struc tions are in tended for per sons with skills in elec tri - cal and me chan i cal ar eas due to their train ing, ex pe ri ence and re ceived in - struc tions. Per son nel us ing these in stal la tion in struc tions must be in structed in the reg - u la tions for the pre ven tion of ...
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Sterling SM3-615a - page 11
2.1. Trans port For trans port, only the ap pro pri ate lift ing gear should be used (e.g. fork lift or work shop crane). » Ob serve the car ry ing ca pac ity of the lift ing gear. Ob serve the safety in struc tions for the han dling of lift ing gear. 2.2. Set-up The ar range ment of the hop per load ers may vary de pend ing on the type of de vice ...
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Sterling SM3-615a - page 12
2.3. Com pressed-air sup ply (only with com pressed-air valves) For op er at ing the con trol valves, a com - pressed-air sup ply is nec es sary. Check com pressed-air pip ing for cor rect in stal la tion and as sem bly. Check fit tings, length and qual ity of the hose con nec tions for agree ment with re - quire ments. The op er at ing pres sure i ...
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Sterling SM3-615a - page 13
2.4. Elec tri cal con nec tion » The elec tri cal con nec tion may only be car ried out by trained per son nel. Other per sons are not per mit ted to carry out the elec tri cal con nec tion. The rules of the lo cal elec tric ity board must be ob served. Be fore be gin ning the elec tri cal con nec tion, make sure that the mains volt age and the po ...
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Sterling SM3-615a - page 14
a 5 1 6 - 3 M S SSK 5-DURO In stal la tion in struc tions 13 AV = clea ning val ve KS = flap switch SV = di aphragm val ve 1 = flap switch (KS) 2 = clea ning val ve (AV) 3 = di aphragm val ve (SV) 4 = KS 5 = AV 6 = SV ...
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Sterling SM3-615a - page 15
3. Func tional de scrip t ion The con vey or hop per is used for the au to ma tic con vey an ce of ther mo set du ro plast ma te ri al as well as ther mo plas tic powder. The hop per can only func tion in con nec tion with a vac uum con veyor plant. The hop per works with a fil ter car trid ge. The shut-off val ve of the va cu um line is ope ra ted ...
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Sterling SM3-615a - page 16
4. Main te nance » This chap ter is in tended for per sons with skills in elec tri cal and me chan i cal ar eas due to their train ing, ex pe ri ence and re ceived in struc tions. Per son nel us ing the in struc tions in this chap ter must be in structed of the reg - u la tions for the pre ven tion of ac ci dents, the op er at ing con di tions and ...
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Sterling SM3-615a - page 17
F Please ob serve the main te nance in ter vals. Be fore start ing main te nance work, clean the equip ment of oil, fuel or lu bri - cants. En sure that ma te ri als and in ci den tals re quired for op er a tion as well as spare parts are dis posed of prop erly and in an en vi ron men tally sound man ner. Use only orig i nal Ster ling spare parts. ...
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Sterling SM3-615a - page 18
4.1. Main te nance in ter val s Dai ly: check war ning signs on equip ment for good le gi bi li ty and com ple te ness. with com pres sed-air val ve: check the oil le vel in the oi ler emp ty the wa ter se pa ra tor check the ope ra ting pres su re in the fac to ry duct work sys tem (max. 6 bar (87.02 PSI) sys tem over pres su re) Every six months: ...
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Sterling SM3-615a - page 19
4.2.1. Re place the seal ing rings Nonreturn valve Loo sen the tighte ning strap at the hop per lid. Re mo ve the hop per lid . Draw the old seal ing ring off the nozzle (A). In stall the new seal ing ring. Ob serve the di rec - tion of in stal la ti on (B). Mount the hop per lid. Mount the tighte ning strap. In stall the hop per. & Or der num ...
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Sterling SM3-615a - page 20
Out let flap Draw the old seal ing ring off the noz zle of the ma te rial out let. In stall the new seal ing ring. F Ob serve the di rec tion of in stal la tion. In stall the hop per. & Or der num ber seal ing ring: ID 23098 a 5 1 6 - 3 M S SSK 5-DURO Main te nance 19 Out let flap ...
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Sterling SM3-615a - page 21
4.2.2. Ad just t he flap switch Re move the con nect ing plug “flap switch” from the con nec tion hous ing of the hop per. Con nect an ohm me ter to PINS 1 and 4 of the con nect ing plug “flap switch”. Re lease the nuts (A) of the flap switch (B) un til the sup port can be dis placed. Open the out let flap (C) so far that the front tip of t ...
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Sterling SM3-615a - page 22
4.2.3. Repla cing the f il ter cartridge Loo sen the tighte ning strap (A). Re mo ve the hop per lid (B). Re mo ve the loc king pin from the threa ded rod (C). Loo sen the 2 flat nuts (D) and re mo ve the sa fe ty pla te (E). Re mo ve the was her (F). Pull the fil ter car trid ge (G) from the threa - ded rod. Use com pres sed air to blow through th ...
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Sterling SM3-615a - page 23
4.2.4. Cleaning the hop per Loo sen the tighte ning strap. Re mo ve the hop per lid. Clean the hop per loader by means of a vac uum cleaner. Mount the hop per lid. Mount the tighte ning strap. Open the tog gle-type fas ten ers (A) on the flap of the hop per loader. Check the fil ter cloth (B) and the wire cloth (C) for ma te rial res i due. Clean t ...
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Sterling SM3-615a - page 24
5. Spare parts list » This parts list is only for the use of trained per son nel only. All other per sons are not per mit ted to re pair or to change the equip ment. & Wear Code: A = Wea ring part, fast used up B = Wea ring part C = Spa re part, sto re kee ping for 1 year D = Spa re part, sto re kee ping for 2 ye ars E = Spa re part, sto re ke ...
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Sterling SM3-615a - page 25
V 66412 SSK 5-DURO, com plete a 5 1 6 - 3 M S SSK 5-DURO Spare parts list 24 75 78, 79 74 40 78, 79 41 44 13 2 4 8 ...
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Sterling SM3-615a - page 26
Pos. Or der no. De sig na ti on Wear Code 26487 com pres sed-air val ve, com ple te E 26491 di aphragm val ve, com ple te 2 23066 cy lin der with val ve C 4 09646 sea ling ring C 8 85489 sie ve C 13 02128 hose C 40 85612 fil ter car trid ge B 41 03141 vibrat or C 44 96093 loc king pin B 74 13021 sea ling E 75 85610 sea ling B 78 85533 ten si on rin ...
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Sterling SM3-615a - page 27
Pos. Or der no. De sig na ti on Wear Code 78 85533 ten si on ring E 26451 fastener E 79 28420 sea ling ring B 86 23091 wire cloth C 87 28626 fil ter cloth C 88 28625 sea ling B 89 28839 flap switch with plug and ca ble D 26462 co ver D 93 23098 sea ling ring B 94 23093 out let flap with magnet E a 5 1 6 - 3 M S SSK 5-DURO Spare parts list 26 93 94 ...
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Sterling SM3-615a - page 28
6. Tech ni cal data Di men si on Sheet a 5 1 6 - 3 M S SSK 5-DURO Tech ni cal data 27 Di men sions and data wit hout ob li ga ti on. Di men sions in mm (in.) Spec i fi ca tions may be sub ject to al te ra tions. ...
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Sterling SM3-615a - page 29
Elec tri cal man ual » This elec tri cal man ual is in tended to be used only by St er ling ser vice per son - nel and trained per son nel au tho rized by Ster ling. Other per sons are not per mit ted to mod ify or re pair the equip ment. a 5 1 6 - 3 M S SSK 5-DURO Tech ni cal data 28 ...
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